Aluminum profile surface brightening equipment

Abstract

The utility model relates to aluminium alloy surface brightening equipment technical field discloses an aluminium alloy surface brightening equipment, including work table, the top fixed connection of work table has the support frame, the top of work table and located inside the inside of support frame is provided with aluminium alloy plate, the top of work table is provided with brightening assembly, the brightening assembly includes first motor and second motor, the top right side of work table sets up the mounting groove, through setting up the brightening assembly, the staff first starts second motor and drives the polishing wheel high -speed rotation, after its operation stable, the staff starts first motor and drives the screw rod rotation, and the screw rod drives the bearing plate to move laterally through the moving block, makes the polishing wheel reciprocating straight line movement along the surface of aluminium alloy plate to realize the comprehensive coverage of polishing track, like this can effectively avoid partial leak polishing or polishing uneven problem, guarantees the roughness, the gloss of whole section surface and keeps consistent.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum profile surface brightening equipment, and in particular to an aluminum profile surface brightening equipment. Background Technology

[0002] In modern industrial production, aluminum profiles are widely used in building decoration, transportation, and electronics due to their lightweight, high strength, and corrosion resistance. As market demands for the surface quality of aluminum profiles continue to rise, surface brightening treatment has become a key process, aiming to improve the surface smoothness, flatness, and aesthetics of aluminum profiles, while also enhancing their corrosion resistance and the adhesion of subsequent coatings.

[0003] Existing aluminum profile surface brightening equipment may fail to achieve full coverage of the polishing trajectory and may have problems such as local missed polishing or uneven polishing. In actual use, the surface roughness of some unpolished or insufficiently polished areas may be significantly higher than that of other areas, resulting in uneven brightness and gloss on the aluminum profile surface, which directly affects the aesthetics of the product. To address this, we propose an aluminum profile surface brightening equipment. Utility Model Content

[0004] The purpose of this utility model is to provide an aluminum profile surface brightening device to solve the problems mentioned in the background art, such as the inability to achieve full coverage of the polishing trajectory and the existence of local missed polishing or uneven polishing. In actual use, the surface roughness of some unpolished or insufficiently polished areas may be significantly higher than that of other areas, resulting in uneven brightness and gloss on the aluminum profile surface, which directly affects the aesthetics of the product.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum profile surface brightening device, including a workbench, a support frame fixedly connected to the top of the workbench, an aluminum profile plate disposed on the top of the workbench and inside the support frame, a brightening component disposed on the top of the workbench, the brightening component including a first motor and a second motor, an installation groove opened on the top right side of the workbench, the first motor being connected to a moving block and a load-bearing plate via a lead screw, a sliding rod being fixedly installed inside the installation groove, and a polishing wheel being connected to the second motor via a drive shaft.

[0006] As a preferred embodiment, the first motor is fixedly installed on the top front side of the workbench, one end of the lead screw is fixedly connected to the output end of the first motor, the other end of the lead screw is rotatably connected to the outer wall of the back of the workbench, and one end of the moving block is threadedly connected to the outer wall of the lead screw.

[0007] As a preferred embodiment, the other end of the movable block is slidably connected to the outer wall of the slide rod, the load-bearing plate is fixedly connected to the left side surface of the movable block, the second motor is fixedly installed on the top of the load-bearing plate, the right end of the drive shaft is fixedly connected to the output end of the second motor, and the polishing wheel is fixedly connected to the left end of the drive shaft.

[0008] As a preferred embodiment, the support frame is provided with a scraping component inside, the scraping component includes a fixing block, a sliding block and a plug rod, the top of the support frame is provided with a hollow groove, and the inner wall of the hollow groove is provided with a slide rail.

[0009] As a preferred embodiment, the fixing block is fixedly installed on the top of the support frame and located on the right side of the hollow groove, the slide block is slidably connected to the inside of the slide rail, and an L-shaped tube is slidably connected to the inner wall of the slide block.

[0010] As a preferred embodiment, a scraper is fixedly connected to the lower end of the L-shaped tube, the insertion rod is inserted into the inner wall of the L-shaped tube and the inner wall of the fixing block, and a dust collection frame is fixedly connected to the left side of the back of the workbench.

[0011] The technical effects and advantages of this utility model are as follows:

[0012] 1. Using the set lighting components, the staff first starts the second motor to drive the polishing wheel to rotate at high speed. After it stabilizes, the staff then starts the first motor to drive the lead screw to rotate. The lead screw drives the load-bearing plate to move laterally through the moving block, so that the polishing wheel moves back and forth in a straight line along the surface of the aluminum profile, thereby achieving full coverage of the polishing trajectory. This can effectively avoid the problem of local missed polishing or uneven polishing, and ensure that the roughness and gloss of the entire profile surface are consistent.

[0013] 2. With the scraping component in place, after the polishing process is completed, the worker pulls out the insert rod, and the L-shaped tube slides down inside the slide block, which will move the scraper plate down with it, so that its bottom is in contact with the aluminum profile plate. After the scraper plate is in contact with the surface of the aluminum profile plate, the worker can manually push the L-shaped tube to slide along the slide rail. This can directionally scrape away the fine aluminum chips and abrasive particles remaining after polishing. Compared with the traditional blowing or vacuuming method, this physical contact scraping can more thoroughly remove stubborn attached impurities. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the overall partial structure of this utility model;

[0016] Figure 3 This is one of the schematic diagrams of the lighting component of this utility model;

[0017] Figure 4 This is the second schematic diagram of the lighting component structure of this utility model;

[0018] Figure 5 This is a partial structural diagram of the scraping component of this utility model.

[0019] In the diagram: 1. Workbench; 2. Support frame; 3. Aluminum profile plate; 4. Lighting component; 401. Mounting slot; 402. First motor; 403. Lead screw; 404. Moving block; 405. Load-bearing plate; 406. Slide rod; 407. Second motor; 408. Drive shaft; 409. Polishing wheel; 5. Scraping component; 501. Hollowed-out groove; 502. Slide rail; 503. Fixing block; 504. Dust collection frame; 505. L-shaped tube; 506. Scraper plate; 507. Slide seat; 508. Insert rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see the appendix Figure 1 - Appendix Figure 4 A surface brightening device for aluminum profiles includes a workbench 1, a support frame 2 fixedly connected to the top of the workbench 1, an aluminum profile plate 3 disposed on the top of the workbench 1 and inside the support frame 2, a brightening component 4 disposed on the top of the workbench 1, the brightening component 4 including a first motor 402 and a second motor 407, an installation groove 401 opened on the right side of the top of the workbench 1, the first motor 402 is connected to a moving block 404 and a load-bearing plate 405 through a lead screw 403, a sliding rod 406 is fixedly installed inside the installation groove 401, and a polishing wheel 409 is connected to the second motor 407 through a drive shaft 408.

[0022] The workbench 1 serves as the support platform for the equipment, bearing all core components and ensuring the overall stability of the equipment. Its flat top provides a horizontal processing surface for the aluminum profile plate 3.

[0023] The first motor 402 is fixedly installed on the top front side of the workbench 1. One end of the lead screw 403 is fixedly connected to the output end of the first motor 402, and the other end of the lead screw 403 is rotatably connected to the outer wall of the back of the workbench 1. One end of the moving block 404 is threadedly connected to the outer wall of the lead screw 403, and the other end of the moving block 404 is slidably connected to the outer wall of the slide rod 406. The load-bearing plate 405 is fixedly connected to the left side surface of the moving block 404. The second motor 407 is fixedly installed on the top of the load-bearing plate 405. The right end of the drive shaft 408 is fixedly connected to the output end of the second motor 407. The polishing wheel 409 is fixedly connected to the left end of the drive shaft 408.

[0024] The slide bar 406 is fixedly installed inside the mounting groove 401. The lower end of the moving block 404 is slidably connected to the outer wall of the slide bar 406. Through structural optimization, the outer wall of the moving block 404 remains in a non-contact state with the inner wall of the mounting groove 401 during the sliding process along the slide bar 406, avoiding friction interference and ensuring the smoothness and stability of lateral movement.

[0025] Specifically, when the equipment is running, the staff first starts the second motor 407 to drive the polishing wheel 409 to rotate. After the speed stabilizes, the first motor 402 is started. The first motor 402 drives the lead screw 403 to rotate. The moving block 404 causes the load-bearing plate 405 to move laterally, which in turn drives the polishing wheel 409 to reciprocate along the surface of the aluminum profile plate 3, achieving full coverage of the polishing trajectory, avoiding local missed polishing and uneven polishing, and ensuring that the surface roughness and gloss of the profile are consistent.

[0026] Please see the appendix Figure 1 Appendix Figure 2 and appendix Figure 5 The support frame 2 is equipped with a scraping component 5 inside. The scraping component 5 includes a fixing block 503, a slide block 507 and a plug rod 508. The top of the support frame 2 is provided with a hollow groove 501, and a slide rail 502 is provided on the inner wall of the hollow groove 501.

[0027] The fixing block 503 is fixed on the support frame 2 as a reference point. It is used to position the insertion rod 508 and restrict the position of the L-shaped tube 505 through the insertion rod 508, indirectly fixing the scraper plate 506 so that the scraper plate 506 is fixed below the support frame 2 and will not affect the rotation of the polishing wheel 409.

[0028] The fixing block 503 is fixedly installed on the top of the support frame 2 and located on the right side of the hollow groove 501. The slide block 507 is slidably connected to the inside of the slide rail 502. An L-shaped tube 505 is slidably connected to the inner wall of the slide block 507. A scraper 506 is fixedly connected to the lower end of the L-shaped tube 505. The insertion rod 508 is inserted into the inner wall of the L-shaped tube 505 and the inner wall of the fixing block 503. A dust collection frame 504 is fixedly connected to the left side of the back of the workbench 1.

[0029] Positioning holes are provided on the outer walls of both the fixing block 503 and the L-shaped tube 505. The two sets of holes are precision machined to ensure that the insertion rod 508 can be assembled through, thereby forming a stable and reliable rigid locking structure.

[0030] Specifically, after the polishing process is completed, the staff pulls out the insert rod 508 through the scraping component 5. The L-shaped tube 505 slides down in the slide block 507, which drives the scraper plate 506 to move down to the aluminum profile plate 3. Then, the L-shaped tube 505 is manually pushed to slide along the slide rail 502. The scraper plate 506 can then directionally scrape away the aluminum chips and abrasive particles remaining from the polishing. Compared with traditional blowing or vacuuming methods, physical contact scraping can more effectively remove stubborn impurities.

[0031] Working principle of this utility model: This utility model is a surface brightening device for aluminum profiles. First, the operator places the aluminum profile plate 3 to be brightened on the top of the workbench 1, ensuring that it is inside the support frame 2. Then, the operator confirms that the insertion rod 508 has passed through the positioning insertion hole of the fixing block 503 and the L-shaped tube 505, and locks the scraper plate 506 in the initial position below the support frame 2 to avoid interference with the polishing wheel 409. Then, the operator first turns on the second motor 407, which drives the polishing wheel 409 to rotate at high speed through the drive shaft 408 until a stable speed is reached. After the polishing wheel 409 has stabilized, the operator then turns on the first motor 402, which drives the lead screw 403 to rotate. Through the threaded transmission, the moving block 404 slides laterally along the slide rod 406. The moving block 404 drives the load-bearing plate 405 and the polishing wheel 409 to rotate. The polishing wheel 409 reciprocates in a linear motion, while the polishing wheel 409 rotates continuously, ensuring that the trajectory of the polishing wheel 409 covers the entire surface of the aluminum profile, preventing any missed areas. After the polishing process is complete, the operator shuts off the first motor 402 and the second motor 407. Once the polishing wheel 409 has completely stopped rotating, the operator pulls out the insertion rod 508, releasing the locking state of the L-shaped tube 505. Under gravity, the L-shaped tube 505 slides down the inner wall of the slide block 507, causing the scraper plate 506 to move down to the surface of the aluminum profile plate 3. Then, the operator manually pushes the L-shaped tube 505, and through the sliding cooperation between the slide block 507 and the slide rail 502, the scraper plate 506 moves laterally along the surface of the aluminum profile. The scraper plate 506 then directionally scrapes away the residual aluminum chips, abrasive particles, and other impurities from the polishing process into the dust collection frame 504 on the back of the workbench 1.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A surface brightening device for aluminum profiles, comprising a workbench (1), wherein a support frame (2) is fixedly connected to the top of the workbench (1), and an aluminum profile plate (3) is disposed on the top of the workbench (1) and inside the support frame (2), characterized in that: A lighting component (4) is provided on the top of the workbench (1). The lighting component (4) includes a first motor (402) and a second motor (407). An installation slot (401) is opened on the right side of the top of the workbench (1). The first motor (402) is connected to a moving block (404) and a load-bearing plate (405) through a lead screw (403). A slide rod (406) is fixedly installed inside the installation slot (401). The second motor (407) is connected to a polishing wheel (409) through a drive shaft (408).

2. The aluminum profile surface brightening equipment according to claim 1, characterized in that: The first motor (402) is fixedly installed on the top front side of the workbench (1). One end of the lead screw (403) is fixedly connected to the output end of the first motor (402). The other end of the lead screw (403) is rotatably connected to the back outer wall of the workbench (1). One end of the moving block (404) is threadedly connected to the outer wall of the lead screw (403).

3. The aluminum profile surface brightening equipment according to claim 2, characterized in that: The other end of the moving block (404) is slidably connected to the outer wall of the slide rod (406), the load-bearing plate (405) is fixedly connected to the left side surface of the moving block (404), the second motor (407) is fixedly installed on the top of the load-bearing plate (405), the right end of the drive shaft (408) is fixedly connected to the output end of the second motor (407), and the polishing wheel (409) is fixedly connected to the left end of the drive shaft (408).

4. The aluminum profile surface brightening equipment according to claim 3, characterized in that: The support frame (2) is provided with a scraping component (5), which includes a fixing block (503), a slide (507) and a plug (508). The top of the support frame (2) is provided with a hollow groove (501), and a slide rail (502) is provided on the inner wall of the hollow groove (501).

5. The aluminum profile surface brightening equipment according to claim 4, characterized in that: The fixing block (503) is fixedly installed on the top of the support frame (2) and located on the right side of the hollow groove (501). The slide block (507) is slidably connected to the inside of the slide rail (502). An L-shaped tube (505) is slidably connected to the inner wall of the slide block (507).

6. The aluminum profile surface brightening equipment according to claim 5, characterized in that: The lower end of the L-shaped tube (505) is fixedly connected to a scraper (506), the insertion rod (508) is inserted into the inner wall of the L-shaped tube (505) and the inner wall of the fixing block (503), and the back left side of the workbench (1) is fixedly connected to a dust collection frame (504).

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