A multi-component out-of-mold assembly device for a compressor vibration damping coil assembly

Abstract

This utility model discloses a multi-component out-of-mold assembly device for compressor vibration damping coil assemblies, belonging to the field of compressor manufacturing technology. It includes a workbench, with a mold base fixedly connected to the top of the workbench. A template assembly is fixedly connected to the top of the mold base, and a slide rail is provided on the top of the template assembly. A lower assembly module is slidably connected between two slide rails, and an upper assembly module is provided on the top of the lower assembly module. A shifting cylinder is fixedly installed on the rear side of the template assembly via a fixing block. The output end of the shifting cylinder is installed inside the mold base. A support frame is fixedly connected to the rear side of the workbench, and a press is fixedly connected inside the support frame. Through multi-component out-of-mold assembly design, automated control, enhanced safety, and structural optimization, the assembly efficiency and accuracy of the compressor vibration damping coil assembly are significantly improved, while ensuring operator safety, demonstrating significant industrial application value.

Description

Technical Field

[0001] This utility model belongs to the field of compressor manufacturing technology, specifically relating to a multi-component out-of-mold assembly device for compressor vibration damping coil assembly. Background Technology

[0002] A compressor vibration damping coil assembly is a device used to reduce vibration and noise generated during compressor operation. During the manufacturing process, molds are used to assemble the various components of the compressor vibration damping coil assembly.

[0003] During the assembly of compressor vibration damping coil assemblies, due to their irregular shape and complex structure, the current production method generally adopts manual assembly in a stamping die for single components. This traditional assembly mode has several shortcomings: First, when assembling in the stamping die, operators need to put their hands or other parts of their bodies into the tooling area of ​​the equipment to complete the loading and unloading operations, which makes it impossible to effectively guarantee work safety. Once the stamping press malfunctions, it is easy to cause personnel injury. Second, the method of assembling single components one by one is inefficient, which not only increases labor costs, but also prolongs the overall assembly time due to multiple loading and unloading operations. In addition, the assembly of a single component usually involves multiple processes, which can easily lead to an increased product defect rate due to accumulated errors, thereby further increasing the actual manufacturing cost. Utility Model Content

[0004] The purpose of this invention is to provide a multi-component out-of-mold assembly device for compressor vibration damping coil assembly, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-component external assembly device for a compressor vibration damping coil assembly, comprising a worktable, a mold base fixedly connected to the top of the worktable, a template assembly fixedly connected to the top of the mold base, a slide rail provided on the top of the template assembly, a lower assembly module slidably connected between two slide rails, an upper assembly module provided on the top of the lower assembly module, a shifting cylinder fixedly installed on the rear side of the template assembly via a fixing block, the output end of the shifting cylinder installed inside the mold base, a support frame fixedly connected to the rear side of the worktable, a press fixedly connected inside the support frame, a size adjustment module provided on the outer side of the lower assembly module, the size adjustment module being located near the worktable, the lower assembly module having multiple slots for placing the various components of the product to be assembled, and a limiting device ensuring precise positioning of each component, the shifting cylinder driving the lower assembly module to move along the slide rail of the template assembly.

[0006] In a preferred embodiment, the press is located above the upper assembly module, and the upper assembly module is linked with the press to achieve up-and-down movement.

[0007] In a preferred embodiment, a safety light curtain is fixedly connected to the top of the workbench, and the safety light curtain is located on the side away from the upper assembly module.

[0008] In a preferred embodiment, the shifting cylinder adopts a dual-stroke control mode, corresponding to the push-out and retraction actions of the lower assembly module, respectively.

[0009] In a preferred embodiment, the safety light curtain is equipped with a high-sensitivity sensor that triggers a protection mechanism to cut off the power supply to the press and lock the device in operation when an abnormality is detected.

[0010] In a preferred embodiment, a processing assembly is provided between the lower assembly module and the upper assembly module. The processing assembly consists of part one, welding ring one, part two, welding ring two, and part three.

[0011] In a preferred embodiment, the mold base is internally fixedly connected with a first reinforcing rib and a second reinforcing rib, which are integrally formed.

[0012] In a preferred embodiment, the workbench has a material feeding trough inside, and a partition is fixedly connected inside the material feeding trough. The partition divides the inside of the material feeding trough into five different areas, and the five different areas respectively place the assembly materials of part one, welding ring one, part two, welding ring two and part three.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention significantly improves the assembly efficiency and precision of compressor vibration damping coil components through multi-component out-of-mold assembly design, automated control, enhanced safety, and structural optimization, while ensuring the safety of operators, and has significant industrial application value. Attached Figure Description

[0015] Figure 1 This is a front view of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the lower assembly module and the upper assembly module in this utility model;

[0017] Figure 3 This is a schematic diagram of the displacement cylinder in this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of part one in this utility model;

[0019] Figure 5 This is a schematic diagram of the internal structure of the mold base in this utility model.

[0020] In the diagram: 1. Workbench; 2. Mold base; 3. Template assembly; 4. Lower assembly module; 5. Upper assembly module; 6. Size adjustment module; 7. Support frame; 8. Press; 9. Safety light curtain; 10. Shift cylinder; 11. Part 1; 12. Welding ring 1; 13. Part 2; 14. Welding ring 2; 15. Part 3; 16. Second reinforcing rib; 17. Second reinforcing rib; 18. Feed trough; 19. Partition. Detailed Implementation

[0021] The present invention will be further described below with reference to the embodiments.

[0022] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0023] Please see Figure 1-5 This utility model provides a multi-component off-mold assembly device for a compressor vibration damping coil assembly. Its structural design and operating principle are explained in the attached diagram. Figure 1 To be continued Figure 5 The device includes a workbench 1, a mold base 2, a template assembly 3, a lower assembly module 4, an upper assembly module 5, a size adjustment module 6, a support frame 7, a press 8, a safety light curtain 9, a shifting cylinder 10, and related components such as part one 11, welding ring one 12, part two 13, welding ring two 14, and part three 15. These components work together to form a highly efficient multi-part out-of-mold assembly system to solve the problems of insufficient safety, low efficiency, and increased product defect rate due to cumulative errors in the existing technology.

[0024] Combined with appendix Figure 1 As shown in the overall structural diagram, the workbench 1 serves as the basic platform of the entire device. The top of the workbench 1 is fixedly connected to the mold base 2, and the rear is equipped with a support frame 7. The workbench 1 has a material feeding trough 18 inside, and a partition 19 is installed inside the material feeding trough 18 to divide the material feeding trough 18 into five independent areas, which are used to store the assembly materials of part one 11, welding ring one 12, part two 13, welding ring two 14 and part three 15, respectively. This classified storage design makes it easy for operators to quickly retrieve the required materials and avoids affecting assembly efficiency due to material confusion. In the actual production process, operators can take out the corresponding assembly materials from different areas according to the assembly requirements and place them in the slots of the lower assembly module 4 for subsequent operations.

[0025] The mold base 2 is fixed to the top of the workbench 1. It contains a first reinforcing rib 16 and a second reinforcing rib 17, both manufactured using an integral molding process, significantly enhancing the overall strength and stability of the mold base 2. Combined with the attached... Figure 5 As can be seen from the internal structure diagram of the mold base 2, the first reinforcing rib 16 and the second reinforcing rib 17 are distributed in a cross pattern to form a stable support frame, ensuring that the mold base 2 will not deform or be damaged due to excessive force during long-term use. This design not only extends the service life of the equipment, but also provides a reliable mechanical foundation for the subsequent assembly process.

[0026] Template component 3 is fixed to the top of mold base 2, and a slide rail is provided on its top. The lower assembly module 4 is slidably connected between the slide rails, and combined with the attached... Figure 2 As shown in the structural diagram of the lower assembly module 4 and the upper assembly module 5, the lower assembly module 4 contains multiple slots for placing the various parts of the product to be assembled. Each slot is equipped with a limiting device, which uses a mechanical structure to accurately position each part, thereby avoiding the cumulative error caused by manual operation or assembling individual parts one by one. The size adjustment module 6 is located on the outside of the lower assembly module 4, close to the worktable 1. By adjusting the assembly parameters of the lower assembly module 4, it can adapt to the assembly requirements of different specifications of products. For example, when assembling different models of compressor damping coil assemblies, the slot spacing of the lower assembly module 4 can be changed by adjusting the size adjustment module 6, thereby meeting diverse production needs.

[0027] The shifting cylinder 10 is mounted on the rear side of the template assembly 3 via a fixing block, and its output end is connected to the inside of the mold base 2, driving the lower assembly module 4 to move along the slide rail, combined with the attached... Figure 3 As can be seen from the structural diagram of the shift cylinder 10, the shift cylinder 10 adopts a dual-stroke control mode, which corresponds to the pushing action and the retraction action of the lower assembly module 4 respectively. When the shift cylinder 10 is started, its output end pushes the lower assembly module 4 forward along the slide rail to the assembly position; after the assembly is completed, the shift cylinder 10 is started again, driving the lower assembly module 4 to move backward along the slide rail to the initial position. This automated control mode reduces manual intervention and improves the level of automation in production.

[0028] The upper assembly module 5 is positioned above the lower assembly module 4 and is linked to the press 8 to achieve vertical movement to complete the assembly operation. Figure 1As shown in the overall structural diagram, the press 8 is fixed inside the support frame 7, located above the upper assembly module 5. Its up-and-down movement drives the upper assembly module 5 to complete the assembly operation. During assembly, a processing component is installed between the lower assembly module 4 and the upper assembly module 5. This component consists of part 11, welding ring 12, part 2 13, welding ring 2 14, and part 3 15. These parts are precisely positioned using the slots and limiting devices in the lower assembly module 4, and then pressure is applied by the upper assembly module 5 to complete the assembly. For example, when assembling the compressor damping coil assembly, part 11 and welding ring 12 are initially positioned in the slots of the lower assembly module 4. Subsequently, the upper assembly module 5 moves downward, applying appropriate pressure to firmly connect welding ring 12 and part 11. This process achieves high-precision assembly through mechanical structure, significantly improving assembly quality.

[0029] Safety light curtain 9 is fixed to the top of workbench 1, away from the side of upper assembly module 5, and is equipped with a high-sensitivity sensor, combined with... Figure 1 As shown in the overall structural diagram, the safety light curtain 9 monitors the operating status of the device in real time. When an abnormality is detected, the protection mechanism is triggered to cut off the power supply to the press 8 and lock the device in operation. For example, if the operator's hand accidentally enters the tooling area, the safety light curtain 9 will immediately detect the abnormal signal and cut off the power supply to the press 8 through the control system, while locking the device in operation to prevent accidents. This design effectively protects the safety of the operator and solves the safety hazards that exist in the traditional assembly mode.

[0030] The operating principle of this utility model is as follows: S1 The assembly materials of part 11, welding ring 12, part 2 13, welding ring 2 14 and part 3 15 are classified and stored in the material feeding groove 18 inside the workbench 1, and different areas are separated by partition 19. S2 The parts to be assembled are placed in the slots of the lower assembly module 4 in sequence, and the positioning of each part is ensured by the limiting device. S3 The shifting cylinder 10 is started to drive the lower assembly module 4 to move along the slide rail of the template assembly 3 to the assembly position. S4 The press 8 is started to drive the upper assembly module 5 to move downward to complete the assembly operation. S5 During the assembly process, the safety light curtain 9 monitors the operating status of the device in real time. Once an abnormality is detected, the protection mechanism is immediately triggered to cut off the power of the press 8 and lock the device operation.

[0031] In practical applications, the multi-component off-mold assembly device of this utility model is suitable for mass production scenarios of compressor vibration damping coil components. For example, in a compressor manufacturing plant, the operator places each component into the slot of the lower assembly module 4 according to the above steps. After starting the equipment, the shift cylinder 10 automatically drives the lower assembly module 4 to move to the assembly position, and the press 8 drives the upper assembly module 5 to complete the assembly operation. The whole process does not require frequent manual loading and unloading, which significantly reduces the assembly time. At the same time, high-precision assembly is achieved through the limit device and the size adjustment module 6, which reduces the product defect rate. In addition, the design of the safety light curtain 9 effectively prevents accidents and ensures the safety of the operator.

[0032] In summary, this utility model, through optimized structural design and the introduction of automated control mechanisms, enables the simultaneous assembly of multiple components, significantly improving production efficiency and assembly accuracy while ensuring the safety of operators, and thus possesses significant industrial application value.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-component out-of-mold assembly device for a compressor vibration damping coil assembly, comprising a workbench (1), characterized in that: A mold base (2) is fixedly connected to the top of the workbench (1), and a template assembly (3) is fixedly connected to the top of the mold base (2). A slide rail is provided on the top of the template assembly (3), and a lower assembly module (4) is slidably connected between the two slide rails. An upper assembly module (5) is provided on the top of the lower assembly module (4). A shifting cylinder (10) is fixedly installed on the rear side of the template assembly (3) by a fixing block. The output end of the shifting cylinder (10) is installed inside the mold base (2). A support frame (7) is fixedly connected to the rear side of the workbench (1), and a press (8) is fixedly connected inside the support frame (7). A size adjustment module (6) is provided on the outer side of the lower assembly module (4). The size adjustment module (6) is located on the side close to the workbench (1). The lower assembly module (4) is provided with multiple slots for placing the various parts of the product to be assembled and ensuring that each part is accurately positioned by a limiting device. The shifting cylinder (10) drives the lower assembly module (4) to move along the slide rail of the template assembly (3).

2. The compressor vibration damping coil assembly multi-component out-of-mold assembly device according to claim 1, characterized in that: The press (8) is located above the upper assembly module (5), and the upper assembly module (5) is linked with the press (8) to achieve up and down movement.

3. The compressor vibration damping coil assembly multi-component out-of-mold assembly device according to claim 1, characterized in that: A safety light curtain (9) is fixedly connected to the top of the workbench (1), and the safety light curtain (9) is located away from the upper assembly module (5).

4. The multi-component out-of-mold assembly device for a compressor vibration damping coil assembly according to claim 1, characterized in that: The shift cylinder (10) adopts a dual-stroke control mode, which corresponds to the push-out action and the retraction action of the lower assembly module (4) respectively.

5. The compressor vibration damping coil assembly multi-component out-of-mold assembly device according to claim 3, characterized in that: The safety light curtain (9) is equipped with a high-sensitivity sensor. When an abnormality is detected, a protection mechanism is triggered to cut off the power supply to the press (8) and lock the device in operation.

6. The multi-component out-of-mold assembly device for a compressor vibration damping coil assembly according to claim 1, characterized in that: A processing assembly is provided between the lower assembly module (4) and the upper assembly module (5). The processing assembly consists of part one (11), welding ring one (12), part two (13), welding ring two (14) and part three (15).

7. The compressor vibration damping coil assembly multi-component out-of-mold assembly device according to claim 1, characterized in that: The mold base (2) is internally fixedly connected with a first reinforcing rib (16) and a second reinforcing rib (17), which are integrally formed.

8. The compressor vibration damping coil assembly multi-component out-of-mold assembly device according to claim 1, characterized in that: The workbench (1) has a material feeding trough (18) inside. A partition (19) is fixedly connected inside the material feeding trough (18). The partition (19) divides the inside of the material feeding trough (18) into five different areas. The five different areas respectively place the assembly materials of part one (11), welding ring one (12), part two (13), welding ring two (14) and part three (15).

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