A blended yarn wet setting device
By combining a rotating unit with an intelligent temperature control system, the problems of poor steam permeability and inaccurate temperature control in traditional setting devices are solved, achieving uniform setting and efficient processing of yarn, avoiding heat damage, and improving setting efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU WEIJIE TEXTILE
- Filing Date
- 2025-06-10
- Publication Date
- 2026-06-09
AI Technical Summary
Traditional setting devices suffer from uneven steam distribution, poor permeability, long processing time, and difficulty in maintaining a constant temperature environment, leading to insufficient yarn setting and heat damage.
A rotating unit drives the yarn to rotate and revolve, combined with symmetrically distributed steam nozzles to achieve uniform steam penetration; an intelligent temperature control system automatically adjusts the opening and closing of the heat dissipation holes and forced air cooling to ensure a constant temperature environment.
It significantly improves the uniformity and precision of yarn setting, avoids heat damage, reduces energy consumption, is easy to operate, and improves setting efficiency and quality.
Smart Images
Figure CN224337920U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of blended yarn setting technology, specifically a blended yarn humidification and setting device. Background Technology
[0002] Blended fabrics, also known as blended synthetic fiber fabrics, are textile products made by mixing chemical fibers with other natural fibers such as cotton, wool, silk, and linen. They combine the style of polyester with the advantages of cotton fabrics, such as polyester-cotton fabric and polyester-wool gabardine. Blended fabrics include wool-viscose blends, wool-rabbit wool blends, TR fabrics, high-density NC fabrics, 3M waterproof mousse fabrics, Tencel fabrics, Soft Cymex, TNC fabrics, and composite fabrics. Blended yarns require a moisture-setting treatment during the textile processing to stabilize their structure, eliminate internal stress, and improve performance (such as reducing hairiness and enhancing flexibility).
[0003] Traditional setting devices mostly use static steam treatment, which results in uneven steam distribution, leading to localized over-wetting or dryness of the yarn and affecting the setting effect. Furthermore, when the yarn is stacked or fixed, the steam penetration is poor and the processing time is long. At the same time, it is difficult to maintain a constant temperature environment by manually adjusting the heat dissipation holes or fans, which can easily cause thermal damage to the yarn or insufficient setting. Therefore, we propose a humidification setting device for blended yarns. Utility Model Content
[0004] The technical problem this invention aims to solve is to overcome existing defects and provide a humidification and setting device for blended yarns. A rotating unit drives the yarn's rotation and revolution, combined with symmetrically distributed steam nozzles to achieve uniform steam penetration and significantly improve the setting effect. An intelligent temperature control system automatically adjusts the opening and closing of the heat dissipation holes and forced air cooling to ensure a constant temperature environment and avoid heat damage to the yarn. It has comprehensive advantages such as good setting uniformity, precise temperature control, low energy consumption, and convenient operation, which can greatly improve the setting efficiency and quality of blended yarns and effectively solve the problems in the background technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a humidification and shaping device for blended yarns, comprising a shaping box and a placement seat;
[0006] Shaping box: It has a fixed plate inside, a door that slides on the front side of the shaping box, a maintenance door that is hinged to the bottom of the front side of the shaping box, a steam generator placed on the bottom of the shaping box, air pumps fixed on both sides of the bottom of the fixed plate, the air inlet of the air pumps connected to the air outlet of the steam generator, two placement seats fixed on the left and right sides of the shaping box, a steam nozzle placed inside the placement seat, the air inlet of the steam nozzle connected to the air outlet of the air pump, a rotating unit on the top surface of the fixed plate, and a temperature control unit inside the shaping box;
[0007] It also includes a controller, which is located on the left side of the shaping box. The input terminals of the steam generator and the air pump are electrically connected to the output terminal of the controller, and the input terminal of the controller is electrically connected to the output terminal of an external power source.
[0008] The steam generator is started, and the steam is diverted to the symmetrically arranged steam nozzles through the air pumps on both sides, and sprayed onto the surface of the yarn for steam setting treatment.
[0009] Furthermore, the rotating unit includes a placement rod, a tray, a gear, a ring, a main motor, and a gear ring. The main motor is fixed to the bottom surface of the fixed plate, and its output shaft is connected to the center of the bottom surface of the ring. The placement rod is rotatably installed in the shaft hole on the surface of the ring. The tray is fixed to the outside of the placement rod, and a gear is installed at the bottom end of the placement rod. The gear ring is fixed to the top surface of the fixed plate and meshes with the gear. The input end of the main motor is electrically connected to the output end of the controller. Starting the main motor drives the ring to rotate, and the meshing of the gear and gear ring causes the placement rod to rotate, allowing the yarn on the outside of the placement rod to fully contact the steam, thus solving the problems of poor steam permeability and long processing time caused by traditional stacking.
[0010] Furthermore, the temperature control unit includes a plate frame, heat dissipation holes, baffles, a bidirectional lead screw, an auxiliary motor, and dust covers. The plate frame is fixed to the top surface inside the setting box. Baffles are slidably installed on both sides inside the plate frame. The auxiliary motor is fixed to the left side of the setting box. The output shaft of the auxiliary motor is connected to the left end of the bidirectional lead screw. The threads at both ends of the bidirectional lead screw are opposite. The bidirectional lead screw is threadedly connected to the screw hole in the middle of the baffle. The heat dissipation holes are evenly distributed on both sides of the top surface of the setting box. There are two dust covers, which are fixed to the top surface of the setting box on the left and right sides respectively. The input end of the auxiliary motor is electrically connected to the output end of the controller. Starting the auxiliary motor drives the bidirectional lead screw to rotate to adjust the opening and closing degree of the baffles to control the area of the heat dissipation holes to prevent excessive temperature from causing heat damage to the yarn. The dust covers prevent dust from falling into the interior of the setting box.
[0011] Furthermore, the temperature control unit also includes a frame, a fan, and a temperature sensor. There are four frames, which are respectively fixed at the four corners of the top surface of the fixing plate. The fan is placed inside the frame. The temperature sensor is installed on the rear side inside the shaping box. The input end of the fan is electrically connected to the output end of the controller, and the output end of the temperature sensor is electrically connected to the input end of the controller. The temperature sensor can detect the temperature inside the shaping box in real time to start the fan to improve the airflow circulation inside the box.
[0012] Furthermore, it also includes a linear motor and an observation window. There are two linear motors, which are respectively installed on the left and right sides inside the shaping box. The inner side of the linear motor actuator is connected to one end of the rear side of the box door. The observation window is installed on the surface of the box door. The input end of the linear motor is electrically connected to the output end of the controller. When the linear motor is started, it automatically drives the box door to open and close. The observation window allows personnel to check the steam shaping of the yarn.
[0013] Furthermore, it also includes a wireless transmitter, which is fixed to the bottom of the left side of the shaping box. The output of the wireless transmitter is electrically connected to the input of the controller. The wireless transmitter can transmit the detected temperature and operating status data to personnel for viewing, thereby facilitating personnel to make adjustments.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This blended yarn humidification and setting device has the following advantages:
[0015] 1. The placement rod is rotated by the meshing of gears and gear rings, so that the yarn on the outside of the placement rod can fully contact the steam sprayed from the steam nozzle, thus solving the problems of poor steam permeability and long processing time caused by traditional stacking.
[0016] 2. The opening and closing degree of the baffle is adjusted by starting the auxiliary motor to drive the bidirectional lead screw to control the area of the heat dissipation holes to prevent the yarn from being damaged by excessive temperature. The temperature sensor can detect the temperature inside the setting box in real time to start the fan to improve the air circulation inside the box. The dust cover can prevent dust from falling into the interior of the setting box.
[0017] 3. The linear motor automatically drives the opening and closing of the box door, while the observation window allows personnel to easily check the steam setting of the yarn. The wireless transmitter can transmit the detected temperature and operating status data to personnel for viewing, thus facilitating adjustments. Attached Figure Description
[0018] Fig. 1 This is a schematic diagram of the structure of this utility model;
[0019] Fig. 2 This is a schematic diagram of the rotating unit structure of this utility model;
[0020] Fig. 3 This is a schematic diagram of the temperature control unit structure of this utility model.
[0021] In the diagram: 1. Shaping box, 2. Rotating unit, 21. Placement rod, 22. Tray, 23. Gear, 24. Ring, 25. Main motor, 26. Gear ring, 3. Temperature control unit, 31. Plate frame, 32. Heat dissipation hole, 33. Baffle plate, 34. Bidirectional lead screw, 35. Auxiliary motor, 36. Frame, 37. Fan, 38. Dust cover, 39. Temperature sensor, 4. Fixing plate, 5. Box door, 6. Maintenance door, 7. Steam generator, 8. Air pump, 9. Placement seat, 10. Steam nozzle, 11. Linear motor, 12. Observation window, 13. Wireless transmitter, 14. Controller. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figs. 1-3 This embodiment provides a technical solution: a blended yarn humidification and shaping device, including a shaping box 1 and a placement seat 9;
[0024] Shaping box 1: An internal fixing plate 4 is provided. A door 5 is slidably installed on the front side of the shaping box 1. A maintenance door 6 is hinged to the bottom of the front side of the shaping box 1. A steam generator 7 is placed on the bottom surface inside the shaping box 1. Air pumps 8 are fixed on both sides of the bottom surface of the fixing plate 4. The air inlet of the air pump 8 is connected to the air outlet pipe of the steam generator 7. There are two placement seats 9, which are fixed on the left and right sides inside the shaping box 1 respectively. A steam nozzle 10 is placed inside the placement seat 9. The air inlet of the steam nozzle 10 is connected to the air outlet pipe of the air pump 8. A rotating unit 2 is provided on the top surface of the fixing plate 4. The rotating unit 2 includes a placement rod 21, a tray 22, a gear 23, a ring 24, a main motor 25, and a gear ring 26. The main motor 25 is fixed to the fixing plate 4. On the bottom surface, the output shaft of the main motor 25 is connected to the middle of the bottom surface of the ring 24. A placement rod 21 is rotatably installed in the shaft hole on the surface of the ring 24. A tray 22 is fixed to the outside of the placement rod 21. A gear 23 is installed at the bottom end of the placement rod 21. A gear ring 26 is fixed to the top surface of the fixing plate 4 and meshes with the gear 23. The input end of the main motor 25 is electrically connected to the output end of the controller 14. When the main motor 25 is started, it drives the ring 24 to rotate. The gear 23 meshes with the gear ring 26 to rotate the placement rod 21, so that the yarn on the outside of the placement rod 21 can fully contact the steam, thus solving the problem of poor steam permeability and long processing time caused by traditional stacking. The interior of the shaping box 1 is equipped with a temperature control unit 3. The 3-section includes a plate frame 31, heat dissipation holes 32, baffle plates 33, a double-acting screw 34, an auxiliary motor 35, and dust covers 38. The plate frame 31 is fixed to the top surface inside the shaping box 1. Baffle plates 33 are slidably installed on both sides inside the plate frame 31. The auxiliary motor 35 is fixed to the left side of the shaping box 1. The output shaft of the auxiliary motor 35 is connected to the left end of the double-acting screw 34. The threads at both ends of the double-acting screw 34 are opposite. The double-acting screw 34 is threadedly connected to the screw hole in the middle of the baffle plate 33. The heat dissipation holes 32 are evenly distributed on both sides of the top surface of the shaping box 1. There are two dust covers 38, which are fixed to the top surface of the shaping box 1, one on the left and one on the right. The input end of the auxiliary motor 35 is electrically connected to the output end of the controller 14. Starting the auxiliary motor 35 drives the double-acting screw 34 to rotate. The opening and closing degree of the baffle plate 33 is adjusted to control the opening area of the heat dissipation hole 32 to prevent the yarn from being damaged by excessive temperature. The dust cover 38 can prevent dust from falling into the interior of the setting box 1. The temperature control unit 3 also includes a frame 36, a fan 37 and a temperature sensor 39. There are four frames 36, which are fixed to the four corners of the top surface of the fixing plate 4. The fan 37 is placed inside the frame 36. The temperature sensor 39 is installed on the rear side inside the setting box 1. The input end of the fan 37 is electrically connected to the output end of the controller 14, and the output end of the temperature sensor 39 is electrically connected to the input end of the controller 14. The temperature sensor 39 can detect the temperature inside the setting box 1 in real time to start the fan 37 to improve the airflow circulation inside the box.
[0025] The system also includes a controller 14, located on the left side of the shaping chamber 1. The input terminals of the steam generator 7 and the air pump 8 are electrically connected to the output terminal of the controller 14, which in turn is electrically connected to the output terminal of an external power supply. When the steam generator 7 is activated, steam is diverted through the two air pumps to the symmetrically arranged steam nozzles 10, which then spray onto the surface of the yarn for steam shaping. The system also includes a linear motor 11 and an observation window 12. There are two linear motors 11, installed on the left and right sides inside the shaping chamber 1, respectively. The inner side of the linear motor 11's actuator mount is connected to the chamber door. One end of the rear side is connected to the observation window 12, which is installed on the surface of the box door 5. The input end of the linear motor 11 is electrically connected to the output end of the controller 14. When the linear motor 11 is started, it automatically drives the box door 5 to open and close. The observation window 12 allows personnel to check the yarn steam setting process. It also includes a wireless transmitter 13, which is fixed to the bottom of the left side of the setting box 1. The output end of the wireless transmitter 13 is electrically connected to the input end of the controller 14. The wireless transmitter 13 can transmit the detected temperature and operating status data to the personnel for viewing, thereby facilitating personnel to make adjustments.
[0026] The working principle of the blended yarn humidification and setting device provided by this utility model is as follows: First, the yarns are installed on the outside of the placement rod 21. The steam generator 7 is started, and the steam is diverted to the symmetrically arranged steam nozzles 10 through the air pumps on both sides, and sprayed onto the surface of the yarn for steam setting treatment. At the same time, the main motor 25 is started to drive the ring 24 to rotate. The gear 23 meshes with the gear ring 26 to make the placement rod 21 rotate, so that the yarns on the outside of the placement rod 21 can fully contact the steam, thus solving the problems of poor steam penetration and long processing time caused by traditional stacking. Temperature sensor 39 can detect the temperature inside the setting box 1 in real time. The auxiliary motor 35 is started to drive the bidirectional lead screw 34 to rotate to adjust the opening and closing degree of the baffle 33 to control the opening area of the heat dissipation hole 32, so as to prevent the yarn from being damaged by excessive temperature. The dust cover 38 can prevent dust from falling into the interior of the setting box 1. At the same time, the fan 37 is started to improve the air circulation inside the box. The output end of the wireless transmitter 13 is electrically connected to the input end of the controller 14. The wireless transmitter 13 can transmit the detected temperature and operating status data to the personnel for viewing, so as to facilitate the personnel to make adjustments.
[0027] It is worth noting that the controller 14 disclosed in the above embodiments is model FX3U-32MT / ES-A, while the steam generator 7 can be freely configured according to the actual application scenario. It is recommended to use model DZQ-12 steam generator. The temperature sensor 39 can be model E52-CA1AY 2M temperature sensor, and the wireless transmitter 13 can be model ME909s-821 wireless transmitter. The controller 14 controls the main motor 25, auxiliary motor 35, fan 37, temperature sensor 39, steam generator 7, air pump 8, linear motor 11, and wireless transmitter 13 using methods commonly used in the prior art.
[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A humidification and setting device for blended yarns, characterized in that: Includes a shaping box (1) and a placement base (9); Shaping box (1): It is equipped with a fixing plate (4) inside. A box door (5) is slidably installed on the front side of the shaping box (1). A maintenance door (6) is hinged to the bottom of the front side of the shaping box (1). A steam generator (7) is placed on the bottom surface inside the shaping box (1). Air pumps (8) are fixed on both sides of the bottom surface of the fixing plate (4). The air inlet of the air pump (8) is connected to the air outlet of the steam generator (7). There are two placement seats (9) and they are fixed on the left and right sides inside the shaping box (1). A steam nozzle (10) is placed inside the placement seat (9). The air inlet of the steam nozzle (10) is connected to the air outlet of the air pump (8). A rotating unit (2) is provided on the top surface of the fixing plate (4). A temperature control unit (3) is provided inside the shaping box (1). The system also includes a controller (14), which is located on the left side of the shaping box (1). The input terminals of the steam generator (7) and the air pump (8) are electrically connected to the output terminal of the controller (14), and the input terminal of the controller (14) is electrically connected to the output terminal of an external power source.
2. The blended yarn humidification and setting device according to claim 1, characterized in that: The rotating unit (2) includes a placement rod (21), a tray (22), a gear (23), a ring (24), a main motor (25), and a gear ring (26). The main motor (25) is fixed on the bottom surface of the fixed plate (4). The output shaft of the main motor (25) is connected to the middle of the bottom surface of the ring (24). The placement rod (21) is rotatably installed in the shaft hole on the surface of the ring (24). The tray (22) is fixed on the outside of the placement rod (21). The gear (23) is installed at the bottom end of the placement rod (21). The gear ring (26) is fixed on the top surface of the fixed plate (4). The gear ring (26) meshes with the gear (23). The input end of the main motor (25) is electrically connected to the output end of the controller (14).
3. The blended yarn humidification and setting device according to claim 1, characterized in that: The temperature control unit (3) includes a plate frame (31), heat dissipation holes (32), a baffle plate (33), a two-way lead screw (34), an auxiliary motor (35), and a dust cover (38). The plate frame (31) is fixed on the top surface inside the shaping box (1). Baffle plates (33) are slidably installed on both sides inside the plate frame (31). The auxiliary motor (35) is fixed on the left side of the shaping box (1). The output shaft of the auxiliary motor (35) is connected to the left end of the two-way lead screw (34). The threads at both ends of the two-way lead screw (34) are opposite. The two-way lead screw (34) is threadedly connected to the screw hole in the middle of the baffle plate (33). The heat dissipation holes (32) are evenly opened on both sides of the top surface of the shaping box (1). There are two dust covers (38) and they are fixed on the top surface of the shaping box (1) with left and right sides corresponding to each other. The input end of the auxiliary motor (35) is electrically connected to the output end of the controller (14).
4. The blended yarn humidification and setting device according to claim 3, characterized in that: The temperature control unit (3) also includes a frame (36), a fan (37) and a temperature sensor (39). There are four frames (36) and they are fixed at the four corners of the top surface of the fixing plate (4). The fan (37) is placed inside the frame (36). The temperature sensor (39) is installed on the rear side inside the shaping box (1). The input end of the fan (37) is electrically connected to the output end of the controller (14), and the output end of the temperature sensor (39) is electrically connected to the input end of the controller (14).
5. The blended yarn humidification and setting device according to claim 1, characterized in that: It also includes a linear motor (11) and an observation window (12). There are two linear motors (11) and they are respectively installed on the left and right sides inside the shaping box (1). The inner side of the moving part of the linear motor (11) is connected to one end of the rear side of the box door (5). The observation window (12) is installed on the surface of the box door (5). The input end of the linear motor (11) is electrically connected to the output end of the controller (14).
6. The blended yarn humidification and setting device according to claim 1, characterized in that: It also includes a wireless transmitter (13), which is fixed to the bottom of the left side of the shaping box (1), and the output of the wireless transmitter (13) is electrically connected to the input of the controller (14).