A bimetallic band saw blade
By using a detachable toothed band and modular design for bimetal band saw blades, the problems of low tooth replacement efficiency and low utilization rate are solved, enabling quick replacement and flexible combination, thereby improving cutting efficiency and material adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG HONGFENG SAW IND CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-06-09
AI Technical Summary
The existing saw blades have low efficiency and low utilization rate in replacing saw teeth. When the welded and fixed saw blades are damaged, the whole unit needs to be disassembled. The different materials of the one-piece molded saw blades result in large losses when replacing the whole unit.
It adopts a bimetal band saw blade structure, and the saw blade and saw blade module can be detached and installed. It is fixed and limited by the slot and locking block. The saw blade and module can be selected with different tooth pitch and angle according to the material difference. The saw blade module can be flexibly combined to construct the cutting surface.
It enables quick assembly and disassembly of saw teeth and functional partitioning, allowing for flexible replacement, improving the utilization rate and cutting efficiency of high-speed steel, and adapting to the cutting needs of different materials.
Smart Images

Figure CN224333582U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of band saw blade technology, and in particular to a bimetallic band saw blade. Background Technology
[0002] Steel or aluminum alloys are often cut to a fixed length using a band saw, and the band saw blade is one of the consumable parts of the band saw.
[0003] A search revealed a band saw blade (publication number: CN221676002U) that includes a saw blade body with several sets of saw teeth arranged on the blade body. Each set of saw teeth includes several saw tooth units, each saw tooth unit including a first tooth body and a second tooth body. The first front angle of the first tooth body is 3°-7°, and the second front angle of the second tooth body is -4°-8°. A shallow groove is provided between the first front angle and the second front angle. The angle of the first rear angle of the first tooth body and the angle of the second rear angle of the second tooth body are 28°-32°. A deep groove is provided between two adjacent saw tooth units.
[0004] In existing technologies, the saw blade body and the saw tooth assembly are mostly made by welding or integral molding. For welded saw blades, the saw teeth need to be removed when they are damaged and replaced, which is inefficient and labor-intensive. For integral molding, the saw teeth and the saw blade body are made of different materials, resulting in high overall replacement losses and low utilization.
[0005] Therefore, we propose a bimetallic band saw blade. Utility Model Content
[0006] The present invention mainly solves the technical problem of inconvenient replacement of saw teeth by providing a bimetallic band saw blade.
[0007] To achieve the above objectives, this utility model adopts the following technical solution: a bimetallic band saw blade, comprising:
[0008] The backing material has several slots on its sidewalls;
[0009] A replacement structure is provided at the bottom of the backing material for cutting materials. The replacement structure is a saw blade or saw blade module that can be detachably installed at the bottom of the backing material. Both the saw blade and the saw blade module have a cutting surface at the bottom. Both the saw blade and the saw blade module are engaged with a slot. The saw blade forms a cutting surface at the bottom of the backing material that is the same length as the backing material. Multiple saw blade modules form a cutting surface at the bottom of the backing material that is the same length as the backing material.
[0010] In a preferred embodiment of this utility model, the backing material is a spring steel strip, and several groups of slots are provided on both sides of the backing material.
[0011] In a preferred embodiment of this utility model, the slot is a trapezoidal slot, and two slots in the same group are symmetrically distributed.
[0012] In a preferred embodiment of the present invention, the replacement structure further includes a first locking block, and a plurality of first locking blocks are fixedly disposed on the side wall of the serrated band, the first locking blocks engaging with the slot.
[0013] In a preferred embodiment of this utility model, the first locking block is a trapezoidal block, the first locking block is fixedly connected to the serrated band, and the first locking block is fitted with the slot with a clearance.
[0014] As a preferred embodiment of this utility model, the replacement decoupling strand further includes a groove, the sawtooth band forms a U-shaped groove, a groove is opened on both sides of the inner wall of the sawtooth band, the groove is distributed radially along the sawtooth band and penetrates the sawtooth band, and a plurality of sawtooth bodies are fixedly provided at the bottom of the sawtooth band, and the sawtooth band forms a cutting surface through the plurality of sawtooth bodies.
[0015] As a preferred embodiment of this utility model, the replacement structure further includes a second sawtooth, a second locking block, and a drop groove. A number of second sawtooths are fixedly installed at the bottom of the sawtooth module, and a slot for adapting to the backing material is provided at the top of the sawtooth module. A number of second locking blocks are fixedly installed on the inner sidewall of the slot, and the second locking blocks engage with the slot. A number of drop grooves are also provided at the top of the sawtooth module.
[0016] In a preferred embodiment of this utility model, the sawtooth module forms a groove with a concave cross-section, and a plurality of second locking blocks are arranged in groups on the inner sidewall of the sawtooth module. The second locking blocks are adapted to the slots, and a drop groove is provided between two second locking blocks in the same group. The drop groove is a rectangular groove.
[0017] This utility model provides a bimetal band saw blade. It has the following beneficial effects:
[0018] 1. This bimetal band saw blade features a toothed band of equal length to the backing material. The toothed band is deformable, and a first locking block on its sidewall secures and limits the toothed band by allowing the first locking block to engage in a slot during deformation. To remove the toothed band, a rectangular body adapted to the slot is inserted, and the sidewall of the toothed band is pried to deform, disengaging the first locking block from the slot. The assembly and disassembly are simple and quick. The removable toothed band allows for functional zoning and rapid replacement. The toothed band and toothed body are integrally formed, with the toothed body made of high-speed steel. The removable toothed band allows for selection of different tooth pitches and angles depending on the material being cut, meeting the cutting needs of different materials and improving the utilization rate of high-speed steel.
[0019] 2. This bimetal band saw blade uses multiple saw tooth modules to construct a single cutting surface. A backing material is inserted into a slot at the top of each saw tooth module. A second locking block engages in the slot to radially limit the saw tooth module. A flathead screwdriver can be inserted into the slot to pry and deform the saw tooth module, causing the second locking block to disengage and allowing for assembly / disassembly of the saw tooth module. The cutting surface is constructed through the flexible combination of multiple saw tooth modules. Saw tooth modules at the ends of the backing material can be equipped with smaller teeth for easier start-up, while saw tooth modules in the middle can be equipped with larger teeth to increase cutting speed. The design of multiple saw tooth modules allows for easy replacement of partially damaged saw tooth modules and enables customization of the cutting surface according to requirements, resulting in greater flexibility in use. Attached Figure Description
[0020] Figure 1 This is a perspective view of the backing material of this utility model;
[0021] Figure 2 This is a schematic diagram of the sawtooth strip installed on the backing material of this utility model;
[0022] Figure 3 This is a schematic diagram of the sawtooth band of this utility model;
[0023] Figure 4 This is one of the perspective views of the sawtooth module of this utility model;
[0024] Figure 5 This is the second perspective view of the sawtooth module of this utility model.
[0025] Legend: 10. Backing material; 11. Slot; 20. Serrated band; 21. First locking block; 22. Embedded groove; 23. Serrated body one; 30. Serrated module; 31. Serrated two; 32. Second locking block; 33. Drop groove. Detailed Implementation
[0026] A bimetal band saw blade, such as Figure 1 As shown, it includes:
[0027] The backing material 10 has several slots 11 on its side wall. The backing material 10 is a strip of spring steel. Several slots 11 are distributed in groups on both sides of the backing material 10. The slots 11 are trapezoidal slots, and two slots 11 in the same group are symmetrically distributed.
[0028] The replacement structure is set at the bottom of the backing material 10 for sawing materials.
[0029] like Figure 2 and Figure 3As shown in Embodiment 1, the replacement structure is a detachable saw blade 20 installed at the bottom of the backing material 10. The bottom of the saw blade 20 has a cutting surface. The saw blade 20 is engaged with the slot 11. The saw blade 20 forms a cutting surface at the bottom of the backing material 10 with the same length as the backing material 10. The replacement structure also includes a first locking block 21. Several first locking blocks 21 are fixedly provided on the side wall of the saw blade 20. The first locking blocks 21 are engaged with the slot 11. The first locking blocks 21 are trapezoidal blocks. The first locking blocks 21 are fixedly connected to the saw blade 20. The first locking blocks 21 and the slot 11 are in clearance fit. The replacement decoupling strand also includes a groove 22. The saw blade 20 forms a U-shaped groove. A groove 22 is opened on both sides of the inner wall of the saw blade 20. The grooves 22 are radially distributed along the saw blade 20 and penetrate the saw blade 20. Several saw blade bodies 23 are fixedly provided at the bottom of the saw blade 20. The saw blade 20 forms a cutting surface through the multiple saw blade bodies 23.
[0030] In this solution, a serrated band 20 of the same length as the backing material 10 is provided. The serrated band 20 is deformable, and the first locking block 21 on the side wall of the serrated band 20 is used to fix and limit the serrated band 20 by the deformation and reset of the serrated band 20, so that the first locking block 21 can be inserted into the slot 11. When removing the serrated band 20, a rectangular column adapted to the groove 22 is inserted into the groove 22, and the side wall of the serrated band 20 is pried to deform, so that the first locking block 21 can be disengaged from the slot 11. The disassembly and assembly are simple and quick. With the detachable serrated band 20, functional partitioning and quick replacement can be realized. The serrated band 20 and the serrated body 23 are integrally formed. The serrated body 23 is made of high-speed steel. By setting the detachable serrated band 20, different tooth pitches and different angles of the serrated body 23 can be selected according to different cutting materials to meet the cutting needs of different materials and improve the utilization rate of high-speed steel.
[0031] like Figure 4 and Figure 5 As shown, the replacement structure is a saw tooth module 30 that can be detachably installed at the bottom of the backing material 10. The bottom of the saw tooth module 30 has a cutting surface. The saw tooth module 30 is engaged with the slot 11. Multiple saw tooth modules 30 form a cutting surface at the bottom of the backing material 10 with the same length as the backing material 10. The replacement structure also includes a second saw tooth 31, a second locking block 32 and a drop groove 33. Several second saw teeth 31 are fixedly installed at the bottom of the saw tooth module 30. The top of the saw tooth module 30 is provided with a slot that adapts to the backing material 10. Several second locking blocks 32 are fixedly installed on the inner side wall of the slot. The second locking blocks 32 are engaged with the slot 11. Several drop grooves 33 are also opened at the top of the saw tooth module 30. The saw tooth module 30 forms a groove with a U-shaped cross section. Several groups of second locking blocks 32 are provided on the inner side wall of the saw tooth module 30. The second locking blocks 32 are adapted to the slot 11. A drop groove 33 is provided between two second locking blocks 32 in the same group. The drop groove 33 is a rectangular groove.
[0032] In this solution, as an optimization and supplement to the above solution, the saw tooth module 30 is made of high-speed steel, and multiple saw tooth modules 30 can be set. The tooth pitch and tooth depth of the saw teeth 31 at the bottom of the saw tooth module 30 can be set to different values. Multiple saw tooth modules 30 jointly construct a cutting surface. The backing material 10 is inserted into the slot at the top of the saw tooth module 30, and the radial limit of the saw tooth module 30 is achieved by the second locking block 32 engaging in the slot 11. A flathead screwdriver can be inserted into the lower groove 33 to pry the saw tooth module 30 to deform it, thereby causing the second locking block 32 to engage. 2. The saw tooth module 30 is disassembled and assembled by detaching from the slot 11. The sawing surface is constructed by flexibly combining multiple saw tooth modules 30. The saw tooth module 30 located at the end of the backing material 10 can be equipped with a saw tooth 31 with a smaller tooth pitch to facilitate start-up, while the saw tooth module 30 located in the middle position can be equipped with a saw tooth 31 with a larger tooth pitch to improve the sawing speed. The design of disassembling and assembling multiple saw tooth modules 30 has two advantages: first, it is convenient to replace the partially damaged saw tooth module 30 individually; second, it is possible to customize the sawing surface according to the needs, making it more flexible in use.
[0033] The working principle of this utility model is as follows: The sawtooth strip 20 is deformable, and the first locking block 21 on the side wall of the sawtooth strip 20 is used to fix and limit the sawtooth strip 20 by utilizing the deformation and reset of the sawtooth strip 20 to allow the first locking block 21 to engage in the slot 11. When removing the sawtooth strip 20, a rectangular column adapted to the groove 22 is inserted into the groove 22, and the side wall of the sawtooth strip 20 is pried to deform, causing the first locking block 21 to disengage from the slot 11. Multiple sawtooth modules 30 are provided. The tooth pitch and tooth depth of the bottom saw teeth 31 can be set to different values. Multiple saw tooth modules 30 are used to build a cutting surface. The backing material 10 is inserted into the slot at the top of the saw tooth module 30. The second locking block 32 is inserted into the slot 11 to achieve radial positioning of the saw tooth module 30. A flathead screwdriver can be inserted into the lower groove 33 to pry the saw tooth module 30 to deform it, so that the second locking block 32 is disengaged from the slot 11 to achieve disassembly and assembly of the saw tooth module 30. The cutting surface is constructed by the flexible combination of multiple saw tooth modules 30.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A bimetallic band saw blade, characterized in that, include: The backing material (10) has several slots (11) on its sidewall. A replacement structure is provided at the bottom of the backing material (10) for cutting materials. The replacement structure is a saw blade (20) or a saw blade module (30) that can be detachably installed at the bottom of the backing material (10). The bottom of the saw blade (20) and the saw blade module (30) both have a cutting surface. The saw blade (20) and the saw blade module (30) are engaged with the slot (11). The saw blade (20) forms a cutting surface at the bottom of the backing material (10) that is the same length as the backing material (10). Multiple saw blade modules (30) form a cutting surface at the bottom of the backing material (10) that is the same length as the backing material (10).
2. The bimetallic band saw blade according to claim 1, characterized in that: The backing material (10) is a strip of spring steel, and several groups of slots (11) are opened on both sides of the backing material (10).
3. The bimetallic band saw blade according to claim 1, characterized in that: The slot (11) is a trapezoidal slot, and the two slots (11) in the same group are symmetrically distributed.
4. The bimetallic band saw blade according to claim 1, characterized in that: The replacement structure also includes a first locking block (21), and a plurality of first locking blocks (21) are fixedly provided on the side wall of the serrated band (20), and the first locking blocks (21) are engaged with the slot (11).
5. The bimetallic band saw blade according to claim 4, characterized in that: The first locking block (21) is a trapezoidal block. The first locking block (21) is fixedly connected to the sawtooth band (20). The first locking block (21) is in clearance fit with the slot (11).
6. The bimetallic band saw blade according to claim 1, characterized in that: The replacement structure also includes a groove (22), the saw blade (20) forms a U-shaped groove, and a groove (22) is opened on both sides of the inner wall of the saw blade (20). The groove (22) is distributed radially along the saw blade (20) and penetrates the saw blade (20). Several saw blade bodies (23) are fixedly provided at the bottom of the saw blade (20), and the saw blade (20) forms a cutting surface through multiple saw blade bodies (23).
7. The bimetallic band saw blade according to claim 1, characterized in that: The replacement structure also includes a second sawtooth (31), a second locking block (32), and a drop groove (33). Several second sawtooths (31) are fixedly installed at the bottom of the sawtooth module (30). The top of the sawtooth module (30) is provided with a slot for adapting to the backing material (10). Several second locking blocks (32) are fixedly installed on the inner side wall of the slot. The second locking blocks (32) are engaged with the slot (11). Several drop grooves (33) are also opened at the top of the sawtooth module (30).
8. The bimetallic band saw blade according to claim 7, characterized in that: The sawtooth module (30) forms a groove with a concave cross section. The inner sidewall of the sawtooth module (30) is provided with a number of second locking blocks (32) distributed in groups. The second locking blocks (32) are adapted to the slot (11). A drop groove (33) is provided between two second locking blocks (32) in the same group. The drop groove (33) is a rectangular groove.