A bead crusher

Abstract

The utility model provides a kind of pearl crusher, including base, the drive assembly and pearl crushing gear set connected with base, the pearl crushing gear set includes first pearl crushing gear and second pearl crushing gear, the first pearl crushing gear is engaged with the second pearl crushing gear, the drive assembly is connected with first pearl crushing gear.The pearl crusher provided by the utility model can generate powerful mechanical force through the meshing effect of first pearl crushing gear and second pearl crushing gear, efficiently break the beads on pearl embroidery fabric, greatly improve the efficiency of bead removal.

Description

Technical Field

[0001] This utility model relates to the field of bead embroidery technology, specifically to a bead crushing machine. Background Technology

[0002] Bead embroidery is an art form developed from embroidery. It uses beads, sequins, and other materials to embroider onto fabric with needle and thread, forming various exquisite patterns and decorations. In the subsequent processing or recycling of bead embroidered fabrics, it is necessary to effectively remove the beads from the fabric. Traditional methods rely on manual hammering, which results in uneven hammering force, varying intensity, and inconsistent hammering points, increasing the risk of fabric damage. Furthermore, the process is slow, inefficient, physically demanding, and prone to worker fatigue and accidents. It can also damage the fabric or fail to completely remove the beads. Additionally, controlling the width of the bead breakage requires precise hammering and visual observation, making it difficult to operate.

[0003] Therefore, it is necessary to propose a high-efficiency bead crusher to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model proposes a bead crusher that can improve the bead crushing efficiency.

[0005] The technical solution of this utility model is implemented as follows:

[0006] A ball crusher includes a base, a drive assembly connected to the base, and a ball crushing gear set. The ball crushing gear set includes a first ball crushing gear and a second ball crushing gear, the first ball crushing gear meshing with the second ball crushing gear, and the drive assembly connected to the first ball crushing gear.

[0007] Preferably, the ball crusher further includes a protective adjustment component movably connected to the machine base. The protective adjustment component is connected to the second ball crushing gear, and the protective adjustment component can control the second ball crushing gear to move closer to or further away from the first ball crushing gear.

[0008] Preferably, the protective adjustment assembly includes a first protective plate, a second protective plate, and a connecting shaft disposed between the first and second protective plates. The two ends of the connecting shaft are respectively inserted into holes in the first and second protective plates. The first ball bearing gear is rotatably sleeved on the connecting shaft. The base includes a mounting plate. The first protective plate includes at least two first limiting channels. The first limiting channels and the mounting plate are detachably connected by a first fastener. The limiting channels can move back and forth relative to the rotation axis of the first fastener.

[0009] Preferably, the bead crusher further includes a support assembly, which includes a support plate, an inclined panel connected to the support plate, and a first connecting plate, the first connecting plate being connected to the machine base.

[0010] Preferably, the support plate is provided with a limiting component, which includes a fixing plate and a blocking plate. The fixing plate includes a second limiting channel, and the second limiting channel and the support plate are detachably connected by a second fastener. The second limiting channel can move back and forth relative to the rotation axis of the second fastener.

[0011] Preferably, the base includes a base plate and side plates, the mounting plate is vertically mounted on the base plate, and the two side plates are mounted on both sides of the mounting plate.

[0012] Preferably, the first protective plate is connected to the third protective plate, the second protective plate is connected to the fourth protective plate, the fourth protective plate is disposed on the first surface of the mounting plate, the first protective plate is also connected to the fifth protective plate, a part of the third protective plate is disposed on the fourth protective plate, and the first and second protective plates, another part of the third protective plate, the fourth protective plate and the fifth protective plate together form an inner cavity, and the second ball gear and the meshing part of the second ball gear and the first ball gear are disposed in the inner cavity.

[0013] Preferably, the bead crusher may further include an air blowing structure, which is connected to the first side of the first protective plate via a first fixing member.

[0014] Compared with the prior art, the present invention has the following advantages.

[0015] (1) The bead crusher provided by this utility model can generate a strong mechanical force through the meshing action of the first bead crushing gear and the second bead crushing gear, which can efficiently crush the beads on the bead embroidery fabric and greatly improve the efficiency of bead removal.

[0016] (2) The bead crusher provided by this utility model can not only be controlled and adjusted according to the diameter of the beads to reduce the risk of tattered cloth by setting a protective adjustment component that is movably connected to the machine base, but also effectively prevent beads and fragments from splashing out, thus reducing the risk. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is an exploded view of the present invention;

[0020] Figure 3 This is a perspective view of the protective adjustment component of this utility model.

[0021] Reference numerals in the attached diagram: 1. Base; 11. Base plate; 12. Mounting plate; 121. First hole; 122. First surface of the mounting plate; 13. Side plate; 14. Second fastener; 131. Second connecting plate;

[0022] 2. Drive assembly; 21. Drive motor; 22. Gearbox; 23. Drive shaft;

[0023] 3. Ball bearing gear set; 31. First ball bearing gear; 32. Second ball bearing gear; 311. Rotating shaft; 322. Tooth gap;

[0024] 4. Support assembly; 41. Support plate; 42. Inclined panel; 43. First connecting plate; 411. First edge; 412. Second edge; 441. Fixing plate; 4411. Second limiting channel; 442. Blocking plate;

[0025] 5. Protective adjustment assembly; 51. First protective plate; 511. First surface of the first protective plate; 512. Connector; 52. Second protective plate; 521. First limiting channel; 53. Third protective plate; 54. Fourth protective plate; 55. Fifth protective plate; 56. Blocking component; 561. Cap body; 562. Rod body; 57. Connecting shaft; 58. First fixing component. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] See Figures 1 to 3 This utility model discloses a bead crusher for crushing beads on beaded embroidery fabric. It includes a base 1, a drive assembly 2 connected to the base 1, and a bead crushing gear set 3. The bead crushing gear set 3 includes a first bead crushing gear 31 and a second bead crushing gear 32, which mesh with each other. The drive assembly 2 is connected to the first bead crushing gear 31. In this embodiment, the drive assembly 2 drives the first bead crushing gear 31 to rotate, thereby driving the second bead crushing gear 32 to rotate. The meshing action of the first and second bead crushing gears 31 generates a strong mechanical force, efficiently crushing the beads on the beaded embroidery fabric and greatly improving the bead removal efficiency.

[0030] Specifically, the bead crusher also includes a protective adjustment component 5 movably connected to the machine base 1. The protective adjustment component 5 is connected to the second bead crushing gear 32. The protective adjustment component 5 can control the second bead crushing gear 32 to move closer to or further away from the first bead crushing gear 31, so that the meshing center distance between the second bead crushing gear 32 and the first bead crushing gear 31 can be increased or decreased, thereby being controllable and adjustable according to the diameter of the beads, thereby reducing the risk of fabric damage.

[0031] It should be noted that the first ball bearing gear 31 and the second ball bearing gear 32 in this embodiment are gear-like, which can reduce the risk of fabric damage.

[0032] Specifically, the protective adjustment assembly 5 includes a first protective plate 51, a second protective plate 52, and a connecting shaft 57 disposed between the first protective plate 51 and the second protective plate 52. Both ends of the connecting shaft 57 are respectively inserted into holes in the first protective plate 51 and the second protective plate 52. A first ball bearing gear 31 is rotatably sleeved on the connecting shaft 57. The base 1 includes a base plate 11 and a mounting plate 12 vertically disposed on the base plate 11. The second protective plate 52 includes at least two first limiting channels 521. In this embodiment, there are two first limiting channels 521, which are respectively disposed on the second protective plate. At the diagonal positions on both sides of plate 52, the first limiting channel 521 and the mounting plate 12 are fixedly connected by a first fastener (not shown in the figure, usually a screw). The connecting post (screw shank) of the first fastener abuts against the upper end of the first limiting channel 521. When the first fastener is not tightened to the second protective plate 52, the first limiting channel 521 can move back and forth relative to the connecting post (screw shank) of the first fastener, so that the second protective plate 52 can move up and down a certain distance relative to the mounting plate 12, thereby increasing or decreasing the meshing center distance between the first ball gear 31 and the second ball gear 32.

[0033] In this embodiment, when it is necessary to break beads of different diameters, the first fastener can be loosened, so that the first limiting channel 521 can move relative to the connecting post (screw) of the first fastener. The meshing center distance between the first bead breaking gear 31 and the second bead breaking gear 32 can be increased or decreased to accommodate beads of different diameters, thereby reducing the risk of tattered fabric.

[0034] Specifically, the bead crusher also includes a support assembly 4, which includes a support plate 41, an inclined panel 42 connected to the support plate 41, and a first connecting plate 43. The support plate 41 has a first edge 411 and a second edge 412, which are arranged adjacent to the first bead crushing gear 31. The first connecting plate 43 is connected to the machine base 1. The beaded embroidery fabric enters the meshing part of the first bead crushing gear 31 and the second bead crushing gear 32 from the support plate 41 for bead crushing. The inclined panel 42 facilitates the sliding out of the beaded embroidery fabric after crushing.

[0035] In this embodiment, the support plate 41 provides a stable support plane, ensuring that the beaded embroidery fabric does not wobble or deform when entering between the first bead-crushing gear 31 and the second bead-crushing gear 32 for bead crushing, thereby guaranteeing the accuracy and stability of the crushing process. The design of the inclined panel 42 allows the beaded embroidery fabric to slide out smoothly after crushing, avoiding fabric accumulation or blockage at the outlet and improving production efficiency. At the same time, the tilt angle of the inclined panel 42 can be adjusted according to actual needs to adapt to different fabric thicknesses and output speed requirements.

[0036] Specifically, the support plate 41 is also provided with limiting components, including a fixing plate 441 and a blocking plate 442. The blocking plate 442 is used to block the beaded fabric and prevent the fabric from shifting during the bead breaking process. The fixing plate 441 includes a second limiting channel 4411. The second limiting channel 4411 and the support plate 41 are detachably connected by a second fastener (not shown in the figure, usually a screw). When the second fastener is not tightened to the support plate 41, the second limiting channel 4411 can move back and forth relative to the connecting post of the second fastener, thereby adjusting the width of the bead breaking stop.

[0037] Specifically, the base 1 also includes side plates 13, with two side plates 13 disposed on both sides of the mounting plate 12, and the rotating shaft 311 of the first ball gear 31 passes through the first hole 121 of the mounting plate 12 and is connected to the drive assembly 2.

[0038] Specifically, the first connecting plate 43 is connected to the first surface 122 of the mounting plate 12, which facilitates the fixing of the support component 4 onto the mounting plate 12.

[0039] Specifically, the first protective plate 51 is connected to the third protective plate 53, the second protective plate 52 is connected to the fourth protective plate 54, and the first protective plate 51 is also connected to the fifth protective plate 55. Specifically, the fifth protective plate 55 is connected to the connector 512 of the first protective plate 51. A part of the third protective plate 53 is disposed on the fourth protective plate 54. The first protective plate 51, the second protective plate 52, another part of the third protective plate 53, the fourth protective plate 54 and the fifth protective plate 55 together form an inner cavity. The second ball crushing gear 32 and the meshing part of the second ball crushing gear 32 and the first ball crushing gear 31 are disposed in the inner cavity, which can effectively prevent the balls and fragments from splashing out.

[0040] Specifically, a second fixing member 14 is also connected to the top of the mounting plate 12. The two sides of the second fixing member 14 are respectively connected to the second connecting plates 131 of the two side plates 13. The protective adjustment assembly 5 also includes a blocking member 56. The blocking member 56 includes a rod 562 and a cap 561. The end of the rod 562 passes through the hole of the second fixing member 14 and the hole of the first protective plate 51 in sequence, and is set above the second ball gear 32. When the ball gear set 3 needs to stop rotating, the end of the rod 562 can be inserted into the tooth gap 322 of the second ball gear 32 to help stop the rotation of the second ball gear 32.

[0041] In this embodiment, the blocking element 56 can directly act on the second ball gear 32 to achieve precise braking of the ball gear set. This method ensures that the ball gear can stop quickly when rotation needs to be stopped, improving the controllability of the equipment.

[0042] Specifically, the drive assembly 2 includes a drive motor 21, the output shaft of which is connected to a reduction gearbox 22. The reduction gearbox 22 is mounted on the second side (not marked in the figure) of the mounting plate 12. The reduction gearbox 22 reduces the speed of the drive motor 21 so that its output speed meets the working requirements of the ball crusher. This reduces the wear of the ball crushing gears, extends the service life of the equipment, and also allows for better control of the crushing process and improved crushing effect. A transmission shaft 23 is located on the side of the reduction gearbox 22 away from the drive motor 21. The transmission shaft 23 is connected to the rotation shaft 311 of the first ball crushing gear 31. Thus, when the drive motor 21 drives the transmission shaft 23 to rotate, it can drive the first ball crushing gear 31 to rotate, which in turn drives the second ball crushing gear 32 to rotate.

[0043] Specifically, the bead crusher may also include an air blowing structure (not shown in the figure), which is connected to the first surface 511 of the first protective plate 51 via the first fixing member 58. The air blowing structure is used to blow away the bead fragments from the crushed beads, reducing fabric friction and lowering the risk of fabric damage.

[0044] During operation, the beaded fabric is placed on the support plate 41, and the drive motor 21 is started, driving the first bead-crushing gear 31 to rotate, which in turn drives the second bead-crushing gear 32 to rotate. The meshing action of the first bead-crushing gear 31 and the second bead-crushing gear 32 generates a strong mechanical force, efficiently crushing the beads on the beaded fabric and greatly improving the bead removal efficiency. The crushed beaded fabric slides out from the inclined panel 42. When the diameter of the beads to be crushed increases, the first fastener is loosened, and the first limiting channel 521 can move upward relative to the connecting post (screw shank) of the first fastener. The meshing center distance between the first bead-crushing gear 31 and the second bead-crushing gear 32 increases. Then, the first fastener is tightened to fix the second protective plate 52. The beaded fabric is then placed on the support plate 41 again, and the drive motor 21 is started to crush the beads again.

[0045] The bead crusher provided in this embodiment can adjust the output power of the drive component according to different fabrics and beads of different diameters through the design of the bead crushing gear set, thereby accurately controlling the crushing force and avoiding damage to the fabric.

[0046] The bead crusher provided in this embodiment can be applied to beaded embroidery fabrics of different specifications and materials, has broad application prospects, and meets the needs of different users in bead removal.

[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A bead crusher, characterized in that, It includes a base (1), a drive assembly (2) connected to the base (1), and a ball gear set (3). The ball gear set (3) includes a first ball gear (31) and a second ball gear (32). The first ball gear (31) meshes with the second ball gear (32). The drive assembly (2) is connected to the first ball gear (31). It also includes a protective adjustment component (5) movably connected to the base (1), the protective adjustment component (5) being connected to the second ball gear (32), the protective adjustment component (5) being able to control the second ball gear (32) to move closer to or further away from the first ball gear (31). The protective adjustment assembly (5) includes a first protective plate (51), a second protective plate (52), and a connecting shaft (57) disposed between the first protective plate (51) and the second protective plate (52). The two ends of the connecting shaft (57) are respectively inserted into the holes of the first protective plate (51) and the holes of the second protective plate (52). The second ball gear (32) is rotatably sleeved on the connecting shaft (57). The base (1) includes a mounting plate (12). The second protective plate (52) includes at least two first limiting channels (521). The first limiting channels (521) and the mounting plate (12) are detachably connected by a first fastener. The first limiting channels (521) can move back and forth relative to the connecting post of the first fastener.

2. The bead crusher according to claim 1, characterized in that, It also includes a support assembly, which includes a support plate (41), an inclined panel (42) connected to the support plate (41), and a first connecting plate (43) connected to the base (1).

3. The bead crusher according to claim 2, characterized in that, The support plate (41) is provided with a limiting component, which includes a fixing plate (441) and a blocking plate (442). The fixing plate (441) includes a second limiting channel (4411). The second limiting channel (4411) and the support plate (41) are detachably connected by a second fastener. The second limiting channel (4411) can move back and forth relative to the connecting post of the second fastener.

4. The bead crusher according to claim 1, characterized in that, The base (1) includes a base plate (11) and side plates (13). The mounting plate (12) is vertically mounted on the base plate (11), and the two side plates (13) are mounted on both sides of the mounting plate (12).

5. The bead crusher according to claim 4, characterized in that, The first protective plate (51) is connected to the third protective plate (53), the second protective plate (52) is connected to the fourth protective plate (54), the second protective plate (52) is disposed on the first surface (122) of the mounting plate (12), the first protective plate (51) is also connected to the fifth protective plate (55), a part of the third protective plate (53) is disposed on the fourth protective plate (54), the first protective plate (51), the second protective plate (52), another part of the third protective plate (53), the fourth protective plate (54) and the fifth protective plate (55) together form an inner cavity, the second ball gear (32) and the meshing part of the second ball gear (32) and the first ball gear (31) are disposed in the inner cavity.

6. The bead crusher according to claim 5, characterized in that, It may also include an air blowing structure, which is connected to the first surface (511) of the first protective plate (51) via a first fastener (58).

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