A self-cleaning type sodium hypochlorite dosing device for pipeline

The cleaning component of the self-cleaning sodium hypochlorite dosing device uses a servo motor to drive the push rod and cleaning plate, combined with the impact rod and cleaning plate, to automatically remove crystals in the pipeline, solving the problem of sodium hypochlorite solution crystallization and blockage in the pipeline, and achieving efficient and automated cleaning.

CN224337338UActive Publication Date: 2026-06-09JILIN JIAAO BIOTECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JILIN JIAAO BIOTECHNOLOGY CO LTD
Filing Date
2026-04-21
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Sodium hypochlorite solution is prone to decomposition and crystallization in pipelines, leading to blockages. Existing dosing devices are cumbersome to clean and difficult to automate efficiently.

Method used

A self-cleaning sodium hypochlorite dosing device was designed, which includes a cleaning component. It uses a servo motor to drive the push rod and cleaning plate for automatic cleaning. Combined with the cooperation of the impact rod and the cleaning plate, it can achieve automatic removal of crystals.

Benefits of technology

It enables automatic cleaning of crystals on the inner wall of pipes, avoids blockages, simplifies the cleaning process, and improves the automation level of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to water treatment equipment technical field especially for a kind of sodium hypochlorite dosing device for self-cleaning pipeline, including pipeline body, the top of pipeline body is fixedly connected with connecting pipe, the connecting pipe is used to connect pipeline body and injection pipeline, for reagent injection pipeline body, the top of connecting pipe is fixedly connected with connecting flange, the top of connecting flange is fixedly connected with mounting flange by bolt fastening connection, the top of mounting flange is fixedly connected with the injection pipeline for injection reagent, cleaning assembly for cleaning crystalline is provided in the injection pipeline. The device can be through the setting of cleaning assembly, the inner wall of injection pipeline can be continuously cleaned, avoid crystalline gradually become larger and block pipeline, and through the matching setting of impact lever and cleaning plate, the inner wall of injection port can be automatically impacted and cleaned, and crystalline is ejected.
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Description

Technical Field

[0001] This utility model relates to the field of water treatment equipment technology, specifically to a self-cleaning sodium hypochlorite dosing device for pipelines. Background Technology

[0002] Sodium hypochlorite is a broad-spectrum, highly effective, and environmentally friendly disinfectant. It has lower safety risks during storage, transportation, and use, stable bactericidal and inactivation effects, and readily available raw materials. It has gradually become the main water treatment disinfectant in the industry. Generally, when using it, sodium hypochlorite needs to be added into the water pipe through a dosing device.

[0003] However, sodium hypochlorite solution has poor stability and is easily decomposed by temperature and light. After evaporation, it is very easy to form dried crystals in the pipeline. The crystals will continue to accumulate and grow larger with the use of the solution, clogging the pipeline. However, the dosing device is usually an integrated device. The operator needs to stop the dosing device and disassemble the entire device for manual cleaning, which makes the cleaning too cumbersome and inconvenient for the operator. Utility Model Content

[0004] The purpose of this invention is to provide a self-cleaning sodium hypochlorite dosing device for pipelines to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning sodium hypochlorite dosing device for pipelines, comprising a pipeline body, a connecting pipe fixedly connected to the top end of the pipeline body, the connecting pipe being used to connect the pipeline body and an injection pipe for injecting the agent into the pipeline body, a connecting flange fixedly connected to the top end of the connecting pipe, an installation flange being fastened to the top end of the connecting flange by bolts, an injection pipe for injecting the agent being fixedly connected to the top end of the installation flange, and a cleaning component for cleaning crystals being provided in the injection pipe;

[0006] One side of the injection tubing is connected to a drug injection tube.

[0007] Preferably, the cleaning assembly includes a push rod rotatably connected to the top wall of the injection pipe, a bearing rod threadedly connected to the bottom end of the push rod, a cleaning plate fixedly connected to the bottom end of the bearing rod, and a plurality of release ports opened on the outer wall of the cleaning plate;

[0008] The inner wall of the injection tube is provided with a sliding groove, and a slider is slidably connected in the sliding groove. The slider is fixedly connected to the side wall of the cleaning plate. The top shaft of the push rod is fixedly connected to the main shaft of the servo motor, and the servo motor is fixedly connected to the top end of the injection tube.

[0009] Preferably, the top of the slider has a through hole, and the upper and lower ends of the through hole are both tapered flared structures.

[0010] Preferably, the cleaning component further includes an injection port at the bottom of the injection pipe, and a control plate that is fixedly connected to the inner wall of the injection pipe is horizontally arranged at the top of the injection port. Several discharge ports are arranged in a circular array on the top of the control plate, and each of the discharge ports is equipped with a one-way valve.

[0011] To avoid crystal buildup:

[0012] Further configuration: The top of the control panel has a concave conical surface structure.

[0013] By adopting the above technical solution, when the scraped crystals fall onto the control plate, the crystals will converge along the concave surface to the discharge port.

[0014] Preferably, an impact rod is movably mounted on the bottom wall of the control panel, the outer diameter of the impact rod matches the inner diameter of the injection port, and a steel rope is fixedly connected to the top of the impact rod;

[0015] A spring telescopic rod is symmetrically fixedly connected to the top of the impact rod, and the top of the spring telescopic rod is fixedly connected to the top wall of the control board. A transmission rod is rotatably connected to the inner wall of the control board. One end of the transmission rod is connected to the main shaft of the micro motor. The micro motor is fixed to the outer wall of the injection pipe. A winding wheel is fixedly connected to the outer peripheral wall of the transmission rod.

[0016] Preferably, a locking ring is fixedly connected to the outer wall of the moving section of the spring telescopic rod, a locking rod is inserted into the outer peripheral wall of the locking ring, the locking rod is slidably connected to the inner wall of the control plate, a spiral groove is formed on the outer wall of the locking rod, a lever is sleeved on the outer peripheral wall of the locking rod, a protrusion is fixedly connected to the inner wall of the lever, the protrusion is slidably engaged with the spiral groove, and the lever is rotatably connected to the inner wall of the control plate.

[0017] A U-shaped lever plate is engaged with the outer wall of the lever. The top of the lever plate extends to the top of the control plate. The control plate is arranged parallel to the cleaning plate. The lever plate and the interior of the control plate are connected by a return spring.

[0018] The beneficial effects of this utility model are as follows:

[0019] In this invention, the cleaning component enables continuous cleaning of the inner wall of the injection tube, preventing crystals from gradually growing larger and blocking the tube.

[0020] In this invention, the impact rod and the cleaning plate work together to automatically impact and clean the inner wall of the injection port, thus expelling the crystals.

[0021] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0023] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0024] Figure 3 This is a schematic cross-sectional view of the injection channel of this utility model;

[0025] Figure 4 This is a schematic diagram of the connection structure of the top rod, the bearing rod, and the cleaning plate of this utility model;

[0026] Figure 5 This is a three-dimensional structural diagram of the control board of this utility model;

[0027] Figure 6 This is a cross-sectional view of the control board of this utility model;

[0028] Figure 7 This is a three-dimensional structural diagram of the impact rod of this utility model;

[0029] Figure 8 This is a schematic diagram of the connection structure between the lever and the positioning rod of this utility model.

[0030] In the diagram: 1. Pipe body; 2. Connecting pipe; 3. Connecting flange; 4. Mounting flange; 5. Injection pipe; 6. Cleaning assembly; 61. Top rod; 62. Bearing rod; 63. Cleaning plate; 64. Release port; 65. Slide groove; 66. Sliding block; 67. Through hole; 68. Injection port; 69. Control panel; 610. Discharge port; 611. Impact rod; 612. Steel rope; 613. Spring telescopic rod; 614. Transmission rod; 615. Rewinding reel; 616. Locking ring; 617. Locking rod; 618. Spiral groove; 619. Toggle lever; 620. Toggle plate. Detailed Implementation

[0031] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of this utility model in any way.

[0032] Please see Figures 1 to 8A self-cleaning sodium hypochlorite dosing device for pipelines includes a pipeline body 1, a connecting pipe 2 fixedly connected to the top end of the pipeline body 1, the connecting pipe 2 connecting the pipeline body 1 and the injection pipeline 5 for injecting the agent into the pipeline body 1, a connecting flange 3 fixedly connected to the top end of the connecting flange 2, an installation flange 4 fastened to the top end of the connecting flange 3 by bolts, an injection pipeline 5 for injecting the agent fixedly connected to the top end of the installation flange 4, and a cleaning component 6 for cleaning crystals is provided in the injection pipeline 5.

[0033] One side of the injection tubing 5 is connected to an injection tube.

[0034] In this embodiment, as Figure 2 , Figure 3 and Figure 4 As shown, the cleaning assembly 6 includes a push rod 61 rotatably connected to the top wall of the injection pipe 5. The bottom end of the push rod 61 is threadedly connected to a bearing rod 62. The bottom end of the bearing rod 62 is fixedly connected to a cleaning plate 63. Several release ports 64 are provided on the outer wall of the cleaning plate 63. The push rod 61 and the bearing rod 62 cooperate to control the up and down displacement of the cleaning plate 63.

[0035] A groove 65 is provided on the inner wall of the injection pipe 5, and a slider 66 is slidably connected in the groove 65. The slider 66 is fixedly connected to the side wall of the cleaning plate 63 to ensure the stability of the vertical displacement of the cleaning plate 63. A servo motor spindle is fixedly connected to the top shaft end of the push rod 61, and the servo motor is fixedly connected to the top end of the injection pipe 5.

[0036] In this embodiment, as Figure 4 As shown, the top of the slider 66 is provided with a through hole 67. The upper and lower ends of the through hole 67 are both tapered flared structures, which can scrape off the crystalline impurities in the groove 65 when the slider 66 slides, thereby cleaning the inner wall of the groove 65.

[0037] In this embodiment, as Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the cleaning component 6 also includes an injection port 68 at the bottom of the injection pipe 5. A control plate 69 is horizontally arranged at the top of the injection port 68 and fixedly connected to the inner wall of the injection pipe 5. Several discharge ports 610 are arranged in a ring array on the top of the control plate 69, and a one-way valve is provided at each of the discharge ports 610 to prevent the liquid in the pipe body 1 from flowing back into the injection pipe 5. The top of the control plate 69 has an inward concave conical structure.

[0038] In this embodiment, as Figure 3 , Figure 6 and Figure 7As shown, an impact rod 611 is movably inserted into the bottom wall of the control plate 69. The outer diameter of the impact rod 611 matches the inner diameter of the injection port 68. A steel rope 612 is fixedly connected to the top of the impact rod 611.

[0039] A spring telescopic rod 613 is symmetrically fixedly connected to the top of the impact rod 611, and the top of the spring telescopic rod 613 is fixedly connected to the top wall of the control plate 69. The spring telescopic rod 613 is used to push the impact rod 611 to always maintain the downward reset movement. A transmission rod 614 is rotatably connected to the inner wall of the control plate 69. One end of the transmission rod 614 is connected to the main shaft of the micro motor. The micro motor is fixed on the outer wall of the injection pipe 5. A winding wheel 615 is fixedly connected to the outer peripheral wall of the transmission rod 614.

[0040] In this embodiment, as Figure 6 , Figure 7 and Figure 8 As shown, a locking ring 616 is fixedly connected to the outer wall of the moving section of the spring telescopic rod 613. A locking rod 617 is inserted into the outer peripheral wall of the locking ring 616. The locking rod 617 is slidably connected to the inner wall of the control plate 69. A spiral groove 618 is provided on the outer wall of the locking rod 617. A lever 619 is sleeved on the outer peripheral wall of the locking rod 617. A protrusion is fixedly connected to the inner wall of the lever 619. The protrusion is slidably engaged with the spiral groove 618. The lever 619 is rotatably connected to the inner wall of the control plate 69. The spiral groove 618 is used to engage with the protrusion to convert the rotational motion of the lever 619 into the axial linear motion of the locking rod 617.

[0041] A U-shaped lever plate 620 is engaged with the outer wall of the lever 619. The top of the lever plate 620 extends to the top of the control plate 69. The control plate 69 is arranged parallel to the cleaning plate 63. The lever plate 620 and the control plate 69 are connected by a return spring.

[0042] The computer software involved in the hardware carriers such as servo motors and micro motors in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the utility model application.

[0043] Therefore, the "servo motor" and "micro motor" involved in this application are physical functional modules that combine computer software programs or protocols in the prior art with the hardware carrier of this application. The computer software programs involved in these physical functional modules are all technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction relationship between the various physical functional modules, that is, the improvement of the overall structure of this application, in order to solve the corresponding technical problems to be solved by this application.

[0044] The working process of this self-cleaning sodium hypochlorite dosing device for pipelines is as follows:

[0045] First, when the equipment is started, the servo motor drives the push rod 61 to rotate. Since the push rod 61 is threadedly connected to the support rod 62, the push rod 61 drives the support rod 62 to move upward through the threaded structure in the support rod 62. The support rod 62 drives the cleaning plate 63 at its bottom to move upward. At this time, by continuously changing the rotation direction of the push rod 61, the cleaning plate 63 is made to move up and down reciprocally. At this time, the movement of the cleaning plate 63 will continuously scrape off the crystals on the inner wall of the injection pipe 5. The scraped crystals will be carried by the flowing sodium hypochlorite solution and discharged downward from the release port 64.

[0046] Then, the sodium hypochlorite solution carries the crystals from the one-way valve at the discharge port 610 into the injection port 68 and discharges. The discharged solution enters the connecting pipe 2 and comes into contact with the water in the pipe body 1 for mixing and disinfection.

[0047] Next, when the cleaning plate 63 moves downward to the lowest point, the bottom end of the cleaning plate 63 presses down on the deflector plate 620. One side of the deflector plate 620 pushes the lever 619 that is engaged with it. The lever 619 drives the protrusion on it to rotate together. The protrusion slides in the spiral groove 618. Pressing the spiral groove 618 causes the locking lever 617 to disengage from the locking ring 616. The locking ring 616 is no longer restricted. The two spring telescopic levers 613 extend through the internal spring structure, pushing the impact lever 611 downward quickly. When the impact lever 611 moves downward, it will pull the steel rope 612, causing the steel rope 612 to be pulled out from the winding wheel 615. The impact lever 611 is inserted into the injection port 68, pushing out the crystal block in the injection port 68.

[0048] Subsequently, the cleaning plate 63 rises, no longer pressing the deflector plate 620. The micro motor drives the transmission rod 614, which in turn drives the winding wheel 615 to rotate. The winding wheel 615 pulls the impact rod 611 through the winding steel rope 612. When the impact rod 611 rises, it compresses the spring telescopic rod 613. The locking ring 616 on the spring telescopic rod 613 gradually moves to a position parallel to the locking rod 617. At this time, since the deflector plate 620 will be reset upward by the return spring, the rise of the deflector plate 620 will push the lever 619 to rotate in the opposite direction. The reverse rotation of the lever 619 will slide in the opposite direction in the spiral groove 618 through the protrusion, thereby pushing out the locking rod 617. The locking rod 617 is inserted into the locking ring 616 again, thereby restricting the unfolding movement of the spring telescopic rod 613. At this time, the position of the impact rod 611 is locked, waiting for the next trigger.

[0049] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0050] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0051] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A self-cleaning sodium hypochlorite dosing device for pipelines, comprising a pipeline body (1), wherein a connecting pipe (2) is fixedly connected to the top end of the pipeline body (1), the connecting pipe (2) being used to connect the pipeline body (1) and an injection pipeline (5) for injecting the agent into the pipeline body (1), and a connecting flange (3) is fixedly connected to the top end of the connecting pipe (2), characterized in that: The top of the connecting flange (3) is fastened to the mounting flange (4) by bolts. The top of the mounting flange (4) is fixedly connected to the injection pipe (5) for injecting the agent. The injection pipe (5) is provided with a cleaning component (6) for cleaning the crystals. One side of the injection conduit (5) is connected to a drug injection tube.

2. The sodium hypochlorite dosing device for self-cleaning pipelines as described in claim 1, characterized in that: The cleaning assembly (6) includes a push rod (61) rotatably connected to the top wall of the injection pipe (5). The bottom end of the push rod (61) is threadedly connected to a bearing rod (62). The bottom end of the bearing rod (62) is fixedly connected to a cleaning plate (63). The outer wall of the cleaning plate (63) is provided with a plurality of release ports (64) for releasing the agent. The push rod (61) and the bearing rod (62) cooperate to control the vertical displacement of the cleaning plate (63). The inner wall of the injection pipe (5) is provided with a groove (65), and a slider (66) is slidably connected in the groove (65). The slider (66) is fixedly connected to the side wall of the cleaning plate (63) to ensure the stability of the vertical displacement of the cleaning plate (63). The top shaft of the push rod (61) is fixedly connected to the spindle of a servo motor, and the servo motor is fixedly connected to the top end of the injection pipe (5).

3. A self-cleaning sodium hypochlorite dosing device for pipelines as described in claim 2, characterized in that: The top of the slider (66) is provided with a through hole (67). The upper and lower ends of the through hole (67) are both tapered flared structures, which can scrape off the crystallized impurities in the groove (65) when the slider (66) slides, thereby cleaning the inner wall of the groove (65).

4. A self-cleaning sodium hypochlorite dispenser for pipelines as described in claim 2, characterized in that: The cleaning assembly (6) also includes an injection port (68) at the bottom of the injection pipe (5), and a control plate (69) is horizontally provided at the top of the injection port (68) and fixedly connected to the inner wall of the injection pipe (5). The control plate (69) is used to install the cleaning execution component. The top of the control board (69) has a ring array of several discharge ports (610), and each of the discharge ports (610) is equipped with a one-way valve to prevent the liquid in the pipe body (1) from flowing back into the injection pipe (5).

5. A self-cleaning sodium hypochlorite dosing device for pipelines as described in claim 4, characterized in that: An impact rod (611) is movably mounted on the bottom wall of the control panel (69). The outer diameter of the impact rod (611) matches the inner diameter of the injection port (68) to impact and clean the inner wall of the injection port (68). A steel rope (612) is fixedly connected to the top of the impact rod (611), and the steel rope (612) is used to drive the impact rod (611) to move. The top end of the impact rod (611) is symmetrically and fixedly connected with a spring telescopic rod (613), and the top end of the spring telescopic rod (613) is fixedly connected to the top wall of the control plate (69). The spring telescopic rod (613) is used to push the impact rod (611) to always maintain the downward reset movement. A transmission rod (614) is rotatably connected to the inner wall of the control board (69). One end of the transmission rod (614) is connected to the main shaft of the micro motor. The micro motor is fixed on the outer wall of the injection pipe (5). A winding wheel (615) is fixedly connected to the outer peripheral wall of the transmission rod (614). The winding wheel (615) is used to wind up the steel rope (612).

6. A self-cleaning sodium hypochlorite dosing device for pipelines as described in claim 5, characterized in that: A locking ring (616) is fixedly connected to the outer wall of the moving section of the spring telescopic rod (613), and a locking rod (617) is inserted into the outer peripheral wall of the locking ring (616). The locking rod (617) and the locking ring (616) are used to limit the extension and retraction state of the spring telescopic rod (613). The locking rod (617) is slidably connected to the inner wall of the control plate (69). A spiral groove (618) is provided on the outer wall of the locking rod (617). The spiral groove (618) is used to cooperate with the protrusion to convert the rotational motion of the lever (619) into the axial linear motion of the locking rod (617). A lever (619) is sleeved on the outer peripheral wall of the locking rod (617). A protrusion is fixedly connected in the inner wall of the lever (619). The protrusion is slidably cooperated with the spiral groove (618). The lever (619) is rotatably connected to the inner wall of the control plate (69). The outer wall of the lever (619) is fitted with a U-shaped lever plate (620), the top of the lever plate (620) extends to the top of the control plate (69), the control plate (69) is arranged parallel to the cleaning plate (63), and the lever plate (620) and the interior of the control plate (69) are connected by a return spring.