An apparatus for surface treatment of aluminum ingot raw material

Abstract

This utility model belongs to the field of metal casting technology, specifically disclosing a surface treatment device for aluminum ingot raw materials. It includes a support frame, a support plate fixedly connected to the top of the support frame, a drive mechanism fixedly installed on the top of the support plate, symmetrically fixed sliding blocks on the support frame, and a slide rail rotatably connected within the slide blocks. A cleaning tank is fixedly connected within the slide rail, and the cleaning tank is connected to the drive end of the drive mechanism. A cleaning assembly is installed inside the cleaning tank. After the cleaning tank rotates to a certain position, a perforated plate is positioned below the cleaning tank. At this time, the water contained inside the cleaning tank flows out through the perforated plate, while the inside of the cleaning tank is replenished with soaking water by water spray nozzles, completing a continuous cycle of soaking water. With this design, multiple cleaning methods—soaking, collision, and high-pressure jet—are interconnected to clean the surface of the material, thereby significantly improving cleaning efficiency and effectively reducing cleaning time.

Description

Technical Field

[0001] This utility model belongs to the field of metal casting technology, and specifically relates to a surface treatment device for aluminum ingot raw materials. Background Technology

[0002] The existing aluminum ingot raw material cleaning equipment has a series of prominent problems that urgently need to be improved. First, the cleaning method that uses the collision of aluminum ingot raw materials to loosen the mud is quite inefficient in removing mud. This means that a lot of time and energy are needed to achieve the ideal cleaning effect, and it also means that the cleaning time is too long. The lengthy cleaning process can easily lead to excessive equipment occupation and affect the overall production plan. Therefore, it is imperative to improve the existing aluminum ingot raw material cleaning equipment. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a surface treatment device for aluminum ingot raw materials.

[0004] To achieve the above objectives, this utility model provides a surface treatment device for aluminum ingot raw materials, including a bracket, a support plate fixedly connected to the top of the bracket, a drive mechanism fixedly installed on the top of the support plate, slide blocks symmetrically fixedly connected to the bracket, slide rails rotatably connected inside the slide blocks, a cleaning tank fixedly connected inside the slide rails, and the cleaning tank being connected to the drive end of the drive mechanism, a cleaning component being provided inside the cleaning tank, and a feeding and discharging component being provided on the bracket;

[0005] The cleaning assembly is used to clean the materials inside the cleaning tank;

[0006] The feeding and discharging assembly is used to feed materials into the support and discharge materials from the support.

[0007] In the above technical solution, the cleaning component further includes protrusions evenly arranged on the cleaning tank, a water supply pipe is inserted into and rotatably installed on one side of the protrusion, and evenly distributed water nozzles are fixedly installed on the water supply pipe. An installation frame is fixedly installed on one of the protrusions, and a perforated plate is fixedly connected inside the installation frame.

[0008] In the above technical solution, a lifting plate is fixedly connected to one side of the protrusion, and an arc-shaped transition plate is fixedly connected between the lifting plate and the inner wall of the protrusion.

[0009] In the above technical solution, the feeding and discharging assembly further includes a fixed shaft symmetrically fixed on a protrusion on which a mounting frame is fixed, an adjusting wheel rotatably connected to the fixed shaft, a horizontal block fixedly connected to one side of the adjusting wheel, an adjusting bolt inserted and screwed into the horizontal block, and a pressure plate fixedly connected to the bottom of the adjusting bolt.

[0010] In the above technical solution, a baffle plate is fixedly connected to the bracket, and the baffle plate is provided with a feed hole and a discharge hole.

[0011] In the above technical solution, a feeding hopper is fixedly connected to the support, and a second guide plate is fixedly connected to the bottom of the feeding hopper, and the second guide plate is connected to the baffle plate.

[0012] In the above technical solution, a first guide plate is fixedly connected to the bottom of the shield, and a collection box is provided below the first guide plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By incorporating water pipes and nozzles, the nozzles spray a powerful, fan-shaped stream of water that impacts the surface of the material at extremely high speeds. This powerful flow removes fine dirt particles from the material. Simultaneously, the water gradually fills the cleaning tank, submerging the material and penetrating the tiny gaps between the material and the dirt, softening the dirt adhering to the surface and making it easier to remove. The protruding design increases the internal volume of the cleaning tank, allowing it to hold more water to soak the material. As the cleaning tank begins to rotate at a constant speed, the material inside is also moved and continuously... The materials move randomly, frequently squeezing and colliding with each other, causing the loosened soil to fall off the surface of the materials, further separating the soil from the materials. After the cleaning tank rotates to a certain position, the perforated plate is located below the cleaning tank. At this time, the water contained inside the cleaning tank will flow out of the cleaning tank through the perforated plate, while the inside of the cleaning tank will be replenished with soaking water by the water nozzles, completing the continuous circulation of soaking water. With the above design, multiple cleaning methods such as soaking, collision and high-pressure jet are linked together to clean the surface of the materials, thereby greatly improving the cleaning efficiency and effectively reducing the cleaning time. Attached Figure Description

[0015] Figure 1 This is a first-view structural schematic diagram of an aluminum ingot raw material surface treatment equipment proposed in this utility model;

[0016] Figure 2 This is a second-view structural schematic diagram of an aluminum ingot raw material surface treatment device proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the cleaning tank structure of an aluminum ingot raw material surface treatment equipment proposed in this utility model;

[0018] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0019] Figure 5 This is a schematic diagram of the internal structure of the cleaning tank in an aluminum ingot raw material surface treatment equipment proposed in this utility model.

[0020] In the diagram: 1. Bracket; 2. Drive mechanism; 3. Support plate; 4. Slide rail; 5. Slide seat; 6. Feed hopper; 7. Baffle plate; 8. Collection box; 9. First guide plate; 10. Second guide plate; 11. Cleaning tank; 12. Protrusion; 13. Perforated plate; 14. Mounting frame; 15. Fixed shaft; 16. Adjusting wheel; 17. Cross block; 18. Adjusting bolt; 19. Pressure plate; 20. Lifting plate; 21. Arc-shaped transition plate; 22. Water supply pipe; 23. Water nozzle. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] like Figures 1-5The surface treatment equipment for aluminum ingot raw materials shown includes a support frame 1, a support plate 3 fixedly connected to the top of the support frame 1, a drive mechanism 2 fixedly mounted on the top of the support plate 3, slide blocks 5 symmetrically fixedly connected to the support frame 1, slide rails 4 rotatably connected inside the slide blocks 5, and a cleaning tank 11 fixedly connected inside the slide rails 4. The cleaning tank 11 is connected to the drive end of the drive mechanism 2. A cleaning component is provided inside the cleaning tank 11, and an infeed / outfeed component is provided on the support frame 1. The cleaning component is used to clean the material inside the cleaning tank 11, and the cleaning component includes components evenly distributed in the cleaning tank 11. The protrusion 12 on the upper part has a water pipe 22 inserted and rotatably installed on one side. Evenly distributed water nozzles 23 are fixedly installed on the water pipe 22. A mounting frame 14 is fixedly installed on one of the protrusions 12, and a perforated plate 13 is fixedly connected inside the mounting frame 14. By setting up the water pipe 22 and water nozzles 23, the water nozzles 23 can spray a powerful, fan-shaped water stream. The water stream impacts the surface of the material at extremely high speed. Under the scouring of the powerful water stream, fine dirt particles on the material are removed, and the water gradually fills the cleaning tank. Inside the cleaning tank 11, the water gradually submerges the material and penetrates into the tiny gaps between the material and the soil, softening the soil adhering to the surface of the material and making it easier to remove. The protrusion 12 increases the internal volume of the cleaning tank 11, allowing it to hold more water for soaking the material. As the cleaning tank 11 begins to rotate at a constant speed, the material inside is also moved, constantly undergoing irregular movement within the tank. The material frequently squeezes and collides with each other, causing the soil loosened by soaking to detach from the surface, further separating the soil from the material. After the cleaning tank 11 rotates to a certain position, the perforated plate 13 is positioned below it. At this point, the water inside the cleaning tank 11 flows out through the perforated plate 13, while the inside of the cleaning tank 11 is replenished with soaking water by the water nozzle 23, completing a continuous cycle of soaking water. With this design, multiple cleaning methods—soaking, collision, and high-pressure jet—are interconnected to clean the surface of the material, significantly improving cleaning efficiency and effectively reducing cleaning time.

[0023] A lifting plate 20 is fixedly connected to one side of the protrusion 12, and an arc-shaped transition plate 21 is fixedly connected between the lifting plate 20 and the inner wall of the protrusion 12. Through this design, the material can be turned over in the cleaning tank 11.

[0024] The feeding and discharging assembly is used to feed materials into and discharge materials from the support 1. The assembly includes fixed shafts 15 symmetrically fixed to the protrusions 12 on which the mounting frame 14 is fixed. Adjusting wheels 16 are rotatably connected to the fixed shafts 15. A horizontal block 17 is fixedly connected to one side of the adjusting wheel 16. An adjusting bolt 18 is inserted into and screwed into the horizontal block 17. A pressure plate 19 is fixedly connected to the bottom of the adjusting bolt 18. A baffle plate 7 is fixedly connected to the support 1. The baffle plate 7 has a feed hole and a discharge hole. A feeding hopper 6 is fixedly connected to the support 1. A second guide plate 10 is fixedly connected to the bottom of the feeding hopper 6, and the second guide plate 10 is connected to the baffle plate 7. A first guide plate 9 is fixedly connected to the bottom of the baffle plate 7. A collection box 8 is provided below the first guide plate 9. By twisting the adjusting bolt 18, the pressure plate 19 is made to fit against the mounting frame 14 to limit and fix the perforated plate 13. When it is necessary to put materials into the cleaning tank 11, it is only necessary to twist the adjusting bolt 18 so that the pressure plate 19 is no longer against the mounting frame 14, and at the same time twist the adjusting wheel 16 so that the pressure plate 19 is no longer above the mounting frame 14, and the mounting frame 14 can be removed. At this time, when the protrusion 12 is located at the upper angle, the material can be put into the cleaning tank 11. When the protrusion 12 is located at the lower angle, the material inside the cleaning tank 11 can be discharged through the opening. With the above design, the feeding and discharging process is more time-saving and convenient.

[0025] Working principle:

[0026] By setting up a water supply pipe 22 and a water nozzle 23, the water nozzle 23 can spray a powerful, fan-shaped water stream. The water stream impacts the surface of the material at extremely high speed. Under the scouring of the powerful water stream, fine dirt particles on the material are removed. At the same time, the water stream gradually fills the interior of the cleaning tank 11, gradually submerging the material and penetrating into the tiny gaps between the material and the dirt, making the dirt adhering to the surface of the material slowly soften and easier to remove. During the process, the design of the protrusion 12 increases the internal volume of the cleaning tank 11, thereby accommodating more water to soak the material. As the cleaning tank 11 begins to rotate at a constant speed, the material inside is also moved along with it, continuously moving within the cleaning tank 11. The materials move randomly, frequently squeezing and colliding with each other, causing the loosened soil to fall off the surface of the materials, further separating the soil from the materials. After the cleaning tank 11 rotates to a certain position, the perforated plate 13 is located below the cleaning tank 11. At this time, the water contained inside the cleaning tank 11 will flow out of the cleaning tank 11 through the perforated plate 13, while the cleaning tank 11 is replenished with soaking water by the water spray head 23, completing the continuous circulation of soaking water. With the above design, multiple cleaning methods such as soaking, collision and high-pressure jet are linked together to clean the surface of the materials, thereby greatly improving the cleaning efficiency and effectively reducing the cleaning time.

[0027] By turning the adjusting bolt 18, the pressure plate 19 is made to fit against the mounting frame 14, thereby limiting and fixing the perforated plate 13. When it is necessary to put materials into the cleaning tank 11, it is only necessary to turn the adjusting bolt 18 so that the pressure plate 19 is no longer against the mounting frame 14, and at the same time turn the adjusting wheel 16 so that the pressure plate 19 is no longer above the mounting frame 14, and the mounting frame 14 can be removed. At this time, when the protrusion 12 is located at the upper angle, the material can be put into the cleaning tank 11. When the protrusion 12 is located at the lower angle, the material inside the cleaning tank 11 can be discharged through the opening. With the above design, the feeding and discharging process is more time-saving and convenient.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A surface treatment device for aluminum ingot raw materials, comprising a support frame (1), characterized in that, The support plate (3) is fixedly connected to the top of the bracket (1), and the drive mechanism (2) is fixedly installed on the top of the support plate (3). The slide block (5) is symmetrically fixedly connected to the bracket (1). The slide block (5) is rotatably connected to the slide rail (4). The cleaning tank (11) is fixedly connected to the slide rail (4). The cleaning tank (11) is connected to the drive end of the drive mechanism (2). The cleaning tank (11) is equipped with a cleaning component. The bracket (1) is equipped with a feeding and discharging component. The cleaning assembly is used to clean the material inside the cleaning tank (11); The feeding and discharging assembly is used to feed materials into the support (1) and discharge materials from the support (1).

2. The surface treatment equipment for aluminum ingot raw materials according to claim 1, characterized in that, The cleaning assembly includes protrusions (12) evenly arranged on the cleaning tank (11), a water supply pipe (22) is inserted into and rotatably installed on one side of the protrusion (12), and a water spray nozzle (23) evenly distributed is fixedly installed on the water supply pipe (22). A mounting frame (14) is fixedly installed on one of the protrusions (12), and a perforated plate (13) is fixedly connected inside the mounting frame (14).

3. The aluminum ingot raw material surface treatment equipment according to claim 2, characterized in that, A lifting plate (20) is fixedly connected to one side of the protrusion (12), and an arc-shaped transition plate (21) is fixedly connected between the lifting plate (20) and the inner wall of the protrusion (12).

4. The aluminum ingot raw material surface treatment equipment according to claim 2, characterized in that, The feeding and discharging assembly includes a fixed shaft (15) symmetrically fixed on a protrusion (12) fixed with a mounting frame (14). An adjusting wheel (16) is rotatably connected to the fixed shaft (15). A cross block (17) is fixedly connected to one side of the adjusting wheel (16). An adjusting bolt (18) is inserted into and screwed into the cross block (17). A pressure plate (19) is fixedly connected to the bottom of the adjusting bolt (18).

5. The aluminum ingot raw material surface treatment equipment according to claim 1, characterized in that, A baffle plate (7) is fixedly connected to the bracket (1), and the baffle plate (7) has a feed hole and a discharge hole.

6. The aluminum ingot raw material surface treatment equipment according to claim 5, characterized in that, A feeding hopper (6) is fixedly connected to the support (1), and a second guide plate (10) is fixedly connected to the bottom of the feeding hopper (6), and the second guide plate (10) is connected to the shielding plate (7).

7. The aluminum ingot raw material surface treatment equipment according to claim 5, characterized in that, The bottom of the shield (7) is fixedly connected to the first guide plate (9), and a collection box (8) is provided below the first guide plate (9).

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