A maintenance platform for a gyratory crusher

By designing a maintenance platform, the problem of poor stability of the engineering ladder during the maintenance of gyratory crushers was solved, thus improving the convenience and safety of maintenance.

CN224338702UActive Publication Date: 2026-06-09TIBET JINLONG MINING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIBET JINLONG MINING CO LTD
Filing Date
2025-07-14
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

When overhauling existing gyratory crushers, the engineering ladder has poor stability and limited range of motion, making maintenance inconvenient and unsafe.

Method used

A maintenance platform including a maintenance bench, a staircase, and supporting components was designed. The maintenance bench is composed of I-beams, platform plates, and reinforcing steel. The supporting components consist of bottom support columns, top support columns, and U-shaped sleeve plates, which are fixed by welding and bolting to provide stable support.

Benefits of technology

It improves the convenience and safety of crusher maintenance, ensures the stability of the maintenance platform, avoids shaking, and enhances the operational safety of maintenance workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a maintenance platform for a gyratory crusher, relating to the field of crusher technology. The utility model includes a maintenance platform, a staircase, and supporting components. The staircase is located on one side of the maintenance platform, and the supporting components are located below the maintenance platform. The maintenance platform includes I-beams, a platform plate, transverse reinforcing steel, and longitudinal reinforcing steel, with four I-beams. In this utility model, the bottom of the crusher body passes through the central hole in the middle of the maintenance platform, which is composed of the maintenance platform, staircase, and supporting components. After maintenance workers walk onto the maintenance platform, they can inspect the central frame pins, crossbeam pins, and crusher vibration at the bottom of the crusher body, improving the convenience of daily maintenance of the crusher body and enhancing the safety of maintenance workers. By setting supporting components below the maintenance platform, the platform can be supported, improving its stability and preventing swaying.
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Description

Technical Field

[0001] This utility model relates to the field of crusher technology, specifically a maintenance platform for a gyratory crusher. Background Technology

[0002] The gyratory crusher, also known as the vertical compound crusher or compound crusher, is a machine used in crushing and sand making production lines. The gyratory crusher consists of two truncated cone rings placed in opposite directions, forming a crushing chamber. The crushing work is completed by the gyratory swing motion of the inner cone around the center line of the outer cone. Due to its large size, it is mostly used in large mines and large quarries.

[0003] However, existing technologies still have some shortcomings when overhauling crushers:

[0004] After the crusher is installed on the mounting well, during routine maintenance, it is often necessary to check the pins of the central frame, the pins of the crossbeam, and the vibration of the crusher at the bottom. However, most existing technologies use engineering ladders, which are climbed by maintenance workers to carry out maintenance work. Due to the poor stability and limited range of motion of the engineering ladders, the maintenance work of the crusher is very inconvenient and unsafe. Utility Model Content

[0005] In order to solve the above problems, the purpose of this utility model is to provide a maintenance platform for a gyratory crusher.

[0006] To solve the above technical problems, the present invention adopts the following technical solution: a maintenance platform for a gyratory crusher, the maintenance platform including a maintenance platform, a walking ladder and a support component, the walking ladder being disposed on one side of the maintenance platform and the support component being disposed below the maintenance platform;

[0007] The maintenance platform includes I-beams, a platform plate, transverse reinforcing steel, and longitudinal reinforcing steel. Four I-beams are provided, and several transverse and longitudinal reinforcing steels are provided. The four I-beams are fixed together by welding. The transverse and longitudinal reinforcing steels are welded and fixed inside the four I-beams. The platform plate is fixedly provided on the upper surface of the four I-beams. A central hole is provided at the center of the platform plate.

[0008] The staircase includes channel steel steps, which are welded and fixed to one side of an I-beam.

[0009] The support component includes a bottom support column, a top support column, a U-shaped sleeve plate, and a support base plate. Several bottom support columns, top support columns, U-shaped sleeve plates, and support base plates are provided. One end of the bottom support column is fixedly connected to the upper surface of the support base plate. The top support column is slidably disposed inside the bottom support column. One end of the top support column is fixedly connected to the lower surface of the U-shaped sleeve plate. The longitudinal reinforcing steel is movably engaged inside the U-shaped sleeve plate.

[0010] Preferably, a reinforcing ring is fixedly provided at the edge of the central hole.

[0011] Preferably, a maintenance toolbox is fixedly installed on the upper surface of the platform plate.

[0012] Preferably, the staircase further includes a guardrail, which is L-shaped and welded and fixed to the channel steel steps and I-beams.

[0013] Preferably, the inner wall of the U-shaped sleeve is fixedly provided with an anti-slip pad, and the outer wall of the longitudinal reinforcing steel and the inner wall of the anti-slip pad are in contact.

[0014] Preferably, an anti-slip pad is fixedly provided on the lower surface of the supporting base plate.

[0015] Preferably, the support base plate has a plurality of assembly holes.

[0016] Preferably, a limiting bolt is threadedly mounted on the end of the bottom support column away from the support base plate, and several threaded holes are opened on both sides of the top support column. The limiting bolt passes through the threaded holes and is threadedly connected to the inner wall of the threaded holes.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] 1. In this utility model, the bottom of the crusher body passes through the central hole in the middle of the inspection platform, which is composed of an inspection platform, a walking ladder and supporting components. After the maintenance worker walks to the inspection platform, he can check the middle frame pin, crossbeam pin and crusher vibration at the bottom of the crusher body, which improves the convenience of daily maintenance of the crusher body and the safety of maintenance workers.

[0019] 2. In this utility model, by setting a support member under the maintenance platform, the maintenance platform can be supported, the stability of the maintenance platform can be improved, and the shaking of the maintenance platform can be avoided. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a structural schematic diagram of a maintenance platform for a gyratory crusher according to the present invention.

[0022] Figure 2 This is another structural schematic diagram of a maintenance platform for a gyratory crusher according to the present invention.

[0023] Figure 3 This is a schematic diagram showing the separation of the platform plate and the I-beam of this utility model.

[0024] Figure 4 This is a schematic diagram showing the separation of the longitudinal reinforcing steel and the support component of this utility model.

[0025] Figure 5 This is an exploded structural diagram of the support component of this utility model.

[0026] Figure 6 This is a schematic diagram of the structure of the maintenance platform, installation well, and crusher body in an embodiment of this utility model.

[0027] In the diagram: 1. Inspection platform; 2. Staircase; 3. Support component; 11. I-beam; 12. Platform plate; 13. Center hole; 14. Reinforcing ring; 15. Transverse reinforcing steel; 16. Longitudinal reinforcing steel; 17. Inspection toolbox; 21. Channel steel steps; 22. Guardrail; 31. Bottom support column; 32. Top support column; 33. U-shaped sleeve plate; 34. Anti-slip pad; 35. Support base plate; 36. Anti-slip pad; 37. Assembly hole; 38. Limit bolt; 39. Threaded hole; 10. Installation well; 20. Crusher body. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example: Figure 1-6As shown, this utility model provides a maintenance platform for a gyratory crusher. The maintenance platform includes a maintenance platform 1, a walking ladder 2, and a support member 3. The walking ladder 2 is located on one side of the maintenance platform 1, and the support member 3 is located below the maintenance platform 1. The walking ladder 2 is used for maintenance workers to walk onto the maintenance platform 1. The maintenance platform 1 is used for the maintenance of the frame pins, crossbeam pins, and crusher vibration inspection in the crusher body 20. The support member 3 is used to support the maintenance platform 1 and improve the stability of the maintenance platform 1.

[0030] The maintenance platform 1 includes I-beams 11, a platform plate 12, transverse reinforcing steel 15, and longitudinal reinforcing steel 16. Four I-beams 11 are provided, and several transverse and longitudinal reinforcing steel 15 and 16 are provided. The four I-beams 11 are fixed together by welding. The I-beams 11 are welded to the side wall of the mounting well 10 by anchor bolts. The transverse and longitudinal reinforcing steel 15 and 16 are welded and fixed inside the four I-beams 11. The platform plate 12 is fixedly installed on the upper surface of the four I-beams 11, and a [missing information - likely a design feature] is opened at the center of the platform plate 12. The crusher body 20 passes through the central hole 13. A reinforcing ring 14 is fixedly installed at the edge of the central hole 13. By installing the reinforcing ring 14, the stability at the position of the central hole 13 can be improved, and the platform plate 12 can be prevented from cracking. A maintenance toolbox 17 is fixedly installed on the upper surface of the platform plate 12. By installing the maintenance toolbox 17, the maintenance tools and consumables required for the frame pins, crossbeam pins, and crusher vibration inspection in the crusher body 20 can be stored in the maintenance toolbox 17.

[0031] The staircase 2 includes channel steel steps 21 and guardrails 22. The channel steel steps 21 are welded and fixed to one side of the I-shaped steel 11. The guardrails 22 are L-shaped and are welded and fixed to the channel steel steps 21 and the I-shaped steel 11. By setting the channel steel steps 21 and guardrails 22, the channel steel steps 21 facilitate maintenance workers to walk onto the platform 12. The guardrails 22 can protect the edges of the platform 12 and the edges of the channel steel steps 21, improve stability, and prevent maintenance workers from falling during maintenance.

[0032] Support component 3 includes a bottom support column 31, a top support column 32, a U-shaped sleeve plate 33, and a support base plate 35. Four support columns 31, 32, 33, and 35 are provided. These support columns support the inspection platform 1, improving its stability and preventing it from wobbling. One end of the bottom support column 31 and... The upper surface of the supporting base plate 35 is fixedly connected, and the top supporting column 32 is slidably disposed within the bottom supporting column 31. One end of the top supporting column 32 is fixedly connected to the lower surface of the U-shaped sleeve plate 33. The longitudinal reinforcing steel 16 is movably engaged within the U-shaped sleeve plate 33. An anti-slip pad 34 is fixedly disposed on the inner wall of the U-shaped sleeve plate 33. The outer wall of the longitudinal reinforcing steel 16 and the inner wall of the anti-slip pad 34 are in movable contact. By providing the anti-slip pad 34, the stability between the U-shaped sleeve plate 33 and the longitudinal reinforcing steel 16 is improved, thus supporting the base plate 35. An anti-slip pad 36 is fixedly installed on the lower surface. By installing the anti-slip pad 36, during the assembly of the support member 3 into the mounting well 10, the lower surface of the anti-slip pad 36 contacts the bottom wall of the mounting well 10, thereby improving the stability of the support base plate 35. Several assembly holes 37 are provided on the support base plate 35. Through the installation of the assembly holes 37 and the action of the assembly bolts, the support base plate 35 can be fixed to the bottom of the mounting well 10. A limit bolt 38 is threadedly installed on the end of the bottom support column 31 away from the support base plate 35. Several threaded holes 39 are provided on both sides of the top support column 32. The limiting bolt 38 passes through the threaded hole 39 and is rotatably connected to the inner wall of the threaded hole 39. By setting the limiting bolt 38 and multiple threaded holes 39, the top support column 32 can be slid in the bottom support column 31 before the support component 3 is assembled, and the overall length of the support component 3 can be adjusted to suit the distance between the inspection platform 1 and the bottom wall of the installation well 10. When the thread of the limiting bolt 38 enters the interior of the corresponding threaded hole 39, the top support column 32 can be limited and fixed.

[0033] Working principle: When it is necessary to inspect and repair the crusher body 20 installed in the installation well 10, the operators first build an inspection platform using four I-beams 11, a platform plate 12, multiple transverse reinforcing steels 15, multiple longitudinal reinforcing steels 16, channel steel steps 21, and guardrails 22. The four I-beams 11 are fixed to the side wall of the installation well 10 by anchor welding. The multiple transverse reinforcing steels 15 and multiple longitudinal reinforcing steels 16 are welded and fixed inside the four I-beams 11. The channel steel steps 21 are welded to one side of the I-beams 11. The guardrails 22 are welded and fixed to the channel steel steps 21 and the I-beams 11. Then, a central hole 13 is dug in the center of the platform plate 12, and the platform plate 12 is fixed to the four I-beams 11. The reinforcing ring 14 is fixed to the edge of the central hole 13. At this time, the inspection platform is initially formed, and the bottom of the crusher body 20 passes through the central hole 13.

[0034] Subsequently, pull the top support column 32 to slide it inside the bottom support column 31, adjust the overall length of the support component 3, and then make the U-shaped sleeve 33 fit under the longitudinal reinforcing steel 16. Then, pass the limiting bolt 38 through the corresponding threaded hole 39 to fix the top support column 32. At the same time, fix the support base plate 35 to the bottom wall of the installation well 10 through the assembly hole 37 and the assembly bolt. At this time, the support base plate 35, the bottom support column 31, the top support column 32 and the U-shaped sleeve 33 support the maintenance platform 1, improve its stability and avoid shaking.

[0035] During subsequent maintenance, maintenance workers can walk up to the platform plate 12 via the channel steel steps 21 to inspect the central frame pin, crossbeam pin, and crusher vibration at the bottom of the crusher body 20, thereby improving the convenience of daily maintenance of the crusher body 20 and enhancing the safety of maintenance workers.

[0036] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0037] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A maintenance platform for a gyratory crusher, characterized in that: The maintenance platform includes a maintenance platform (1), a staircase (2), and a support component (3). The staircase (2) is located on one side of the maintenance platform (1), and the support component (3) is located below the maintenance platform (1). The maintenance platform (1) includes I-beams (11), a platform plate (12), transverse reinforcing steel (15), and longitudinal reinforcing steel (16). Four I-beams (11) are provided, and several transverse reinforcing steels (15) and longitudinal reinforcing steels (16) are provided. The four I-beams (11) are fixed together by welding. The transverse reinforcing steels (15) and longitudinal reinforcing steels (16) are welded and fixed inside the four I-beams (11). The platform plate (12) is fixedly provided on the upper surface of the four I-beams (11). A central hole (13) is provided at the center of the platform plate (12). The staircase (2) includes channel steel steps (21), which are welded and fixed to one side of the I-beam (11); The support member (3) includes a bottom support column (31), a top support column (32), a U-shaped sleeve plate (33), and a support base plate (35). Several bottom support columns (31), top support columns (32), U-shaped sleeve plates (33), and support base plates (35) are provided. One end of the bottom support column (31) is fixedly connected to the upper surface of the support base plate (35). The top support column (32) is slidably disposed in the bottom support column (31). One end of the top support column (32) is fixedly connected to the lower surface of the U-shaped sleeve plate (33). The longitudinal reinforcing steel (16) is movably engaged in the U-shaped sleeve plate (33).

2. The maintenance platform for a gyratory crusher as described in claim 1, characterized in that, A reinforcing ring (14) is fixedly provided at the edge of the central hole (13).

3. The maintenance platform for a gyratory crusher as described in claim 1, characterized in that, A maintenance toolbox (17) is fixedly installed on the upper surface of the platform plate (12).

4. The maintenance platform for a gyratory crusher as described in claim 1, characterized in that, The staircase (2) also includes a guardrail (22), which is L-shaped and is welded and fixed to the channel steel steps (21) and the I-beams (11).

5. The maintenance platform for a gyratory crusher as described in claim 1, characterized in that, The inner wall of the U-shaped sleeve (33) is fixedly provided with an anti-slip pad (34), and the outer wall of the longitudinal reinforcing steel (16) and the inner wall of the anti-slip pad (34) are in contact.

6. The maintenance platform for a gyratory crusher as described in claim 1, characterized in that, An anti-slip pad (36) is fixedly provided on the lower surface of the supporting base plate (35).

7. A maintenance platform for a gyratory crusher as described in claim 1, characterized in that, The support base plate (35) has several assembly holes (37).

8. A maintenance platform for a gyratory crusher as described in claim 1, characterized in that, The bottom support column (31) is threadedly mounted with a limiting bolt (38) at one end away from the support base plate (35). The top support column (32) has several threaded holes (39) on both sides. The limiting bolt (38) passes through the threaded hole (39) and is threadedly connected to the inner wall of the threaded hole (39).