An automatic marking device for defects of plastic products

Abstract

The utility model belongs to the technical field of plastic product production and processing, especially relates to a kind of plastic product flaw automatic marking device, including moving mechanism, elevating system, detection mechanism and marking mechanism. Moving mechanism includes moving cylinder, moving connecting plate, moving slider, moving slide rail and moving slide. Elevating system includes lifting frame, elevating cylinder and elevating connecting plate. Detection mechanism includes detection fixed plate and CCD and controller. Marking mechanism includes marking fixed base, marking fixed plate and marking pen. The plastic product flaw automatic marking device provided in the application, marking mechanism and detection mechanism are independently set, when replacing marking pen, only need to disassemble marking fixed plate, marking pen can be easily replaced, without disassembling CCD, improve the convenience of replacing marking pen, reduce the operation difficulty and time cost, avoid the damage possibly caused by frequent disassembly of CCD, ensure the detection accuracy and service life of CCD, improve the accuracy and stability of device detection result.

Description

Technical Field

[0001] This utility model belongs to the field of plastic product manufacturing and processing technology, and in particular relates to an automatic marking device for defects in plastic products. Background Technology

[0002] In the production of plastic products, to ensure product quality, it is necessary to detect and mark defects on the surface of the plastic products. Currently, there are some defect marking devices for plastic products on the market, some of which use a design that integrates the marker pen and CCD. This design has the following drawbacks in actual use: when the marker pen needs to be replaced after a period of use, the ink is exhausted or the pen tip is worn, and the marker pen and CCD are integrated, the user has to disassemble the entire component containing the CCD. As a precision image detection component, the disassembly and reinstallation process of the CCD is not only cumbersome and prone to damaging the CCD, but also requires a high level of technical skill from the operator, increasing the difficulty of operation and time costs. Utility Model Content

[0003] The purpose of this invention is to provide an automatic marking device for defects in plastic products, which aims to solve the technical problems in the prior art where the disassembly and reinstallation process is not only cumbersome and prone to damaging the CCD, but also requires high technical skills from operators, increasing the difficulty of operation and time costs.

[0004] To achieve the above objectives, the present invention provides an automatic marking device for defects in plastic products, comprising a moving mechanism, a lifting mechanism, a detection mechanism, and a marking mechanism, wherein the lifting mechanism is connected to the moving mechanism, the detection mechanism is connected to the lifting mechanism, and the marking mechanism is connected to the detection mechanism;

[0005] The moving mechanism includes a moving cylinder, a moving connecting plate, a moving slider, a moving slide rail, and a moving slide base. The moving connecting plate is connected to the moving cylinder and the moving slider respectively. The moving slider is slidably connected to the moving slide rail and connected to the moving slide base. The moving slide rail is connected to the moving cylinder.

[0006] The lifting mechanism includes a lifting frame, a lifting cylinder, and a lifting connecting plate. The lifting frame is connected to the movable slide, and the lifting cylinder is connected to the lifting frame and the lifting connecting plate respectively.

[0007] The detection mechanism includes a detection fixing plate, a CCD, and a controller. The detection fixing plate is connected to the lifting connecting plate, the CCD is connected to the detection fixing plate, and the controller is fixedly connected to the side of the detection fixing plate and electrically connected to the CCD and the lifting cylinder, respectively.

[0008] The marking mechanism includes a marking base, a marking plate, and a marking pen. The marking base is connected to the lifting connecting plate and the detection fixing plate, respectively. The marking plate is connected to the marking base, and the marking pen is connected to the marking plate.

[0009] As an optional embodiment of this utility model, the movable cylinder includes a movable cylinder body and a movable piston rod. One end of the movable piston rod is movably connected to the movable cylinder body, and the other end is fixedly connected to the movable connecting plate. The movable slide rail is fixedly connected to the movable cylinder body.

[0010] As an optional solution of this utility model, the lifting frame is arranged in an L-shape and is fixedly connected to the movable slide and the lifting cylinder respectively.

[0011] As an optional solution of this utility model, the lifting cylinder includes a lifting cylinder body and a lifting piston rod, one end of the lifting piston rod is movably connected to the lifting cylinder body, and the other end is fixedly connected to the lifting connecting plate.

[0012] As an optional solution of this utility model, the lifting connecting plate is L-shaped and is fixedly connected to the lifting piston rod and the detection fixing plate respectively.

[0013] As an optional solution of this utility model, a detection limiting plate is fixedly connected to the bottom side of the detection fixing plate, and a detection limiting hole is provided in the middle of the detection limiting plate, and the bottom end of the CCD passes through the detection limiting hole.

[0014] As an optional solution of this utility model, the marking fixing plate is arranged parallel to and spaced apart from the detection fixing plate, the marking fixing plate has a marking fixing groove in the middle, the marking pen is installed in the marking fixing groove and fixedly connected to the marking fixing plate.

[0015] As an optional solution of this utility model, a marking limiting plate is fixedly connected to the bottom side of the marking fixing plate, and a marking limiting hole is provided in the middle of the marking limiting plate, and the bottom end of the marking pen passes through the marking limiting hole.

[0016] The above-mentioned technical solutions in the automatic marking device for defects in plastic products provided in this embodiment of the utility model have at least one of the following technical effects:

[0017] The automatic marking device for plastic product defects provided in this application has an independent marking mechanism and a detection mechanism. When the marking pen needs to be replaced, the marking pen can be easily replaced simply by removing the marking fixing plate, without disassembling the CCD. This improves the convenience of replacing the marking pen, reduces the difficulty of operation and time cost, avoids damage that may be caused by frequent disassembly of the CCD, ensures the detection accuracy and service life of the CCD, and improves the accuracy and stability of the device's detection results. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A perspective view of the automatic marking device for defects in plastic products provided in an embodiment of this utility model.

[0020] Figure 2 A perspective view of the automatic marking device for defects in plastic products provided in an embodiment of this utility model.

[0021] Figure 3 An exploded view of the automatic marking device for defects in plastic products provided in this embodiment of the present invention.

[0022] The following are the labeling elements in the figure:

[0023] 1. Moving mechanism; 2. Lifting mechanism; 3. Detection mechanism; 4. Marking mechanism;

[0024] 11. Movable cylinder; 12. Movable connecting plate; 13. Movable slider; 14. Movable slide rail; 15. Movable slide block;

[0025] 21. Lifting frame; 22. Lifting cylinder; 23. Lifting connecting plate;

[0026] 31. Detection fixing plate; 32. CCD; 33. Controller; 34. Detection limit plate;

[0027] 41. Marker fixing base; 42. Marker fixing plate; 43. Marker pen; 44. Marker limiting plate;

[0028] 111. Move the cylinder block; 112. Move the piston rod;

[0029] 221. Lifting cylinder; 222. Lifting piston rod;

[0030] 341. Detection of limiting holes;

[0031] 421. Mark the fixing groove;

[0032] 441. Mark the limiting hole. Detailed Implementation

[0033] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of this utility model, and should not be construed as limiting the utility model.

[0034] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0036] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0037] In one embodiment of this utility model, such as Figures 1-3 As shown, an automatic marking device for defects in plastic products is provided, including a moving mechanism 1, a lifting mechanism 2, a detection mechanism 3, and a marking mechanism 4. The lifting mechanism 2 is connected to the moving mechanism 1, the detection mechanism 3 is connected to the lifting mechanism 2, and the marking mechanism 4 is connected to the detection mechanism 3.

[0038] The moving mechanism 1 includes a moving cylinder 11, a moving connecting plate 12, a moving slider 13, a moving slide rail 14, and a moving slide base 15. The moving connecting plate 12 is fixedly connected to the moving cylinder 11 and the moving slider 13 respectively. The moving slider 13 is slidably connected to the moving slide rail 14 and fixedly connected to the moving slide base 15. The moving slide rail 14 is fixedly connected to the moving cylinder 11. Through the extension and retraction movement of the moving cylinder 11, the moving connecting plate 12 is driven, thereby causing the moving slider 13 to slide on the moving slide rail 14, realizing the horizontal movement of the entire device to meet the inspection and marking needs of plastic products in different positions.

[0039] The lifting mechanism 2 includes a lifting frame 21, a lifting cylinder 22, and a lifting connecting plate 23. The lifting frame 21 is fixedly connected to the movable slide 15, and the lifting cylinder 22 is fixedly connected to both the lifting frame 21 and the lifting connecting plate 23. The extension and retraction of the lifting cylinder 22 can drive the lifting connecting plate 23, thereby realizing the vertical lifting of the detection mechanism 3 and the marking mechanism 4, which facilitates the detection and marking of plastic products of different heights.

[0040] The detection mechanism 3 includes a detection fixing plate 31, a CCD 32, and a controller 33. The detection fixing plate 31 is fixedly connected to the lifting connecting plate 23, the CCD 32 is fixedly connected to the detection fixing plate 31, and the controller 33 is fixedly connected to the side of the detection fixing plate 31 and electrically connected to the CCD 32 and the lifting cylinder 22, respectively. The CCD 32 is used to acquire images of the surface of the plastic product and transmits the acquired image information to the controller 33. The controller 33 analyzes and processes the images according to a preset detection program to determine whether there are defects in the plastic product. When a defect is detected, the controller 33 controls the lifting cylinder 22 to work, causing the marking mechanism 4 to descend to a suitable position for marking.

[0041] The marking mechanism 4 includes a marking base 41, a marking plate 42, and a marking pen 43. The marking base 41 is fixedly connected to the lifting connecting plate 23 and the detection fixing plate 31, respectively. The marking fixing plate 42 is fixedly connected to the marking base 41, and the marking pen 43 is fixedly connected to the marking plate 42. The marking mechanism 4 is independent of the detection mechanism 3, and is connected to the detection mechanism 3 through the marking base 41. When the marking pen 43 needs to be replaced, only the marking fixing plate 42 where the marking pen 43 is located needs to be operated, without disassembling the CCD 32 in the detection mechanism 3, thus improving the convenience of replacing the marking pen 43.

[0042] The automatic marking device for plastic product defects provided in this application has a marking mechanism 4 and a detection mechanism 3 that are set independently. When it is necessary to replace the marking pen 43, the marking pen 43 can be easily replaced simply by removing the marking fixing plate 42 without disassembling the CCD 32. This improves the convenience of replacing the marking pen 43, reduces the difficulty of operation and time cost, avoids the damage that may be caused by frequent disassembly of the CCD 32, ensures the detection accuracy and service life of the CCD 32, and improves the accuracy and stability of the device's detection results.

[0043] In another embodiment of the present invention, the movable cylinder 11 includes a movable cylinder body 111 and a movable piston rod 112. One end of the movable piston rod 112 is movably connected to the movable cylinder body 111, and the other end is fixedly connected to the movable connecting plate 12. The movable slide rail 14 is fixedly connected to the movable cylinder body 111.

[0044] In another embodiment of this utility model, the lifting frame 21 is L-shaped and is fixedly connected to the movable slide 15 and the lifting cylinder 22 respectively. The L-shaped lifting frame 21 can provide stable support and ensure the stability of the lifting mechanism 2 during operation.

[0045] In another embodiment of the present invention, the lifting cylinder 22 includes a lifting cylinder body 221 and a lifting piston rod 222. One end of the lifting piston rod 222 is movably connected to the lifting cylinder body 221, and the other end is fixedly connected to the lifting connecting plate 23.

[0046] In another embodiment of this utility model, the lifting connecting plate 23 is L-shaped and is fixedly connected to the lifting piston rod 222 and the detection fixing plate 31 respectively. The L-shaped lifting connecting plate 23 facilitates connection with the detection fixing plate 31 and the lifting piston rod 222, while ensuring the stability of the connection.

[0047] In another embodiment of this utility model, a detection limiting plate 34 is fixedly connected to the bottom side of the detection fixing plate 31. The detection limiting plate 34 has a detection limiting hole 341 in the middle, and the bottom end of the CCD 32 passes through the detection limiting hole 341. The detection limiting plate 34 and the detection limiting hole 341 can position and fix the CCD 32, ensuring the positional accuracy of the CCD 32 during the detection process.

[0048] In another embodiment of this utility model, the marking fixing plate 42 and the detection fixing plate 31 are arranged parallel and spaced apart. The marking fixing plate 42 has a marking fixing groove 421 in the middle, and the marking pen 43 is installed in the marking fixing groove 421 and fixedly connected to the marking fixing plate 42. The parallel and spaced marking fixing plate 42 and the detection fixing plate 31 enable the marking mechanism 4 and the detection mechanism 3 to work independently yet collaboratively. The marking fixing groove 421 facilitates the installation and removal of the marking pen 43.

[0049] In another embodiment of this utility model, a marking limiting plate 44 is fixedly connected to the bottom side of the marking fixing plate 42. The marking limiting plate 44 has a marking limiting hole 441 in the middle, and the bottom end of the marking pen 43 passes through the marking limiting hole 441. The marking limiting plate 44 and the marking limiting hole 441 can position and fix the marking pen 43, ensuring the accuracy of the marking pen 43's position during the marking process.

[0050] The automatic defect marking device for plastic products provided in this application operates as follows:

[0051] When it is necessary to inspect and mark defects in plastic products, the moving cylinder 11 is activated, the moving piston rod 112 extends and retracts to drive the moving connecting plate 12, so that the moving slider 13 slides on the moving slide rail 14, thereby moving the entire device to a suitable position above the plastic product.

[0052] Next, the lifting cylinder 22 is activated, and the lifting piston rod 222 extends and retracts, driving the lifting connecting plate 23 to lower the detection mechanism 3 and the marking mechanism 4 to a position close to the surface of the plastic product. At this time, the CCD 32 begins to acquire images of the surface of the plastic product and transmits the acquired image information to the controller 33 in real time.

[0053] The controller 33 analyzes and processes the image. When it is determined that there is a defect on the surface of the plastic product, the controller 33 controls the lifting cylinder 22 to work again, so that the marking mechanism 4 descends further until the marking pen 43 contacts the position of the defect on the surface of the plastic product, and then the marking pen 43 marks the position of the defect.

[0054] After marking is completed, the controller 33 controls the lifting cylinder 22 to drive the detection mechanism 3 and the marking mechanism 4 to rise and reset. Then the moving cylinder 11 works to move the device above the next plastic product to be tested, and repeats the above detection and marking process.

[0055] The automatic marking device for plastic product defects provided in this application has a marking mechanism 4 and a detection mechanism 3 that are set independently. When it is necessary to replace the marking pen 43, the marking pen 43 can be easily replaced simply by removing the marking fixing plate 42 without disassembling the CCD 32. This improves the convenience of replacing the marking pen 43, reduces the difficulty of operation and time cost, avoids the damage that may be caused by frequent disassembly of the CCD 32, ensures the detection accuracy and service life of the CCD 32, and improves the accuracy and stability of the device's detection results.

[0056] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic marking device for defects in plastic products, characterized in that, It includes a moving mechanism, a lifting mechanism, a detection mechanism, and a marking mechanism, wherein the lifting mechanism is connected to the moving mechanism, the detection mechanism is connected to the lifting mechanism, and the marking mechanism is connected to the detection mechanism; The moving mechanism includes a moving cylinder, a moving connecting plate, a moving slider, a moving slide rail, and a moving slide base. The moving connecting plate is connected to the moving cylinder and the moving slider respectively. The moving slider is slidably connected to the moving slide rail and connected to the moving slide base. The moving slide rail is connected to the moving cylinder. The lifting mechanism includes a lifting frame, a lifting cylinder, and a lifting connecting plate. The lifting frame is connected to the movable slide, and the lifting cylinder is connected to the lifting frame and the lifting connecting plate respectively. The detection mechanism includes a detection fixing plate, a CCD, and a controller. The detection fixing plate is connected to the lifting connecting plate, the CCD is connected to the detection fixing plate, and the controller is fixedly connected to the side of the detection fixing plate and electrically connected to the CCD and the lifting cylinder, respectively. The marking mechanism includes a marking base, a marking plate, and a marking pen. The marking base is connected to the lifting connecting plate and the detection fixing plate, respectively. The marking plate is connected to the marking base, and the marking pen is connected to the marking plate.

2. The automatic marking device for defects in plastic products according to claim 1, characterized in that, The movable cylinder includes a movable cylinder body and a movable piston rod. One end of the movable piston rod is movably connected to the movable cylinder body, and the other end is fixedly connected to the movable connecting plate. The movable slide rail is fixedly connected to the movable cylinder body.

3. The automatic marking device for defects in plastic products according to claim 1, characterized in that, The lifting frame is L-shaped and is fixedly connected to the movable slide and the lifting cylinder, respectively.

4. The automatic marking device for defects in plastic products according to claim 1, characterized in that, The lifting cylinder includes a lifting cylinder body and a lifting piston rod. One end of the lifting piston rod is movably connected to the lifting cylinder body, and the other end is fixedly connected to the lifting connecting plate.

5. The automatic marking device for defects in plastic products according to claim 4, characterized in that, The lifting connecting plate is L-shaped and is fixedly connected to the lifting piston rod and the detection fixing plate, respectively.

6. The automatic marking device for defects in plastic products according to claim 1, characterized in that, A detection limiting plate is fixedly connected to the bottom side of the detection fixing plate. A detection limiting hole is provided in the middle of the detection limiting plate, and the bottom end of the CCD passes through the detection limiting hole.

7. The automatic marking device for defects in plastic products according to claim 1, characterized in that, The marking fixing plate is arranged parallel to and spaced apart from the detection fixing plate. The marking fixing plate has a marking fixing groove in the middle. The marking pen is installed in the marking fixing groove and fixedly connected to the marking fixing plate.

8. The automatic marking device for defects in plastic products according to claim 1, characterized in that, A marking limiting plate is fixedly connected to the bottom side of the marking fixing plate. A marking limiting hole is provided in the middle of the marking limiting plate, and the bottom end of the marking pen passes through the marking limiting hole.

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