Four-station automatic fly cutting device for garment production

Abstract

This utility model discloses a four-station automatic placket cutting device for garment production, comprising: a frame, a rotating working device, an ultrasonic cutting device, an automatic receiving mechanism, and an automatic lifting receiving platform. The ultrasonic cutting device is located at the upper end of the frame, the rotating working device is located at one end of the ultrasonic cutting device, the automatic receiving mechanism is located on one side of the ultrasonic cutting device, and the automatic lifting receiving platform is located on one side of the automatic receiving mechanism and directly opposite the rotating working device. By applying this utility model, a four-station automatic placket cutting device for garment production is proposed, which significantly improves production efficiency, thereby meeting the requirements of large-scale production. Furthermore, by incorporating the automatic receiving mechanism and the automatic lifting receiving platform, it can automatically collect the cut garment pieces, reducing the labor intensity of workers and minimizing damage and contamination caused by human factors during the garment piece collection process.

Description

Technical Field

[0001] This utility model relates to the field of garment manufacturing technology, and in particular to a four-station automatic placket cutting device for garment production. Background Technology

[0002] Placket cutting is a crucial step in garment manufacturing. While existing rotary cutting equipment can achieve a certain degree of continuous cutting through its rotating worktable, it has only one or two stations, resulting in insufficient production efficiency. Consequently, existing rotary cutting equipment cannot meet the needs of parallel operation of multiple plackets in garment production. Furthermore, existing rotary cutting equipment lacks an automatic material collection function after cutting, which can easily cause damage and contamination to garment pieces during manual material collection, affecting product quality. Utility Model Content

[0003] In view of this, in order to solve the above problems, the purpose of this utility model is to provide a four-station automatic placket cutting equipment for garment production, including: a frame, a rotating working device, an ultrasonic cutting device, an automatic material receiving mechanism, and an automatic lifting material receiving platform. The ultrasonic cutting device is located at the upper end of the frame, the rotating working device is located at one end of the ultrasonic cutting device, the automatic material receiving mechanism is located on one side of the ultrasonic cutting device, and the automatic lifting material receiving platform is located on one side of the automatic material receiving mechanism and is directly opposite the rotating working device.

[0004] In another preferred embodiment, the rotary working device includes: a rotary worktable, a reversing device, a pressure plate, and a feeding platform. The rotary worktable is circular, and the four feeding platforms are evenly distributed along the circumference of the rotary worktable. The feeding platforms are connected to the rotary worktable through the reversing device, and each feeding platform has two pressure plates at its upper end.

[0005] In another preferred embodiment, the automatic material receiving device includes: a slide rail, a material receiving lever, and a material gripping clamp, wherein the material receiving lever is slidably connected to the slide rail, and the material gripping clamp is disposed on the side of the material receiving lever near the rotating working device.

[0006] In another preferred embodiment, the device further includes a first sensor disposed on the ultrasonic cutting apparatus.

[0007] In another preferred embodiment, the ultrasonic cutting device has an ultrasonic cutter head operably located between the two pressure plates.

[0008] In another preferred embodiment, the rotary worktable includes a base and a turntable, the turntable being disposed above the base and rotatably connected to the base via a first rotary motor, the reversing device being disposed at the upper end of the turntable, and the upper end of the reversing device being connected to the feeding platform.

[0009] In another preferred embodiment, the automatic material receiving device further includes a cylinder, the material receiving lever is disposed on one side of the slide rail, the cylinder is disposed on the other side of the slide rail, and the cylinder is connected to the material receiving lever.

[0010] In another preferred embodiment, a second sensor is provided on the receiving lever, and the second sensor is located between the two gripping clamps.

[0011] In another preferred embodiment, a third sensor is also included, wherein a plurality of the third sensors are disposed at the edge of the turntable, and each of the third sensors is directly opposite one of the reversing devices.

[0012] The present invention, by adopting the above-mentioned technical solution, has the following positive effects compared with the prior art: By applying the present invention, a four-station automatic placket cutting device for garment production is proposed. Compared with manual or existing technologies, its four-station parallel working mode is conducive to significantly improving production efficiency, thereby meeting the requirements of large-scale production. In addition, by setting up an automatic material receiving mechanism and an automatic lifting material receiving platform, it can also realize the function of automatically collecting the cut garment pieces, which is conducive to reducing the labor intensity of workers and reducing garment piece damage and pollution caused by human factors during the garment piece collection process. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a four-station automatic placket cutting device for garment production according to the present invention.

[0014] In the attached image:

[0015] 1. Frame; 2. Rotary worktable; 3. Reversing device; 4. Feeding platform; 5. Pressure plate; 6. Ultrasonic cutting device; 7. Slide rail; 8. Receiving lever; 9. Gripping clamp; 10. Automatic lifting receiving platform; 21. Base platform; 22. Turntable; 61. Ultrasonic cutter head; 101. Tooling plate; 102. Lifting mechanism. Detailed Implementation

[0016] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "back", "horizontal", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0018] It should be noted that the terms "horizontal" and "vertical" in this utility model are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".

[0019] like Figure 1 The image shows a preferred embodiment of a four-station automatic placket cutting device for garment production, comprising: a frame 1, a rotating working device, an ultrasonic cutting device 6, an automatic material receiving mechanism, and an automatic lifting material receiving platform 10. The ultrasonic cutting device 6 is disposed at the upper end of the frame 1, the rotating working device is disposed at one end of the ultrasonic cutting device 6, the automatic material receiving mechanism is disposed on one side of the ultrasonic cutting device 6, and the automatic lifting material receiving platform 10 is disposed on one side of the automatic material receiving mechanism and is directly opposite the rotating working device.

[0020] Furthermore, as a preferred embodiment, the lower end of the frame 1 is provided with rollers that have a braking function. Furthermore, the rollers facilitate movement of the equipment and ensure its stability during operation, preventing movement or shaking.

[0021] Furthermore, as a preferred embodiment, the rotary working device includes: a rotary worktable 2, a reversing device 3, a pressure plate 5, and a feeding platform 4. The rotary worktable 2 is arranged in a circle, and the four feeding platforms 4 are evenly distributed along the circumference of the rotary worktable 2. The feeding platforms 4 are connected to the rotary worktable 2 through the reversing device 3, and each feeding platform 4 has two pressure plates 5 at its upper end.

[0022] Furthermore, in a preferred embodiment, the four feeding platforms 4 are sequentially divided into a processing station, a receiving station, a feeding station, and a rotating station. The processing station is located directly below the ultrasonic cutter head 61, and the receiving station is relatively close to the automatic receiving mechanism. Furthermore, workers can place garment pieces on the feeding station, where the ultrasonic cutter head 61 can cut the garment pieces at the processing station. The automatic receiving mechanism can transport the garment pieces from the receiving station to the automatic lifting receiving platform 10, thus facilitating workers to remove the cut garment pieces from the automatic lifting receiving platform 10.

[0023] Furthermore, as a preferred embodiment, the automatic material receiving device includes: a slide rail 7, a material receiving lever 8, and a material gripper 9. The material receiving lever 8 is slidably connected to the slide rail 7, and the material gripper 9 is disposed on the side of the material receiving lever 8 near the rotating working device.

[0024] Furthermore, as a preferred embodiment, the ultrasonic cutting device 6 and the material gripper 9 are existing technologies, and therefore will not be described in detail here.

[0025] Furthermore, as a preferred embodiment, the slide rail 7 is mounted on the frame 1 and located on one side of the rotary table 2.

[0026] Furthermore, as a preferred embodiment, it further includes: a first sensor, which is disposed on the ultrasonic cutting device 6. The first sensor is used to detect whether the processing station is located directly below the ultrasonic cutting head 61. When the processing station is directly below the ultrasonic cutting head 61, the first sensor can send a relevant signal to the PLC controller. After receiving the relevant signal sent by the first sensor, the PLC controller can control the ultrasonic cutting head to cut the garment piece.

[0027] Furthermore, as a preferred embodiment, the ultrasonic cutting device 6 has an ultrasonic cutter head 61, which is operably located between two pressure plates 5.

[0028] Furthermore, in a preferred embodiment, the rotary worktable 2 includes a base 21 and a turntable 22. The turntable 22 is disposed above the base 21 and is rotatably connected to the base 21 via a first rotary motor. A reversing device 3 is disposed at the upper end of the turntable 22, and the upper end of the reversing device 3 is connected to the feeding platform 4. Further, the first rotary motor drives the turntable 22 to rotate, thereby driving the four feeding platforms 4 to rotate, so as to realize the switching of the four feeding platforms 4 between the processing station, the receiving station, the feeding station, and the rotary station, achieving continuous production.

[0029] Furthermore, as a preferred embodiment, the first rotary motor drives the turntable 22 to rotate intermittently. Furthermore, the first rotary motor stops working for a certain period of time each time it drives the turntable 22 to rotate 90°, so that the operator at the unloading station can complete the unloading operation, the ultrasonic cutting device 6 at the processing station can complete the cutting operation, and the automatic receiving mechanism at the receiving station can complete the receiving operation.

[0030] Furthermore, in a preferred embodiment, the reversing device 3 includes a second rotary motor. The second rotary motor drives the feeding platform 4 to rotate. At the feeding station, the second rotary motor drives the corresponding feeding platform 4 to rotate so that the pressure plate 5 is away from the operator, allowing the operator to place the garment pieces flat on the feeding platform 4. At the processing station, the second rotary motor drives the corresponding feeding platform 4 to rotate so that the ultrasonic cutter head 61 is positioned between the two pressure plates 5, allowing the pressure plates 5 to press the garment pieces firmly when the ultrasonic cutter head 61 cuts the garment pieces on the feeding platform 4, preventing the garment pieces from moving during the cutting process. At the receiving station, the second rotary motor drives the corresponding feeding platform 4 to rotate so that the pressure plate 5 is away from the gripping clamp 9, allowing the gripping clamp 9 to easily pick up the garment pieces on the feeding platform 4.

[0031] Furthermore, as a preferred embodiment, the automatic material receiving device also includes: a cylinder, a material receiving lever 8 disposed on one side of the slide rail 7, a cylinder disposed on the other side of the slide rail 7, and the cylinder being connected to the material receiving lever 8.

[0032] Furthermore, as a preferred embodiment, a slider is provided on the slide rail 7, and the material receiving lever 8 is slidably connected to the slide rail 7 through the slider.

[0033] Furthermore, in a preferred embodiment, a second sensor is provided on the receiving lever 8, located between the two gripping clamps 9. The second sensor is used to detect whether there is a piece of clothing at the receiving station. When the second sensor detects a piece of clothing at the receiving station, it sends a relevant signal to the PLC controller. The PLC controller then controls the gripping clamps 9 to pick up the piece of clothing at the receiving station, and simultaneously controls the lifting mechanism 102 to drive the tooling plate 101 to rise above the turntable 22. After the gripping clamps 9 have picked up the piece of clothing, the PLC controller controls the cylinder to drive the receiving lever 8 to move a certain distance away from the receiving station along the slide rail 7. Then, the PLC controller controls the gripping clamps 9 to release the piece of clothing and controls the cylinder to drive the receiving lever 8 to move a certain distance closer to the receiving station along the slide rail 7, allowing the piece of clothing to fall onto the tooling plate 101.

[0034] Furthermore, in a preferred embodiment, a third sensor is also included. Several third sensors are disposed at the edge of the turntable 22, and each third sensor is directly opposite a reversing device 3. The third sensor is used to detect the height of the tooling plate 101. When the third sensor detects that the tooling plate 101 is a certain distance above the turntable 22, the third sensor can send a relevant signal to the PLC controller. The PLC controller controls the lifting mechanism 102 to stop lifting the tooling plate 101, so that the tooling plate 101 can maintain a small distance from the lower end of the garment piece, thereby allowing the garment piece to fall relatively flat onto the tooling plate 101.

[0035] Furthermore, as a preferred embodiment, the automatic lifting receiving platform 10 includes a tooling plate 101 and a lifting mechanism 102. The tooling plate 101 is connected to the upper end of the lifting mechanism 102, and the lifting mechanism 102 is used to drive the tooling plate 102 to rise or fall.

[0036] Furthermore, as a preferred embodiment, the lifting mechanism 102 is existing technology, and therefore will not be described in detail here.

[0037] Furthermore, in a preferred embodiment, the first sensor, the second sensor, and the third sensor are all photoelectric sensors.

[0038] Furthermore, in a preferred embodiment, the reversing device 3, the first rotary motor, the cylinder, the ultrasonic cutting device 6, the first sensor, the second sensor, the third sensor, and the lifting mechanism 102 are all connected to an external PLC controller.

[0039] The working principle of this utility model is as follows: During use, the operator can place the garment piece on the feeding platform 4 at the feeding station. Then, the rotation of the turntable 2 moves the feeding platform 4 to the rotating station. At this time, the turntable 2 will stop rotating for a certain period, and then continue rotating, thereby moving the feeding platform 4 directly below the ultrasonic cutting head 61. At this point, the feeding platform 4 is in the cutting station. The turntable 2 will then stop rotating for a certain period, and the ultrasonic cutting head 61 can cut the garment piece. After cutting, the garment piece is moved back to its starting position by the turntable 2. The rotating feed platform 4 can move to the receiving station. At this time, the turntable 2 will continue to stop rotating for a certain period of time. Then, the gripper 9 will grab the garment piece on the feed platform. After the gripper is completed, the receiving lever 8 will move away from the feed platform. The movement of the receiving lever 8 can drive the garment piece to move and approach the tooling plate 101. When the receiving lever 8 moves a certain distance, the gripper 9 will release the garment piece, so that the garment piece falls onto the tooling plate 101. At the same time, the receiving lever 8 moves back to its original position, and the feed platform 4 returns to the feed platform 4 with the movement of the turntable 2.

[0040] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A four-station automatic placket cutting device for garment production, characterized in that, include: The machine includes a frame, a rotating working device, an ultrasonic cutting device, an automatic material receiving mechanism, and an automatic lifting material receiving platform. The ultrasonic cutting device is located at the upper end of the frame, the rotating working device is located at one end of the ultrasonic cutting device, the automatic material receiving mechanism is located on one side of the ultrasonic cutting device, and the automatic lifting material receiving platform is located on one side of the automatic material receiving mechanism and is directly opposite the rotating working device.

2. The four-station automatic placket cutting equipment for garment production according to claim 1, characterized in that, The rotating working device includes: a rotating worktable, a reversing device, a pressure plate, and a feeding platform. The rotating worktable is circular, and the four feeding platforms are evenly distributed along the circumference of the rotating worktable. The feeding platforms are connected to the rotating worktable through the reversing device, and two pressure plates are provided at the upper end of each feeding platform.

3. The four-station automatic placket cutting equipment for garment production according to claim 1, characterized in that, The automatic material receiving device includes: a slide rail, a material receiving lever, and a material gripping clamp. The material receiving lever is slidably connected to the slide rail, and the material gripping clamp is disposed on the side of the material receiving lever near the rotating working device.

4. The four-station automatic placket cutting equipment for garment production according to claim 1, characterized in that, Also includes: The first sensor is mounted on the ultrasonic cutting device.

5. The four-station automatic placket cutting equipment for garment production according to claim 2, characterized in that, The ultrasonic cutting device has an ultrasonic cutter head that is operably located between the two pressure plates.

6. The four-station automatic placket cutting equipment for garment production according to claim 2, characterized in that, The rotary worktable includes a base platform and a turntable. The turntable is disposed above the base platform and is rotatably connected to the base platform via a first rotary motor. The reversing device is disposed at the upper end of the turntable and the upper end of the reversing device is connected to the feeding platform.

7. The four-station automatic placket cutting equipment for garment production according to claim 3, characterized in that, The automatic material receiving device further includes a cylinder, the material receiving lever is disposed on one side of the slide rail, the cylinder is disposed on the other side of the slide rail, and the cylinder is connected to the material receiving lever.

8. The four-station automatic placket cutting equipment for garment production according to claim 1, characterized in that, A second sensor is provided on the receiving lever, and the second sensor is located between the two gripping clamps.

9. The four-station automatic placket cutting equipment for garment production according to claim 6, characterized in that, It also includes a third sensor, several of which are disposed at the edge of the turntable, and each of the third sensors is directly opposite one of the reversing devices.

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