Energy-saving modular integrated wall structure

Abstract

The utility model provides a kind of energy-saving modular integrated wall structure, including roof beam, roof beam, auxiliary support assembly, connecting pin plate and two columns.The utility model has the advantages that: the connection of column and roof beam is realized by the cooperation of roof beam connecting plate and column top connecting groove, the auxiliary support assembly is fixed with roof beam, and the connection of column and bottom beam is realized by the cooperation of column bottom connecting plate and bottom beam connecting groove.One side closing plate is fixed, and filling material is filled into wall, then the other side closing plate is fixed.Connecting glue or mortar is applied on room floor and roof, the assembled wall is placed, and the roof beam and room roof are fixed by bolt cooperation lock plate.Adjacent walls are connected by connecting pin plate cooperation connecting pin groove, so that the installation of wall can be realized.Each component is relatively small, easy to transport.After transportation, assembly is carried out, which is beneficial to ensure the integrity of each component and the quality of wall.

Description

Technical Field

[0001] This utility model relates to the field of integrated wall technology, and in particular to an energy-saving modular integrated wall structure. Background Technology

[0002] Walls mainly consist of load-bearing walls and non-load-bearing walls, primarily serving to enclose and divide space. In load-bearing structural buildings, the walls combine load-bearing and enclosure functions; in skeletal structural systems, the walls' role is both to enclose and divide space. Walls must possess sufficient strength and stability, and have the ability to insulate, heat-insulate, sound-insulate, fire-resistant, and waterproof.

[0003] In existing technologies, non-load-bearing walls generally use ALC panels. ALC panels are prefabricated in factories, with precise dimensions and convenient installation, significantly shortening the construction cycle. Their dry construction method avoids the environmental pollution and resource waste associated with traditional wet construction. However, ALC panels typically use a single-piece structure with modular width and floor height, resulting in generally low structural strength. During transportation and assembly, they are easily damaged by collisions, affecting project quality. Therefore, an energy-saving modular integrated wall structure is proposed as an improvement. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0005] Therefore, one objective of this utility model is to propose an energy-saving modular integrated wall structure to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, one embodiment of this utility model provides an energy-saving modular integrated wall structure, including a top beam, an auxiliary support assembly, a connecting pin plate, and two columns; characterized in that the auxiliary support assembly is fixedly connected between the top beam and the bottom beam, the outer side of the column is provided with a connecting pin groove, the top of the column is provided with a column top connecting groove, the inner side of the bottom of the column is fixedly connected with a column bottom connecting plate, both ends of the bottom surface of the top beam are fixedly connected with a top beam connecting plate, the top surface of the bottom beam is provided with a bottom beam connecting groove, the top surface of the top beam is provided with a horizontal groove, both ends of the horizontal groove are fixedly connected with a locking plate and an insert plate, the side of the wall structure is provided with a closing plate, and the space between the two columns is filled with filler material.

[0007] Preferably, in any of the above schemes, the auxiliary support component adopts an X-shaped structure, and the top and bottom surfaces of the auxiliary support component are fixedly connected to the top beam and bottom beam through transition plates and locking bolts.

[0008] The above technical solution utilizes a top beam, bottom beam, and two columns to form the basic structure of the wall. These are then combined with sealing panels and filler to complete the wall's function, creating an integrated wall system. The sealing panels can be fixed to the sides of the columns, top beam, and bottom beam using adhesive or other methods. It is worth noting that the top beam can use a common modular size, such as a length of 600mm, thus maintaining an overall wall width of 600mm, which is beneficial for mass production. Auxiliary support components work in conjunction with the columns to support the top beam, improving the wall's stability. The auxiliary support components employ an X-shaped structure for even greater stability.

[0009] Preferably, in any of the above solutions, the connecting pin groove adopts a rectangular structure, and the connecting pin plate includes a rectangular plate in the middle and tapered plates fixedly connected to both sides of the rectangular plate.

[0010] The above technical solution employs a locking groove that provides installation space for the connecting pin plate. Together, they connect adjacent walls. The connecting pin plate features tapered sides for easy and quick insertion into the connecting pin groove, while the central rectangular structure accommodates the groove, resulting in a more stable connection between adjacent walls.

[0011] Preferably, in any of the above schemes, the column top connecting groove, the bottom beam connecting groove, the column bottom connecting plate, and the top beam connecting plate all adopt a T-shaped structure.

[0012] The above technical solution utilizes a column top connecting groove that works with a top beam connecting plate to connect the column to the top beam. A bottom beam connecting groove works with a column bottom connecting plate to connect the column to the bottom beam. All components employ a T-shaped structure, ensuring that once fixed, the column, top beam, and bottom beam cannot detach unless pulled along a fixed direction, thus contributing to the overall stability of the wall.

[0013] Preferably, in any of the above embodiments, the column top connecting groove is formed on one side of the top surface of the column, the bottom beam connecting groove is formed at both ends of the top surface of the bottom beam, and the bottom surface of the bottom beam is provided with a material trough.

[0014] The above technical solution involves creating a column top connection groove on one side of the column. During assembly, the column is pushed in from one side of the top beam, allowing the top beam connection plate to insert into the column top connection groove, thus connecting the column and the top beam. Similarly, when connecting the column and the bottom beam, the bottom beam is pushed in along the bottom end of the column, allowing the column bottom connection plate to insert into the bottom beam connection groove, achieving a simple and quick connection. A material groove is created on the bottom surface of the bottom beam. During wall installation, adhesive or mortar can be applied to the floor. When the bottom beam sits on the adhesive or mortar, the adhesive or mortar fills the material groove, constraining the bottom beam from the inside and making the bottom of the wall more stable.

[0015] Preferably, in any of the above schemes, the transverse groove is provided along the entire length of the top beam, and the locking plate and the insert plate are both fixedly connected to the top beam by pre-embedded steel bars, and a sleeve plate is provided at the end of the transverse groove where no insert plate is provided.

[0016] Preferably, in any of the above solutions, the locking plate and the insert plate are respectively disposed on both sides of the transverse groove, and the filler material is rock wool.

[0017] The above technical solution employs the following: The horizontal groove provides installation space for the locking plate and insert plate, as well as space to accommodate the connecting adhesive or mortar. The locking plate, in conjunction with the locking bolt, connects the top beam to the roof slab. The insert plate can be inserted into the horizontal groove of an adjacent wall to vertically lock the end of the wall without the locking plate. A sleeve plate is installed within the horizontal groove, allowing the insert plate to be inserted and providing better restraint. The locking plate and insert plate are positioned on opposite sides of the horizontal groove to prevent conflict during the assembly of adjacent walls. Rock wool is used as the filler, possessing excellent thermal insulation, fire resistance, and sound absorption properties, effectively improving the user experience of the wall.

[0018] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0019] 1. This energy-saving modular integrated wall structure, through the installation of columns, top beams, bottom beams, auxiliary support components, connecting pin slots, and connecting pin plates, allows for the transport of necessary components to the wall location during installation. The top beam connecting plate, in conjunction with the column top connecting slot, connects the column to the top beam. The auxiliary support components are then fixed to the top beam, and the column bottom connecting plate, in conjunction with the bottom beam connecting slot, connects the column to the bottom beam. One side of the sealing plate is fixed, filler material is filled into the wall, and then the other side of the sealing plate is fixed. Connecting adhesive or mortar is applied to the room floor and ceiling, the assembled wall is placed in, and bolts are used with locking plates to fix the top beam to the room ceiling. Connecting pin plates, in conjunction with connecting pin slots, connect adjacent walls, thus completing the wall installation. The components are relatively small and easy to transport. Assembling after transportation ensures the integrity of each component and guarantees the quality of the wall.

[0020] 2. This energy-saving modular integrated wall structure features tapered sides on the connecting pin plate for easy and quick insertion into the connecting pin slot, and a rectangular middle section to accommodate the connecting pin slot, resulting in a more stable connection between adjacent walls. The column top connecting slot, bottom beam connecting slot, column bottom connecting plate, and top beam connecting plate all employ a T-shaped structure, ensuring that the column, top beam, and bottom beam cannot detach after fixing unless pulled along the fixed direction, thus contributing to the overall stability of the wall.

[0021] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0022] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0025] Figure 3 This is a schematic diagram of the structure of the adjacent walls after assembly according to this utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the column of this utility model;

[0027] Figure 5 This is a schematic diagram of the top beam of this utility model.

[0028] In the diagram: 1-Column, 2-Top beam, 3-Top beam, 4-Auxiliary support component, 5-Connecting pin plate, 6-Connecting pin groove, 7-Column top connecting groove, 8-Column bottom connecting plate, 9-Top beam connecting plate, 10-Bottom beam connecting groove, 11-Horizontal groove, 12-Locking plate, 13-Insertion plate, 14-Closed plate, 15-Filling material. Detailed Implementation

[0029] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] like Figures 1-5As shown, this utility model includes a top beam 2, a bottom beam 3, an auxiliary support assembly 4, a connecting pin plate 5, and two columns 1. The auxiliary support assembly 4 is fixedly connected between the top beam 2 and the bottom beam 3. A connecting pin groove 6 is provided on the outer side of each column 1, a column top connecting groove 7 is provided on the top of each column 1, a column bottom connecting plate 8 is fixedly connected to the inner side of the bottom of each column 1, top beam connecting plates 9 are fixedly connected to both ends of the bottom surface of the top beam 2, a bottom beam connecting groove 10 is provided on the top surface of the bottom beam 3, a horizontal groove 11 is provided on the top surface of the top beam 2, a locking plate 12 and an insert plate 13 are fixedly connected to both ends of the horizontal groove 11, a closing plate 14 is provided on the side of the wall structure, and filler material 15 is filled between the two columns 1.

[0032] Example 1: The auxiliary support component 4 adopts an X-shaped structure. Both the top and bottom surfaces of the auxiliary support component 4 are fixedly connected to the top beam 2 and bottom beam 3 via transition plates and locking bolts. The top beam 2, bottom beam 3, and two columns 1 together form the basic structure of the wall. Combined with the sealing plate 14 and filler 15, the wall function is improved, forming an integrated wall. The sealing plate 14 can be fixed to the sides of the columns 1, top beam 2, and bottom beam 3 using adhesive or other methods. It is worth noting that the top beam 2 can use a common modular size, such as a length of 600mm, thus maintaining the overall width of the wall at 600mm, which is beneficial for mass production. The auxiliary support component 4, in conjunction with the columns 1, supports the top beam 2, improving the stability of the wall. The X-shaped structure of the auxiliary support component 4 provides more stable support. The connecting pin groove 6 adopts a rectangular structure. The connecting pin plate 5 includes a rectangular plate in the middle and tapered plates fixedly connected to both sides of the rectangular plate. The connecting locking groove 6 provides installation space for the connecting pin plate 5; together, adjacent walls can be connected. The connecting pin plate 5 has a tapered structure on both sides to facilitate quick insertion into the connecting pin groove 6, and a rectangular structure in the middle to fit the connecting pin groove 6, making the connection between adjacent walls more stable.

[0033] Example 2: The column top connecting groove 7, bottom beam connecting groove 10, column bottom connecting plate 8, and top beam connecting plate 9 all adopt a T-shaped structure. The column top connecting groove 7 can cooperate with the top beam connecting plate 9 to connect the column 1 and the top beam 2. The bottom beam connecting groove 10 is used to cooperate with the column bottom connecting plate 8 to connect the column 1 and the bottom beam 3. The above components all adopt a T-shaped structure, so that the column 1, top beam 2, and bottom beam 3 cannot be separated after being fixed unless pulled in the fixed direction, which is beneficial to the overall stability of the wall. The column top connecting groove 7 is opened on one side of the top surface of the column 1, and the bottom beam connecting groove 10 is opened at both ends of the top surface of the bottom beam 3. The bottom surface of the bottom beam 3 has a material groove. With the column top connecting groove 7 opened on one side of the column 1, during assembly, the column 1 is pushed in from one side of the top beam 2, so that the top beam connecting plate 9 is inserted into the column top connecting groove 7, thus realizing the connection between the column 1 and the top beam 2. Similarly, when connecting column 1 and bottom beam 3, push bottom beam 3 along the bottom end of column 1, so that column bottom connecting plate 8 is inserted into bottom beam connecting groove 10 to achieve connection. The connection operation is simple and quick. A groove is opened on the bottom surface of bottom beam 3. When installing the wall, adhesive or mortar can be applied to the floor. When bottom beam 3 sits on the adhesive or mortar, the adhesive or mortar fills the groove, constraining bottom beam 3 from the inside and making the bottom of the wall more stable.

[0034] Example 3: A horizontal groove 11 is installed along the entire length of the top beam 2. Locking plates 12 and insert plates 13 are fixedly connected to the top beam 2 via embedded steel bars. A sleeve plate is installed at the end of the horizontal groove 11 where the insert plate 13 is not installed. Locking plates 12 and insert plates 13 are respectively located on both sides of the horizontal groove 11, and rock wool is used as the filler material 15. The horizontal groove 11 provides installation space for the locking plates 12 and insert plates 13, and also provides space for adhesive or mortar. The locking plate 12 is used to connect the top beam 2 to the roof slab in conjunction with the locking bolt. The insert plate 13 can be inserted into the horizontal groove 11 of an adjacent wall to vertically lock the end of the wall where the locking plate 12 is not installed. A sleeve plate is installed in the horizontal groove 11, allowing the insert plate 13 to be inserted, which better restrains the insert plate 13. The locking plates 12 and insert plates 13 are respectively located on both sides of the horizontal groove 11 to avoid conflict during the assembly of adjacent walls. Filler 15 uses rock wool, which has excellent thermal insulation, fire resistance, sound absorption and noise reduction properties, effectively improving the user experience of the wall.

[0035] The working principle of this utility model is as follows:

[0036] S1. Transport the required components to the wall location. Use the top beam connecting plate 9 and the column top connecting groove 7 to connect the column 1 and the top beam 2. Fix the auxiliary support component 4 to the top beam 2. Then use the column bottom connecting plate 8 and the bottom beam connecting groove 10 to connect the column 1 and the bottom beam 3.

[0037] S2. Fix one side of the sealing plate 14, fill the wall with filler material 15, and then fix the other side of the sealing plate 14. Apply bonding adhesive or mortar to the room floor and ceiling, insert the assembled wall, and use bolts and locking plates 12 to fix the top beam 3 to the room ceiling;

[0038] S3. Use the connecting pin plate 5 and the connecting pin groove 6 to connect adjacent walls, and repeat the above steps to complete the wall installation.

[0039] Compared with the prior art, the present invention has the following advantages:

[0040] 1. This energy-saving modular integrated wall structure, through the setting of columns 1, top beams 2, bottom beams 3, auxiliary support components 4, connecting pin grooves 6, and connecting pin plates 5, allows the necessary components to be transported to the wall location during installation. The connection between column 1 and top beam 2 is achieved by using the top beam connecting plate 9 in conjunction with the column top connecting groove 7. The auxiliary support components 4 are then fixed to the top beam 2. The connection between column 1 and bottom beam 3 is achieved by using the column bottom connecting plate 8 in conjunction with the bottom beam connecting groove 10. One side of the sealing plate 14 is fixed, and filler material 15 is filled into the wall. The other side of the sealing plate 14 is then fixed. Connecting adhesive or mortar is applied to the room floor and ceiling, the assembled wall is placed in, and the top beam 3 is fixed to the room ceiling using bolts and locking plates 12. The connecting pin plates 5 and connecting pin grooves 6 are then used to connect adjacent walls, thus completing the wall installation. The components are relatively small and easy to transport. Assembling them after transportation helps ensure the integrity of each component and guarantees the quality of the wall.

[0041] 2. This energy-saving modular integrated wall structure features tapered structures on both sides of the connecting pin plate 5, facilitating quick and easy insertion into the connecting pin groove 6. The middle section adopts a rectangular structure to accommodate the connecting pin groove 6, resulting in a more stable connection between adjacent walls. The column top connecting groove 7, bottom beam connecting groove 10, column bottom connecting plate 8, and top beam connecting plate 9 all employ T-shaped structures. This ensures that once the column 1 is fixed to the top beam 2 and bottom beam 3, it cannot detach unless pulled along the fixed direction, thus contributing to the overall stability of the wall.

Claims

1. An energy-saving modular integrated wall structure, comprising a top beam (2), a bottom beam (3), auxiliary support components (4), connecting pin plates (5), and two columns (1); characterized in that, The auxiliary support component (4) is fixedly connected between the top beam (2) and the bottom beam (3). The outer side of the column (1) is provided with a connecting pin groove (6). The top of the column (1) is provided with a column top connecting groove (7). The inner side of the bottom of the column (1) is fixedly connected with a column bottom connecting plate (8). The two ends of the bottom surface of the top beam (2) are fixedly connected with a top beam connecting plate (9). The top surface of the bottom beam (3) is provided with a bottom beam connecting groove (10). The top surface of the top beam (2) is provided with a horizontal groove (11). The two ends of the horizontal groove (11) are fixedly connected with a locking plate (12) and a plug plate (13). The side of the wall structure is provided with a sealing plate (14). The space between the two columns (1) is filled with filler material (15).

2. The energy-saving modular integrated wall structure as described in claim 1, characterized in that: The auxiliary support component (4) adopts an X-shaped structure. The top and bottom surfaces of the auxiliary support component (4) are fixedly connected to the top beam (2) and the bottom beam (3) through transition plates and locking bolts.

3. The energy-saving modular integrated wall structure as described in claim 2, characterized in that: The connecting pin groove (6) adopts a rectangular structure, and the connecting pin plate (5) includes a rectangular plate in the middle and tapered plates fixedly connected to both sides of the rectangular plate.

4. The energy-saving modular integrated wall structure as described in claim 3, characterized in that: The column top connecting groove (7), bottom beam connecting groove (10), column bottom connecting plate (8), and top beam connecting plate (9) all adopt a T-shaped structure.

5. The energy-saving modular integrated wall structure as described in claim 4, characterized in that: The column top connecting groove (7) is opened on one side of the top surface of the column (1), the bottom beam connecting groove (10) is opened at both ends of the top surface of the bottom beam (3), and the bottom surface of the bottom beam (3) is provided with a material trough.

6. The energy-saving modular integrated wall structure as described in claim 5, characterized in that: The transverse groove (11) is set along the entire length of the top beam (2). The locking plate (12) and the insert plate (13) are both fixedly connected to the top beam (2) by pre-embedded steel bars. The end of the transverse groove (11) without the insert plate (13) is provided with a sleeve plate.

7. The energy-saving modular integrated wall structure as described in claim 6, characterized in that: The locking plate (12) and the insert plate (13) are respectively set on both sides of the transverse groove (11), and the filler (15) is made of rock wool.

Images