Automatic correction platform for metal corrugated board processing

Abstract

This utility model relates to the field of corrugated board processing technology, and more particularly to an automatic alignment platform for processing metal corrugated boards. It includes a platform, two sets of alignment mechanisms, a drive mechanism, and two sets of monitoring mechanisms. The two sets of alignment mechanisms are located on both sides of the platform for centering the metal corrugated board. The drive mechanism moves the two sets of alignment mechanisms relative to each other on the platform. The two sets of monitoring mechanisms are respectively located on the two sets of alignment mechanisms for monitoring the alignment force applied to the metal corrugated board. This utility model, through the alignment mechanism driven by the drive mechanism, can quickly and synchronously center and align the metal corrugated board on the platform to the roll forming device, thereby greatly improving the processing efficiency and accuracy of the metal corrugated board. Through the combined use of sensors and buffers, the movement of the alignment mechanism can be stopped in time when the alignment force reaches a preset value, effectively protecting the metal corrugated board from over-alignment and damage.

Description

Technical Field

[0001] This utility model relates to the field of corrugated board processing technology, and in particular to an automatic correction platform for processing metal corrugated boards. Background Technology

[0002] When processing metal corrugated sheets, it is necessary to reset the metal corrugated sheets to prevent them from shifting in position during processing, which would reduce the processing effect.

[0003] Patent document CN218193945U discloses an automatic correction platform for processing metal composite panels, including a worktable and a power box. The power box houses a drive motor located below the worktable. A transmission belt is positioned to the right of the drive motor's output end, and a transmission box with a transmission wheel is located to the right of the transmission belt. This automatic correction platform incorporates a spring. Under the action of a push rod, a transmission rod moves towards the center, causing a push plate to reset the metal panel. Under the spring's action, even without external force, the transmission rod can be pressed by the spring's reset action, resetting the pressing rod. This allows the pressing rod to repeatedly push the push plate under the combined action of the spring and push rod, enabling the correction device to repeatedly press the metal panel, increasing user efficiency.

[0004] When using the above-mentioned technology, the following technical problems were found in the existing technology: During the roll forming and cold bending of metal corrugated sheets, it is necessary to align the metal corrugated sheets with the roll forming and cold bending device to avoid deviations during processing, which would affect the quality of the finished product. Traditional alignment methods often rely on manual operation, which is not only inefficient but also makes it difficult to guarantee the accuracy and consistency of the alignment. Furthermore, some machine alignment methods can lead to excessive alignment force, easily causing deformation on the sides or damage to the central bulge of the metal corrugated sheet. Therefore, an automatic alignment platform for metal corrugated sheet processing is designed to provide an alternative technical solution to the above-mentioned technical problems. Utility Model Content

[0005] Therefore, it is necessary to provide an automatic calibration platform for processing metal corrugated sheets that can accurately calibrate the aforementioned technical problems while avoiding damage caused by over-calibration.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] An automatic alignment platform for processing corrugated metal sheets includes a platform and further includes:

[0008] Two sets of correction mechanisms are disposed opposite to each other on the platform and are capable of moving the metal corrugated sheet on the platform;

[0009] A drive mechanism, also located on the platform, is capable of driving the two sets of correction mechanisms to move relative to each other on the platform; and

[0010] Both sets of monitoring mechanisms include a buffer component mounted on the correction mechanism, and a sensor component mounted on the buffer component that can sense the correction force of the correction mechanism.

[0011] As a preferred embodiment of the automatic correction platform for processing metal corrugated sheets provided by this utility model, both sets of correction mechanisms include a base plate that is slidably connected to the platform through a first guide member, and a push plate and a first rack fixed on the base plate.

[0012] The platform is provided with a sliding groove, and the push plate is located in the sliding groove.

[0013] As a preferred embodiment of the automatic correction platform for processing metal corrugated sheets provided by this utility model, the driving mechanism includes a first base, an active member disposed on the first base, and a driven member that is transmissionally connected to the active member.

[0014] In a preferred embodiment of the automatic correction platform for processing corrugated metal sheets provided by this utility model, the active component includes a second rack slidably connected to a first base via a second guide member, and an electric cylinder connected to the second rack via the second base. The electric cylinder can drive the second rack to slide on the first base via the second guide member.

[0015] As a preferred embodiment of the automatic correction platform for processing metal corrugated sheets provided by this utility model, the driven member includes a rotating shaft vertically rotatably connected to the platform, a first gear vertically and sequentially sleeved on the rotating shaft and respectively meshing with a first rack, and a second gear meshing with a second rack.

[0016] As a preferred embodiment of the automatic correction platform for processing metal corrugated sheets provided by this utility model, the first guide member and the second guide member both include a guide rail and a plurality of sliders that are slidably disposed on the guide rail.

[0017] The guide rail of the first guide member is fixed to the platform, and the multiple sliders are all fixed to the base plate;

[0018] The guide rail of the second guide member is fixed on the first base, and the plurality of sliders are all fixed on the second rack.

[0019] As a preferred embodiment of the automatic correction platform for processing metal corrugated sheets provided by this utility model, the sensing element includes a base groove and a pressure sensor embedded in the base groove. The pressure sensor can control the correction mechanism to stop moving when the correction mechanism reaches a first threshold force through the drive mechanism.

[0020] The buffer component includes a set of guide rods, all of which are fixed to the base groove and pass through the push plate, and a spring sleeved on the guide rods and located between the base groove and the push plate.

[0021] It is clear without a doubt that the technical solution described above in this application can solve the technical problem that this application aims to address.

[0022] At the same time, through the above technical solutions, this utility model has at least the following beneficial effects:

[0023] This utility model provides an automatic alignment platform for processing metal corrugated sheets. Through the alignment mechanism driven by the drive mechanism, the metal corrugated sheets on the platform can be quickly and synchronously aligned with the roll forming cold bending device, thereby greatly improving the processing efficiency and accuracy of metal corrugated sheets.

[0024] This utility model provides an automatic correction platform for processing metal corrugated sheets. Through the combined use of sensors and buffers, the correction mechanism can stop moving in time when the correction force reaches a preset value. This makes it suitable for correcting metal corrugated sheets of different specifications, effectively protecting the metal corrugated sheets from damage due to over-correction, and also improving the safety performance of the equipment. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the overall structure of an automatic correction platform for processing metal corrugated sheets according to the present invention;

[0027] Figure 2 This is a schematic diagram showing the combined connection of two sets of correction mechanisms and drive mechanisms in an automatic correction platform for processing metal corrugated sheets according to this utility model.

[0028] Figure 3 This is a schematic diagram of a single calibration mechanism and a monitoring mechanism located thereon in an automatic calibration platform for processing metal corrugated sheets according to this utility model.

[0029] Figure 4 This is a schematic diagram of the drive mechanism of an automatic correction platform for processing metal corrugated sheets according to the present invention.

[0030] Figure 5 This is a schematic diagram of the drive mechanism of the automatic correction platform for processing metal corrugated sheets according to this utility model from another perspective.

[0031] Figure 6 This is a schematic diagram of the monitoring mechanism of an automatic calibration platform for processing metal corrugated sheets according to this utility model.

[0032] In the diagram: 1. Platform; 2. Correction mechanism; 21. First guide member; 211. Guide rail; 212. Slider; 22. Base plate; 23. Push plate; 24. First rack; 3. Drive mechanism; 31. First base; 32. Driving member; 321. Second guide member; 322. Second rack; 323. Second base; 324. Electric cylinder; 33. Driven member; 331. Rotating shaft; 332. First gear; 333. Second gear; 4. Monitoring mechanism; 41. Buffer member; 411. Guide rod; 412. Spring; 42. Sensing element; 421. Base groove; 422. Pressure sensor; 5. Slide groove. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0034] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0035] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0036] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0037] Such as 1 and Figure 2As shown, this automatic alignment platform for processing corrugated metal sheets includes a platform 1, two sets of alignment mechanisms 2, a drive mechanism 3, and two sets of monitoring mechanisms 4. The two sets of alignment mechanisms 2 are arranged opposite each other on both sides of the platform 1 to clamp and push the corrugated metal sheets, thereby achieving centering alignment. The drive mechanism 3 is mounted on the platform 1 and connected to the two sets of alignment mechanisms 2. Driven by the drive mechanism 3, the two sets of alignment mechanisms 2 can move relative to each other on the platform 1, thereby adjusting the distance between the two sets of alignment mechanisms 2 to accommodate corrugated metal sheets of different widths and to ensure the corrugated metal sheets are centered and aligned.

[0038] Two sets of monitoring mechanisms 4 are respectively installed on two sets of correction mechanisms 2 to monitor the correction force of the correction mechanism 2 on the metal corrugated sheet, so as to avoid excessive correction force causing damage such as deformation on both sides or bulging in the middle of the metal corrugated sheet before it is fully formed, thereby ensuring the accuracy and safety of the correction process.

[0039] like Figure 3 As shown, and with reference Figure 1 and Figure 2 Both sets of correction mechanisms 2 further include a first guide member 21, a substrate 22, a push plate 23, and a first rack 24. Specifically, the first guide member 21 is disposed between the bottom of the platform 1 and the substrate 22, allowing the substrate 22 to slide on the bottom of the platform 1 via the first guide member 21. The push plate 23 is vertically fixed to one end of the substrate 22, and the extension direction of the push plate 23 is staggered with the moving direction of the correction mechanism 2, ensuring that the push plate 23 can effectively push the metal corrugated plate placed on the platform 1. The first rack 24 is disposed parallel to the bottom of the substrate 22 and meshes with the drive mechanism 3. Thus, driven by the drive mechanism 3, the first rack 24, the substrate 22, and the push plate 23 can slide on the platform 1 via the first guide member 21, thereby realizing the movement and adjustment of the correction mechanism 2.

[0040] The first guide member 21 further includes a guide rail 211 and a plurality of sliders 212 that are slidably disposed on the guide rail 211. Specifically, the guide rail 211 is fixed to the platform 1, and the plurality of sliders 212 are fixed to the substrate 22, so that as the sliders 212 slide along the guide rail 211, the substrate 22 and the push plate 23 thereon can move smoothly and precisely.

[0041] The platform 1 is provided with a slide groove 5. The push plate 23 is partially exposed on the top of the platform 1 through the slide groove 5 so as to directly and stably push the metal corrugated plate. The width of the slide groove 5 is slightly larger than the width of the push plate 23 to ensure that the push plate 23 can slide smoothly in the slide groove 5, while avoiding excessive friction between the push plate 23 and the side wall of the slide groove 5 during the sliding process, which would affect the correction effect.

[0042] Based on the above, both sets of monitoring mechanisms 4 further include a buffer 41 and a sensor 42. Specifically, the buffer 41 is located on the side of the push plate 23 facing the metal corrugated sheet. When the push plate 23 pushes the metal corrugated sheet, the buffer 41 first contacts the metal corrugated sheet, providing a buffering effect to protect the metal corrugated sheet from damage and making the calibration process smoother. The sensor 42 is fixed to the buffer 41 and electrically connected to the control system, used to monitor the calibration force applied to the metal corrugated sheet by the calibration mechanism 2 in real time. When the calibration force reaches a first preset value, the sensor 42 sends a signal to the control system, which then controls the drive mechanism 3 to stop driving, thereby preventing over-calibration from causing unnecessary damage to the metal corrugated sheet.

[0043] like Figure 4 As shown, and with reference Figure 2 and Figure 3 The drive mechanism 3 further includes a first base 31, a driving member 32, and a driven member 33. Specifically, the first base 31 is securely mounted on the bottom of the platform 1, providing solid support for the entire drive mechanism 3. The driving member 32 is located on the first base 31 and is responsible for generating driving force. The driven member 33 is connected to the driving member 32 and is used to indirectly transmit the driving force generated by the driving member 32 to the push plate 23, thereby driving the push plate 23 to slide within the slide groove 5, realizing the pushing and correction of the metal corrugated plate.

[0044] like Figure 4 and Figure 5 As shown, and with reference Figure 2 and Figure 3 The active component 32 includes a second rack 322 slidably connected to the first base 31 via a second guide 321, and an electric cylinder 324 connected to the second rack 322 via the second base 323. The electric cylinder 324 can drive the second rack 322 to slide on the first base 31 via the second guide 321.

[0045] The active component 32 further includes a second guide 321, a second rack 322, a second base 323, and an electric cylinder 324. Specifically, the second guide 321 has the same structure as the first guide 21, and the guide rail 211 of the second guide 321 is fixed on the first base 31. Multiple sliders 212 are fixed on the second rack 322 to ensure the stability and accuracy of the second rack 322 during the sliding process.

[0046] The electric cylinder 324 serves as a power source and is fixed to the second rack 322 via the second base 323 (which is fixedly connected to the platform 1). When the electric cylinder 324 is started, it pushes the second rack 322 to slide smoothly along the guide rail 211 of the second guide member 321. As the second rack 322 moves, it drives the driven member 33 to rotate, thereby converting the linear thrust generated by the electric cylinder 324 into the rotational driving force required by the driven member 33.

[0047] The driven member 33 further includes a rotating shaft 331, a first gear 332, and a second gear 333. Specifically, the rotating shaft 331 is vertically rotatably connected to the bottom of the platform 1 via a bearing seat, ensuring the stability and smoothness of rotation. The first gear 332 and the second gear 333 are respectively fixed at different positions on the rotating shaft 331 via key connections, ensuring that they rotate synchronously with the rotating shaft 331. The first gear 332 meshes with the first rack 24. When the first gear 332 rotates through the rotating shaft 331, the first rack 24 moves under the drive of the first gear 332. Similarly, the second gear 333 meshes with the second rack 322. When the second rack 322 slides under the push of the electric cylinder 324, it drives the second gear 333 and the rotating shaft 331 to rotate, thereby converting the linear motion of the driving member 32 into the rotational motion of the driven member 33, thus providing the corrective driving force required for the processing of metal corrugated sheets.

[0048] like Figure 6 As shown, and for reference Figure 1 and Figure 3 The buffer 41 further includes a set of guide rods 411 and a set of springs 412; the sensing element 42 further includes a base groove 421 and a pressure sensor 422; specifically, one end of the guide rod 411 is fixedly connected to the side wall of the base groove 421, and the other end passes through the push plate 23 and extends outward, providing guidance for the movement of the push plate 23. The spring 412 is sleeved on the guide rod 411 and located between the base groove 421 and the push plate 23. When the metal corrugated plate is pushed and moved by the push plate 23, the spring 412 is compressed, playing a buffering role, reducing the direct impact between the metal corrugated plate and the push plate 23, and improving the stability and service life of the equipment;

[0049] The base groove 421 is used to support the pressure sensor 422. The pressure sensor 422 is embedded in the base groove 421 and located on the moving path of the push plate 23 to ensure that the pressure sensor 422 can accurately detect the force applied by the push plate 23 to the metal corrugated plate. The pressure sensor 422 is electrically connected to the controller (not shown in the figure) through a wire. When the detected force reaches the first threshold force, the controller will send a signal to the drive mechanism 3 to stop driving the correction mechanism 2, thereby preventing over-correction from damaging the metal corrugated plate.

[0050] Through the joint cooperation of the sensor 42 and the buffer 41, precise control and buffer protection of the movement force of the correction mechanism 2 are achieved, ensuring the correction accuracy and equipment safety during the metal corrugated plate processing.

[0051] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. The present utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic calibration platform for processing corrugated metal sheets, comprising a platform (1), characterized in that, Also includes: Two sets of correction mechanisms (2) are disposed opposite to each other on the platform (1) and are capable of pushing the metal corrugated plate to move on the platform (1); A drive mechanism (3), also located on the platform (1), is capable of driving the two sets of correction mechanisms (2) to move relative to each other on the platform (1); and The two monitoring mechanisms (4) each include a buffer (41) disposed on the correction mechanism (2) and a sensor (42) disposed on the buffer (41) and capable of sensing the correction force of the correction mechanism (2).

2. The automatic correction platform for processing corrugated metal sheets according to claim 1, characterized in that, Both sets of the correction mechanisms (2) include a base plate (22) slidably connected to the platform (1) via a first guide (21), and a push plate (23) and a first rack (24) fixed on the base plate (22); The platform (1) is provided with a slide groove (5), and the push plate (23) is located in the slide groove (5).

3. The automatic correction platform for processing corrugated metal sheets according to claim 2, characterized in that, The drive mechanism (3) includes a first base (31), an active member (32) disposed on the first base (31), and a driven member (33) that is drively connected to the active member (32).

4. The automatic correction platform for processing corrugated metal sheets according to claim 3, characterized in that, The active component (32) includes a second rack (322) slidably connected to the first base (31) via a second guide (321) and an electric cylinder (324) connected to the second rack (322) via the second base (323). The electric cylinder (324) can drive the second rack (322) to slide on the first base (31) via the second guide (321).

5. The automatic correction platform for processing corrugated metal sheets according to claim 4, characterized in that, The driven member (33) includes a rotating shaft (331) that is rotatably connected to the platform (1), a first gear (332) that is vertically and sequentially sleeved on the rotating shaft (331) and meshes with the first rack (24), and a second gear (333) that meshes with the second rack (322).

6. The automatic correction platform for processing corrugated metal sheets according to claim 5, characterized in that, The first guide member (21) and the second guide member (321) both include a guide rail (211) and a plurality of sliders (212) that are slidably disposed on the guide rail (211); The guide rail (211) of the first guide member (21) is fixed on the platform (1), and the multiple sliders (212) are all fixed on the base plate (22); The guide rail (211) of the second guide member (321) is fixed on the first base (31), and the plurality of sliders (212) are all fixed on the second rack (322).

7. The automatic correction platform for processing corrugated metal sheets according to claim 2, characterized in that, The sensing element (42) includes a base groove (421) and a pressure sensor (422) embedded in the base groove (421). The pressure sensor (422) can control the correction mechanism (2) to stop moving through the drive mechanism (3) when the correction mechanism (2) reaches the first threshold force. The buffer (41) includes a set of guide rods (411) that are fixed to the base groove (421) and pass through the push plate (23), and a spring (412) sleeved on the guide rods (411) and located between the base groove (421) and the push plate (23).

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