A rail grinding machine dust hopper

Abstract

This utility model discloses a dust collection hopper for a rail grinding vehicle, specifically relating to the technical field of rail grinding vehicles. It includes a dust collection hopper assembly, with a push-out and flipping component at the bottom. The assembly includes a dust collection hopper body, and a U-shaped dust bag opening cap at the top. This rail grinding dust collection hopper uses a first linear motor and a second linear motor to automatically push out and flip the hopper, eliminating the need for manual handling and emptying, simplifying the cleaning process, reducing labor intensity, and improving cleaning efficiency. Simultaneously, the U-shaped dust bag opening cap covers the top opening of the dust bag, allowing impurities to be directly discharged into the dust bag, reducing secondary dust collection steps, preventing dust from escaping during collection, and reducing recycling difficulty. Furthermore, the U-shaped dust bag opening cap is connected to the dust collection hopper body by fixing bolts, making disassembly convenient and facilitating operation inside the dust collection hopper, as well as maintenance or replacement of the dust bag.

Description

Technical Field

[0001] The utility model relates to the technical field of rail grinding vehicles, and particularly relates to a dust collection hopper for a rail grinding vehicle. Background Technique

[0002] With the rapid development of the railway transportation industry, the maintenance work of rails has become increasingly important. The rail grinding vehicle can repair the surface damage of the rails and eliminate the unevenness of the rail surface by grinding the rail surface, so as to ensure the safety and smoothness of train operation. However, during the grinding operation, a large amount of impurities such as metal chips and dust will be generated. If these impurities are not collected in time, they will not only float in the working environment, threatening the physical health of the staff, but also may enter the mechanical transmission parts, electrical components and other parts of the grinding vehicle, causing equipment failures, shortening the service life of the equipment, increasing the maintenance cost, and at the same time polluting the surrounding ecological environment.

[0003] For example, a Chinese patent with the application number 202020090792.7 discloses a dust collection hopper for a rail grinding vehicle, belonging to the technical field of rail grinding vehicles, which solves the problem that when the existing dust collection hoppers are used together by splicing, there are gaps between the dust collection hoppers, resulting in easy dust accumulation. The technical solution adopted by this dust collection hopper for a rail grinding vehicle is as follows: the dust collection hopper for a rail grinding vehicle includes a bottom plate and side plates connected to the four sides of the bottom plate. The bottom plate and the side plates form a dust collection cavity with an open top. At least one of the two opposite side plates is provided with a concave platform, and the concave platform protrudes towards the dust collection cavity. The concave platform directly forms a handle groove or a handle is arranged in the concave platform, and the thickness of the handle is not greater than the depth of the concave platform. By adopting the above structure, when the dust collection hoppers are used together by splicing, the gaps between the dust collection hoppers are very small, and the residual amount of dust between the gaps of the dust collection hoppers can be significantly reduced. For example, four dust collection hoppers are placed in a "field" shape in the rail grinding vehicle, which can avoid forming gaps at the splicing points and reduce dust accumulation. The utility model is applicable to the dust removal system of rail grinding vehicles.

[0004] However, when cleaning this dust collection hopper for a rail grinding vehicle, the staff needs to manually open the dust collection hopper and re-introduce the internal impurities into the collection bag. The operation process is cumbersome, the labor intensity is high, and the collected impurities are generally heavy and cannot be conveniently taken out of the dust collection hopper. Content of the Utility Model

[0005] The purpose of the utility model is to provide a dust collection hopper for a rail grinding vehicle to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a dust collection hopper for a rail grinding vehicle, including a dust collection hopper assembly, and a pushing and turning assembly is arranged at the bottom end of the dust collection hopper assembly;

[0007] The dust collection hopper assembly includes a dust collection hopper body, and a U-shaped dust collection bag mouth cover is provided on the top of the dust collection hopper body. The bottom surface of the U-shaped dust collection bag mouth cover is provided with a nesting groove, and the U-shaped dust collection bag mouth cover is movably fitted onto the top opening of the dust collection hopper body through the nesting groove.

[0008] The push-out flipping assembly includes a first linear motor. A mounting plate is fixedly installed on the top of the slider of the first linear motor. A stepped groove is opened on one side of the top surface of the mounting plate. A second linear motor is fixedly installed on the rear bottom surface of the stepped groove. A toothed plate is fixedly installed on the top surface of the slider of the second linear motor. Adapter plates are fixedly installed on both sides of the rear top surface of the mounting plate. A rotating shaft is rotatably installed between the two adapter plates. A flipping plate is fixedly sleeved on the shaft.

[0009] Preferably, the dust collection hopper body has two fixed threaded holes on the top of both the front and back sides, and the bottom front and rear sides of the U-shaped dust collection bag opening cover are fixedly installed with fixing ears.

[0010] Preferably, each of the four fixed mounting ears has a fixing bolt threaded into the center of its outer side, and the four fixing bolts correspond one-to-one with the four fixing threaded holes, with one end of the fixing bolt threaded into the fixing threaded hole.

[0011] Preferably, one end of the shaft extends to the outside of the adapter plate provided on one side, and a rotating gear is fixedly sleeved on the extended end of the shaft, the rotating gear meshing with the gear plate.

[0012] Preferably, pads are fixedly installed on both sides of the top front of the mounting plate.

[0013] Preferably, the dust collection hopper body is fixedly installed on the top surface of the flip plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This rail grinding dust collection hopper uses two linear motors to automatically push and tilt the hopper, eliminating the need for manual handling and emptying. This simplifies the cleaning process, reduces labor intensity, and improves cleaning efficiency. A U-shaped dust bag cap covers the top opening of the dust bag, allowing impurities to be directly discharged into the bag, reducing secondary dust collection steps, preventing dust from escaping during collection, and lowering recycling difficulty. Furthermore, the U-shaped dust bag cap is connected to the hopper body with bolts, making disassembly easy and facilitating access to the hopper's interior for maintenance or dust bag replacement. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the first embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the second embodiment of the present invention;

[0018] Figure 3 This is a schematic diagram of the dust collection hopper assembly structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the launching and flipping component structure of this utility model.

[0020] In the diagram: 1. Dust hopper assembly; 101. Dust hopper body; 102. Fixing threaded hole; 103. U-shaped dust bag opening cover; 104. Nesting groove; 105. Fixing mounting ear; 106. Fixing bolt; 2. Push-out flipping assembly; 201. Linear motor No. 1; 202. Mounting plate; 203. Linear motor No. 2; 204. Gear plate; 205. Adapter plate; 206. Rotating shaft; 207. Rotating gear; 208. Flipping plate; 209. Foot pad. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1-4 As shown, this utility model provides a technical solution: including a dust collection hopper assembly 1, wherein the bottom end of the dust collection hopper assembly 1 is provided with a push-out flipping assembly 2;

[0023] The dust collection hopper assembly 1 includes a dust collection hopper body 101. The top of the dust collection hopper body 101 is provided with a U-shaped dust collection bag mouth cover 103. The bottom surface of the U-shaped dust collection bag mouth cover 103 is provided with a nesting groove 104. The U-shaped dust collection bag mouth cover 103 is movably fitted onto the top opening of the dust collection hopper body 101 through the nesting groove 104.

[0024] The push-out flipping assembly 2 includes a first linear motor 201. A mounting plate 202 is fixedly installed on the top of the slider of the first linear motor 201. A stepped groove is opened on one side of the top surface of the mounting plate 202. A second linear motor 203 is fixedly installed on the rear part of the bottom surface of the stepped groove. A toothed plate 204 is fixedly installed on the top surface of the slider of the second linear motor 203. Adapter plates 205 are fixedly installed on both sides of the rear part of the top surface of the mounting plate 202. A rotating shaft 206 is rotatably installed between the two adapter plates 205. A flipping plate 208 is fixedly sleeved on the shaft of the rotating shaft 206.

[0025] In this embodiment, two fixing threaded holes 102 are provided on the top of the front and back sides of the dust collection hopper body 101, and fixing mounting ears 105 are fixedly installed on the front and back of the bottom of the U-shaped dust collection bag mouth cover 103.

[0026] Meanwhile, each of the four fixed mounting ears 105 has a fixing bolt 106 threaded into the middle of its outer side. The four fixing bolts 106 correspond one-to-one with the four fixing threaded holes 102. One end of the fixing bolt 106 is threaded into the fixing threaded hole 102. By screwing one end of the fixing bolt 106 into the fixing threaded hole 102, a stable connection can be achieved between the U-shaped dust collection bag opening cover 103 and the dust collection hopper body 101. When it is necessary to inspect or replace the dust collection bag, the fixing bolts 106 can be removed for easy separation, which facilitates operation inside the dust collection hopper.

[0027] One end of the shaft of the rotating shaft 206 extends to the outside of the adapter plate 205 provided on one side, and a rotating gear 207 is fixedly sleeved on the extended end of the rotating shaft 206. The rotating gear 207 meshes with the toothed plate 204.

[0028] Both sides of the top front of the mounting plate 202 are fixedly installed with pads 209, which serve to support and stabilize the mounting plate 202.

[0029] The dust collection hopper body 101 is fixedly installed on the top surface of the flip plate 208.

[0030] Based on the structural layout of the rail grinding vehicle, a suitable installation location was selected. High-strength bolts were used to firmly fix the No. 1 linear motor 201 to the vehicle frame, ensuring accurate installation orientation, parallel and unbiased running track, and smooth motor operation.

[0031] Remove the dust collection bag and place it inside the dust collection hopper body 101. Then, expand the top opening of the dust collection bag and fit it over the opening of the dust collection hopper body 101. Next, install the U-shaped dust collection bag opening cover 103. The U-shaped dust collection bag opening cover 103 is movably fitted onto the top opening of the dust collection hopper body 101 through the nesting groove 104, so that the fixing mounting ear 105 is aligned with the fixing threaded hole 102 on the dust collection hopper body 101. Then, insert the fixing bolt 106 into the fixing threaded hole 102 and tighten it to ensure that the U-shaped dust collection bag opening cover 103 is tightly connected to the dust collection hopper body 101 without looseness or gaps. The top opening of the dust collection bag is pressed down by the U-shaped dust collection bag opening cover 103, and then impurities can be conveniently discharged directly into the dust collection bag without having to repeatedly import the dust and impurities collected in the dust collection hopper body 101 back into the dust collection bag, reducing the secondary dust collection steps, avoiding dust dispersion, and reducing the difficulty of recycling.

[0032] When the impurities collected in the dust collection hopper reach a certain amount and need to be cleaned, the operator starts the first linear motor 201 through the control system. The slider of the first linear motor 201 drives the mounting plate 202 and the dust collection hopper assembly 1 to be smoothly pushed outward along the linear track, moving the dust collection hopper to a position outside the vehicle body that is easy to clean. After the dust collection hopper is pushed out to the position, the second linear motor 203 is started. The slider of the second linear motor 203 drives the toothed plate 204 to move. The toothed plate 204 meshes with the rotating gear 207, driving the rotating shaft 206 to rotate, which in turn drives the tilting plate 208 and the dust collection hopper body 101 to tilt, emptying the dust collection bag in the dust collection hopper body 101 into the designated collection container. There is no need to manually remove the dust collection bag from the dust collection hopper body 101. During the cleaning process, the pad 209 always supports the mounting plate 202 to ensure the stability of the dust collection hopper during the tilting process.

[0033] After the impurities are emptied, reverse the operation of linear motor 201 and linear motor 203 to restore the dust collection hopper assembly 1 to a vertical state. Then, use linear motor 201 to retract the dust collection hopper to its initial position. Next, remove the fixing bolts 106, remove the U-shaped dust collection bag cap 103, and install a new dust collection bag inside the dust collection hopper body 101. Then, prepare for the next dust collection operation.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust collection hopper for a rail grinding vehicle, comprising a dust collection hopper assembly (1), characterized in that... The bottom end of the dust collection hopper assembly (1) is provided with an ejection and flipping assembly (2). The dust collection hopper assembly (1) includes a dust collection hopper body (101), and a U-shaped dust collection bag mouth cover (103) is provided on the top of the dust collection hopper body (101). The bottom surface of the U-shaped dust collection bag mouth cover (103) is provided with a nesting groove (104). The U-shaped dust collection bag mouth cover (103) is movably fitted onto the top opening of the dust collection hopper body (101) through the nesting groove (104). The push-out flipping assembly (2) includes a first linear motor (201), a mounting plate (202) is fixedly installed on the top of the slider of the first linear motor (201), a stepped groove is opened on one side of the top surface of the mounting plate (202), a second linear motor (203) is fixedly installed on the rear part of the bottom surface of the stepped groove, a toothed plate (204) is fixedly installed on the top surface of the slider of the second linear motor (203), and adapter plates (205) are fixedly installed on both sides of the rear part of the top surface of the mounting plate (202). A rotating shaft (206) is rotatably installed between the two adapter plates (205), and a flipping plate (208) is fixedly sleeved on the shaft of the rotating shaft (206).

2. The dust collection hopper for a rail grinding vehicle according to claim 1, characterized in that, The dust collection hopper body (101) has two fixed threaded holes (102) on the top of the front and back sides, and the bottom front and rear sides of the square dust collection bag mouth cover (103) are fixedly installed with fixed mounting ears (105).

3. The dust collection hopper for a rail grinding vehicle according to claim 2, characterized in that, Each of the four fixed mounting ears (105) has a fixed bolt (106) threaded into the middle of its outer side. The four fixed bolts (106) correspond one-to-one with the four fixed threaded holes (102). One end of the fixed bolt (106) is threaded into the fixed threaded hole (102).

4. The dust collection hopper for a rail grinding vehicle according to claim 1, characterized in that, One end of the shaft (206) extends to the outside of the adapter plate (205) provided on one side, and a rotating gear (207) is fixedly sleeved on the extended end of the shaft (206), and the rotating gear (207) meshes with the toothed plate (204).

5. The dust collection hopper for a rail grinding vehicle according to claim 1, characterized in that, Pads (209) are fixedly installed on both sides of the top front of the mounting plate (202).

6. The dust collection hopper for a rail grinding vehicle according to claim 1, characterized in that, The dust collection hopper body (101) is fixedly installed on the top surface of the flip plate (208).

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