A guide wheel device that is easy to install and adjust

Abstract

The utility model discloses a guide wheel device convenient to install and adjust, including guide wheel upper seat body, guide wheel lower seat body and guide wheel, guide wheel lower seat body distributes in the both sides of guide wheel upper seat body, is fixedly embedded in guide wheel upper seat body, and guide wheel lower seat body is equipped with recess, and the recess is fixed with guide wheel, the both sides of guide wheel upper seat body are provided with adjusting bolt, and the tail of adjusting bolt is provided with butterfly spring, and the butterfly spring is pasted guide wheel, the utility model discloses the guide wheel device is set to guide wheel upper seat body, guide wheel lower seat body, and the guide wheel is installed between the upper and lower seat body, and this split seat body design makes the guide wheel device structure more simple, and is convenient for late assembly and maintenance, the utility model discloses adjusting bolt in the both sides of seat body, and the clearance between the support fine adjustment guide wheel and track is adapted to guide rail deformation or wear compensation, and the operation stability of headgear has been improved.

Description

Technical Field

[0001] This utility model relates to guide wheel tooling, and more specifically, to a guide wheel device that is easy to install and adjust. Background Technology

[0002] In industrial sectors such as metallurgy, ports, and heavy machinery manufacturing, overhead cranes serve as core material handling equipment, undertaking critical tasks such as raw material transfer, production line connection, and finished product hoisting. The guide wheel device of its traveling mechanism directly determines the crane's operating accuracy and stability. The guide wheels must precisely conform to the track, withstand dynamic loads of several tons, and maintain axial positioning accuracy under complex working conditions. Traditional guide wheel devices consist of multiple fixed components, making installation or replacement inconvenient. Furthermore, after long-term use, the track may wear down, requiring adjustment of the gap between the guide wheels and the track. However, because the guide wheel shaft position is fixed, adjustment is impossible, thus affecting the stability of hoisting.

[0003] Utility model CN201932828U discloses a novel elastic guide wheel, which includes a fixed frame, a guide wheel shaft, an elastic guide wheel, and a guide frame. The elastic guide wheel is mounted on the fixed frame via the guide wheel shaft, and the guide frame is fitted inside the fixed frame, with the elastic guide wheel in contact with the guide frame. The guide wheel shaft is fixed by a guide wheel seat and bolts, and includes a pressure plate and a disc spring in the middle. Furthermore, the guide wheel shaft has locating stop surfaces at both ends and bushings on both sides. Its assembly components are numerous, making installation or replacement inconvenient. Moreover, because the fixed frame is rigidly connected to the guide wheel shaft, the disc spring only serves a buffering function and cannot adjust the gap between the guide wheel and the track. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a guide wheel device that is easy to install and adjust.

[0005] The technical solution adopted in this utility model is:

[0006] This utility model provides a guide wheel device that is easy to install and adjust, including an upper guide wheel seat, a lower guide wheel seat, and a guide wheel; the lower guide wheel seat is distributed on both sides of the upper guide wheel seat and is fixedly embedded in the upper guide wheel seat; the lower guide wheel seat has a notch, and the guide wheel is fixed in the notch; adjusting bolts are provided on both sides of the upper guide wheel seat, and a butterfly spring is provided at the tail of the adjusting bolt, and the butterfly spring is in contact with the guide wheel.

[0007] Furthermore, the guide wheel includes a guide wheel shaft and a guide wheel surface, with a set of bearings mounted on the guide shaft shaft, and the guide wheel surface sleeved on the bearings.

[0008] Furthermore, the adjusting bolt is a threaded bolt with a graduation mark.

[0009] Further, a layer of rubber is wrapped around the surface of the guide wheel.

[0010] Further, fixing bolts are provided on both sides of the upper seat body of the guide wheel in the axial direction parallel to the guide wheel axis, and the fixing bolts penetrate through the upper seat body of the guide wheel.

[0011] Further, the fixing bolts are symmetrically distributed along the guide wheel.

[0012] Further, the lower seat body of the guide wheel is in a "convex" shape.

[0013] Further, the upper seat body of the guide wheel is in a "square" shape.

[0014] Further, the upper seat body of the guide wheel and the lower seat body of the guide wheel are fixedly connected by bolts.

[0015] Further, a lock washer is provided on the contact surface between the upper seat body of the guide wheel and the lower seat body of the guide wheel.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] By setting the guide wheel device as the upper seat body of the guide wheel and the lower seat body of the guide wheel, and installing the guide wheel between the upper and lower seat bodies, this split seat body design makes the structure of the guide wheel device simpler and is convenient for later assembly and maintenance.

[0018] The present utility model sets adjustment bolts on both sides of the seat body, which supports fine-tuning the gap between the guide wheel and the track to adapt to rail deformation or wear compensation, and improves the running stability of the overhead crane. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Fig. 1 is a schematic structural diagram of a guide wheel device convenient for installation and adjustment;

[0020] Fig. 2 is an axial partial sectional structural diagram of a guide wheel device convenient for installation and adjustment;

[0021] Fig. 3 is a radial partial sectional structural diagram of a guide wheel device convenient for installation and adjustment;

[0022] Where: 1. Upper seat body of the guide wheel; 2. Lower seat body of the guide wheel; 3. Guide wheel; 31. Guide wheel surface; 32. Guide wheel axis; 33. Bearing; 4. Adjustment bolt; 5. Fixing bolt; 6. Belleville spring; 7. Bolt; 8. Rubber. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] To clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific embodiments and in conjunction with the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application; however, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below. Furthermore, it should be understood in the description of this application that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" and "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified. In this application, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. In this application, unless otherwise explicitly specified and limited, "on" or "below" a second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that the specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

[0024] Example 1

[0025] Please see Figs. 1 to 3 One embodiment provided by this utility model:

[0026] The utility model provides a guide wheel device which is convenient for installation and adjustment, including a guide wheel upper seat body 1, a guide wheel lower seat body 2 and a guide wheel 3; the guide wheel upper seat body 1 is in a "mouth" shape, the guide wheel 2 is placed in the middle, the guide wheel lower seat body 2 is distributed on both sides of the guide wheel upper seat body 1, the guide wheel lower seat body 2 is in a "convex" shape, and a lock washer is arranged on the contact surface between the guide wheel upper seat body 1 and the guide wheel lower seat body 2. The lock washer can effectively reduce looseness caused by vibration or impact. Both ends of the guide wheel upper seat body 1 are fixedly embedded in the guide wheel upper seat body 1 through bolts 7. The guide wheel lower seat body 2 is provided with a notch, and the guide wheel 3 is fixed at the notch. This modular design has a simple structure and is convenient for disassembly, assembly and debugging during operation; adjustment bolts 4 are arranged on both sides of the guide wheel upper seat body 1, a disc spring 6 is arranged at the tail of the adjustment bolt 4, and the disc spring 6 abuts against the guide wheel 3.

[0027] The guide wheel 3 includes a guide wheel axis 32 and a guide wheel surface 31. A set of bearings 33 are arranged on the guide wheel axis 32, the guide wheel surface 31 is sleeved on the bearings 33, the guide wheel axis 32 is placed in the notch, and after the adjustment bolt 4 is connected with the disc spring 6, it presses against the guide wheel axis 32; fixing bolts 5 are arranged on both sides of the guide wheel upper seat body 1 parallel to the guide wheel axis. The fixing bolts 5 penetrate through the guide wheel upper seat body 1 and are symmetrically distributed along the guide wheel 3. The fixing bolts 5 are used to fix the guide wheel device on the traveling mechanism of the overhead crane. After being fixed, the guide wheel 3 jacks up the disc spring 6 under force, and the gap between the guide wheel and the guide rail is adjusted by tightening or loosening the adjustment bolt 5. This structure is easy to operate and does not require overall disassembly to adjust the gap with gaskets.

[0028] Embodiment 2

[0029] Please refer to Figs. 1 to 3 , an embodiment provided by the utility model:

[0030] The utility model provides a guide wheel device which is convenient for installation and adjustment, including a guide wheel upper seat body 1, a guide wheel lower seat body 2 and a guide wheel 3; the guide wheel upper seat body 1 is in a "mouth" shape, the guide wheel 2 is placed in the middle, the guide wheel lower seat body 2 is distributed on both sides of the guide wheel upper seat body 1, the guide wheel lower seat body 2 is in a "convex" shape, and a lock washer is arranged on the contact surface between the guide wheel upper seat body 1 and the guide wheel lower seat body 2. The lock washer can effectively reduce looseness caused by vibration or impact. Both ends of the guide wheel upper seat body 1 are fixedly embedded in the guide wheel upper seat body 1 through bolts 7. The guide wheel lower seat body 2 is provided with a notch, and the guide wheel 3 is fixed at the notch. This modular design has a simple structure and is convenient for disassembly, assembly and debugging during operation; adjustment bolts 4 are arranged on both sides of the guide wheel upper seat body 1, a disc spring 6 is arranged at the tail of the adjustment bolt 4, and the disc spring 6 abuts against the guide wheel 3.

[0031] The guide wheel 3 includes a guide wheel axis 32 and a guide wheel surface 31. A set of bearings 33 are provided on the guide wheel axis 32, and the guide wheel surface 31 is sleeved on the bearings 33. The guide wheel axis 32 is placed in the notch, and the adjusting bolt 4 is connected to the disc spring 6 and then pressed against the guide wheel axis 32. On both sides of the guide wheel upper seat body 1 parallel to the guide wheel axis, fixing bolts 5 are provided. The fixing bolts 5 penetrate through the guide wheel upper seat body 1 and are symmetrically distributed along the guide wheel 3. The fixing bolts 5 are used to fix the guide wheel device on the traveling mechanism of the overhead crane. After being fixed, the guide wheel 3 jacks up the disc spring 6 under force, and the gap between the guide wheel and the guide rail can be adjusted by tightening or loosening the adjusting bolt 5. This structure is easy to operate and does not require overall disassembly to adjust the gap by using gaskets.

[0032] Further, the adjusting bolt 4 is a threaded bolt with scales. When the operator adjusts the adjusting bolts on the left and right sides, the adjusted numerical value of the gap can be directly felt, ensuring that the gaps on both sides are consistent and avoiding aggravated wear caused by uneven force on both sides.

[0033] Embodiment 3

[0034] Please refer to Figs. 1 to 3 , an embodiment provided by the present utility model:

[0035] The present utility model provides a guide wheel device convenient for installation and adjustment, including a guide wheel upper seat body 1, a guide wheel lower seat body 2 and a guide wheel 3. The guide wheel upper seat body 1 is in a "mouth" shape, the guide wheel 2 is placed in the middle, the guide wheel lower seat body 2 is distributed on both sides of the guide wheel upper seat body 1, and the guide wheel lower seat body 2 is in a "convex" shape. An anti-loosening gasket is provided on the contact surface between the guide wheel upper seat body 1 and the guide wheel lower seat body 2, which can effectively reduce loosening caused by vibration or impact. Both ends of the guide wheel upper seat body 1 are fixedly embedded in the guide wheel upper seat body 1 through bolts 7. The guide wheel lower seat body 2 is provided with a notch, and the guide wheel 3 is fixed at the notch. This modular design has a simple structure and is convenient for disassembly, installation and debugging during operation. Adjusting bolts 4 are provided on both sides of the guide wheel upper seat body 1, and a disc spring 6 is provided at the tail of the adjusting bolt 4, and the disc spring 6 abuts against the guide wheel 3.

[0036] The guide wheel 3 includes a guide wheel shaft 32 and a guide wheel surface 31. A set of bearings 33 is provided on the guide shaft shaft 32, and the guide wheel surface 31 is sleeved on the bearings 33. The guide wheel shaft 32 is placed in a recess. The adjusting bolt 4 is connected to the disc spring 6 and pressed against the guide wheel shaft 32. The upper seat 1 of the guide wheel is provided with fixing bolts 5 on both sides parallel to the axial direction of the guide wheel. The fixing bolts 5 pass through the upper seat 1 of the guide wheel and are symmetrically distributed along the guide wheel 3. The fixing bolts 5 are used to fix the guide wheel device to the traveling mechanism of the crane. After fixing, the guide wheel 3 pushes up the disc spring 6 under force. The gap between the guide wheel and the guide rail can be adjusted by tightening or loosening the adjusting bolts 5. This structure is easy to operate and does not require complete disassembly to adjust the gap with shims.

[0037] Furthermore, the guide wheel surface 31 is covered with a layer of rubber 8, which can provide partial cushioning during transportation, further improving the stability during transportation.

[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A guide wheel device that is easy to install and adjust, characterized in that, It includes an upper guide wheel seat body, a lower guide wheel seat body and a guide wheel; the lower guide wheel seat bodies are distributed on both sides of the upper guide wheel seat body and are fixedly embedded in the upper guide wheel seat body. The lower guide wheel seat body is provided with a notch, and a guide wheel is fixed at the notch; adjusting bolts are arranged on both sides of the upper guide wheel seat body, and a disc spring is arranged at the tail of the adjusting bolt, and the disc spring is in contact with the guide wheel.

2. The guide wheel device for easy installation and adjustment according to claim 1, characterized in that, The guide wheel includes a guide wheel axle center and a guide wheel surface. A set of bearings are arranged on the guide wheel axle center, and the guide wheel surface is sleeved on the bearings.

3. The guide wheel device for easy installation and adjustment according to claim 1, characterized in that, The adjusting bolt is a threaded bolt with scales.

4. The guide wheel device for easy installation and adjustment according to claim 2, characterized in that, A layer of rubber is wrapped around the guide wheel surface.

5. The guide wheel device for easy installation and adjustment according to claim 1, characterized in that, Fixing bolts are arranged on both sides of the upper guide wheel seat body in the axial direction parallel to the guide wheel, and the fixing bolts penetrate through the upper guide wheel seat body.

6. The guide wheel device for easy installation and adjustment according to claim 5, characterized in that, The fixing bolts are symmetrically distributed along the guide wheel.

7. The guide wheel device for easy installation and adjustment according to claim 1, characterized in that, The lower guide wheel seat body is in a "convex" shape.

8. The guide wheel device for easy installation and adjustment according to claim 1, characterized in that, The upper guide wheel seat body is in a "square" shape.

9. A guide wheel device for easy installation and adjustment according to claim 1, characterized in that, The upper guide wheel seat body and the lower guide wheel seat body are fixedly connected by bolts.

10. A guide wheel device for easy installation and adjustment according to claim 1, characterized in that, A lock washer is arranged on the contact surface between the upper guide wheel seat body and the lower guide wheel seat body.

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