Intelligent online monitoring device for gas odorant

By designing an intelligent online monitoring device for gas odorants, and utilizing a tetrahydrothiophene sensor and a robotic arm gripping component, real-time and accurate monitoring of tetrahydrothiophene concentration at the end of the gas pipeline was achieved. This solves the problems of long cycle time, high cost, and poor accuracy of existing detection methods, and improves the safety of gas use.

CN224339916UActive Publication Date: 2026-06-09NANJING YIMEIWO ELECTRONICS TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING YIMEIWO ELECTRONICS TECH
Filing Date
2025-05-15
Publication Date
2026-06-09

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Abstract

The application discloses a kind of gas odorant intelligent online monitoring devices, including, control component, including data monitoring terminal, tetrahydrothiophene sensor, air pump, two-position three-way electromagnetic reversing valve and control module;And, pipeline connection component, including natural gas pipeline and the several natural gas pressure taps of being set on natural gas pipeline, utilize existing sensor technology, communication technology, design a kind of gas odorant intelligent online monitoring device, carry out tetrahydrothiophene concentration monitoring to gas pipeline end monitoring point, and real-time upload management system, provide accurate data support its decision for management personnel, effectively guarantee gas use safety.
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Description

Technical Field

[0001] This invention relates to the technical field of gas pipelines near the user end, and in particular to an intelligent online monitoring device for gas odorants. Background Technology

[0002] Natural gas, as a clean energy source, is widely used in residential and industrial production. However, natural gas itself is colorless and odorless, which increases the risk of leaks being difficult to detect. To improve safety, odorants are usually added to natural gas. The main purpose of adding odorants is to enable rapid detection of natural gas leaks through smell, allowing for timely measures to prevent accidents. Because humans are highly sensitive to odors, the addition of odorants can significantly improve the detection rate of natural gas leaks, ensuring public safety.

[0003] The odorant added to natural gas is usually tetrahydrothiophene (THT). THT is an organic compound with the chemical formula C4H8S. It can be uniformly dispersed in natural gas and will not have an adverse effect on the combustion performance of natural gas, human health, or the environment. It is also highly stable and can ensure the long-lasting odorization effect.

[0004] To ensure the safety of gas supply, the odorization concentration should be maintained within a certain range to ensure that the tetrahydrothiophene concentration at the end of the pipeline is greater than the minimum detection limit. Gas operating companies regularly test the tetrahydrothiophene concentration at the end of the pipeline according to relevant requirements. The traditional testing method involves manual sampling on-site followed by laboratory analysis. This method has limitations such as long cycle time, poor real-time performance, and high cost. Currently, handheld tetrahydrothiophene detectors are available on the market. Although convenient and fast, their high cost, complex operation, high maintenance costs, and limited environmental adaptability result in unreliable accuracy and have prevented their widespread application. Summary of the Invention

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.

[0006] In view of the problems existing in the above-mentioned intelligent online monitoring devices for gas odorants, the present invention is proposed.

[0007] Therefore, the purpose of this invention is to provide an intelligent online monitoring device for gas odorants.

[0008] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a smart online monitoring device for gas odorant, comprising: a control component, including a data monitoring terminal, a tetrahydrothiophene sensor, a gas pump, a two-position three-way solenoid valve, and a control module; and a pipeline connection component, including a natural gas pipeline and a plurality of natural gas pressure taps installed on the natural gas pipeline.

[0009] As a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, the control module includes a single-chip microcomputer MSP430, a solenoid valve control circuit, an RS485 circuit, a gas pump control circuit, a reset circuit, a real-time clock circuit, a FRAM memory, a FLASH memory, a communication circuit, an LCD circuit, and a crystal oscillator circuit.

[0010] In a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, the release component includes a gripping component disposed on the natural gas pressure tap and a pressing component disposed on the gripping component; and...

[0011] The gripping component includes a gripping rod disposed at the lower end of the robotic arm, a transition rod disposed on the gripping rod, and clamping members disposed at both ends of the transition rod. An extension rod is disposed at the end of the gripping rod. The clamping members include a slot formed at the end of the extension rod, an extension rod slidably connected to the end of the extension rod, and a pressure plate rotatably connected to the end of the extension rod. A gripping layer is disposed at the lower end of the pressure plate.

[0012] As a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, the pressing component includes a receiving plate slidably connected to an extension rod, a pressing plate hinged to the receiving plate, and a linkage rod disposed between the two pressing plates, wherein the front end of the pressing plate is provided with an inclined surface.

[0013] In a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, the extension rod is provided with a sliding groove for the receiving plate to slide, and a torsion spring is provided between the linkage rod and the receiving plate to drive the pressing plate to rotate away from the receiving plate.

[0014] The sliding groove has a blocking feature at its opening, and the upper surface of the pressing plate has an arc surface.

[0015] In a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, the extension rod has a storage cavity inside, the storage cavity is connected to a sliding groove and a slot, and a drive base plate is rotatably connected inside the storage cavity, the drive base plate being inclined.

[0016] In a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, a driving component is provided inside the storage cavity, and a pawl is provided at the front end of the driving component that is hinged to the end side of the driving base plate.

[0017] In a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, a gripping layer is provided in the slot.

[0018] In a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, both the receiving plate and the rear end of the extending rod are provided with abutment rods, and the abutment rods are always in contact with the surface of the driving base plate.

[0019] In a preferred embodiment of the intelligent online monitoring device for gas odorant described in this invention, the data monitoring terminal is connected by bolts.

[0020] The beneficial effects of this invention are as follows: By utilizing existing sensor and communication technologies, an intelligent online monitoring device for gas odorants is designed to monitor the tetrahydrothiophene concentration at the end monitoring point of the gas pipeline and upload the data to the management system in real time, providing managers with accurate data to support their decision-making and effectively ensuring the safety of gas use. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0022] Figure 1 This is a schematic diagram of the overall structure of the intelligent online monitoring device for gas odorant of the present invention.

[0023] Figure 2 This is a schematic diagram of the grasping component described in the intelligent online monitoring device for gas odorant of the present invention.

[0024] Figure 3 This is a bottom view schematic diagram of the grasping component of the intelligent online monitoring device for gas odorant of the present invention.

[0025] Figure 4 This is a schematic diagram of the internal structure of the grasping component in the intelligent online monitoring device for gas odorant of the present invention.

[0026] Figure 5 This is a cross-sectional schematic diagram of the internal structure of the extension rod described in the intelligent online monitoring device for gas odorant of the present invention. Detailed Implementation

[0027] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0028] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.

[0030] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth. Example

[0031] Reference Figure 1 This invention discloses an intelligent online monitoring device for gas odorant, comprising,

[0032] Control component 100 includes a data monitoring terminal 101, a tetrahydrothiophene sensor 102, a gas pump 103, a two-position three-way solenoid directional valve 104, and a control module; and,

[0033] The pipeline connection assembly includes a natural gas pipeline 105 and a plurality of natural gas pressure taps 106 disposed on the natural gas pipeline 105.

[0034] The control module includes a single-chip microcomputer MSP430, a solenoid valve control circuit, an RS485 circuit, an air pump control circuit, a reset circuit, a real-time clock circuit, a FRAM memory, a FLASH memory, a communication circuit, an LCD circuit, and a crystal oscillator circuit.

[0035] The MSP430 microcontroller is used to control the solenoid valve control circuit, the air pump control circuit, and the LCD circuit, and to realize data interaction with the RS485 circuit, the communication circuit, the FLASH memory, the FRAM memory, and the real-time clock circuit.

[0036] The crystal oscillator circuit is used to provide a stable clock signal to the MSP430 microcontroller;

[0037] The reset circuit ensures proper device initialization, provides a device recovery mechanism, and guarantees device stability.

[0038] The solenoid valve control circuit enables the microcontroller to control the two-position three-way solenoid directional valve, closing and closing it according to preset instructions;

[0039] The RS485 circuit enables data interaction between the microcontroller and the tetrahydrothiophene sensor. The microcontroller can control the tetrahydrothiophene sensor, and the data detected by the tetrahydrothiophene sensor can also be transmitted back to the microcontroller.

[0040] The air pump control circuit enables the microcontroller to control the air pump, turning it on and off according to preset instructions.

[0041] The real-time clock circuit is powered by a button cell battery, which ensures the accuracy of the time of the entire device in the event of a power outage or power failure.

[0042] FRAM memory is used for data storage and data reading / writing;

[0043] FLASH memory is used to store data, prevent data loss due to power failure, and enable fast data reading and writing;

[0044] The communication circuit consists of two parts: a 4G communication circuit and a Bluetooth communication circuit. The 4G communication circuit is used for data interaction between the device and the data platform, while the Bluetooth communication circuit is used for data setting, reading, and viewing during on-site installation, commissioning, and maintenance of the device.

[0045] The LCD circuit is used to display the device's operating data, facilitating on-site verification and confirmation. Example

[0046] Reference Figure 2-5 The present invention also discloses a smart online monitoring device for gas odorant, including a release component 200. In this embodiment, the release component 200 includes a gripping component 201, which is used to grip the stacked connecting film during the production process and then connect it to the opening of the top bag.

[0047] A pressing component 202 is also provided on the gripping component 201.

[0048] Furthermore, in this embodiment, the gripping component 201 includes a gripping rod 201a disposed at the lower end of the robotic arm. The robotic arm extends vertically and can rotate under the drive of the upper motor. The gripping rod 201a is disposed horizontally and rotates horizontally under the drive of the robotic arm. The angle between the gripping rod 201a and the robotic arm is controlled at 90°. At the same time, a transition rod 201b is disposed at the front end of the gripping rod 201a. The transition rod 201b extends horizontally outward from the end of the gripping rod 201a, and after bending, it extends straight outward. The principle of the transition rod 201b is that the two ends of the gripping rod 201a are parallel to each other. Clamping members 203 are disposed at both ends of the transition rod 201b. The distance between the two ends of the transition rod 201b is the length of the connecting film layer 104. This arrangement facilitates the gripping of the connecting film layer 104.

[0049] Furthermore, an extension rod 201c is provided at the end of the gripping rod 201a, and the extension rod 201c extends along the length direction of the gripping rod 201a.

[0050] In this embodiment, the clamping member 203 includes a slot 203a formed at the end of the extension rod 201c. The front end of the extension rod 201c is stepped. The slot 203a is formed at the side wall of the uppermost step. An extension rod 203b is slidably connected in the slot 203a. After sliding, the extension rod 203b extends out of the slot 203a. A pressure plate 203c is rotatably connected to the end of the extension rod 203b. The rotation plane of the pressure plate 203c is a vertical plane. The lower surface of the pressure plate 203c is used to grip the connecting film layer 104. A gripping layer 204 is provided at the lower end of the pressure plate 203c.

[0051] Furthermore, in this embodiment, the pressing component 202 includes a receiving plate 202a slidably connected to the extension rod 201c. The sliding position of the receiving plate 202a is set at a lower, stepped position of the extension rod 201c. The sliding direction of the receiving plate 202a is consistent with the sliding direction of the extension rod 203b. A pressing plate 202b is hinged to the receiving plate 202a. A linkage rod 202c is hinged between the pressing plate 202b and the receiving plate 202a. Two linkage rods 202c are provided, and both ends of the two linkage rods 202c are hinged to the side walls of the pressing plate 202b and the receiving plate 202a. The two linkage rods 202c are parallel to each other. The rotation of the linkage rod 202c will drive the pressing plate 202b to move. However, the movement of the pressing plate 202b is a translation from a position close to the receiving plate 202a to a position close to the receiving plate 202a.

[0052] A baffle plate 202e is provided at the opening of the sliding groove 202d, and an arc surface is provided on the upper surface of the pressing plate 202b. When the receiving plate 202a slides outward from the sliding groove 202d, the pressing plate 202b is not blocked by the baffle plate 202e and rotates upward under the action of the torsion spring. When the receiving plate 202a retracts into the sliding groove 202d, the pressing plate 202b will be blocked by the baffle plate 202e and move in the opposite direction to complete the retraction action.

[0053] Furthermore, the pressing component 202 also includes a sliding sleeve 400 connected between the two pressing plates 202b. A sliding block 401 is slidably connected on the sliding sleeve 400. The sliding block 401 slides along the straight direction of the sliding sleeve 400. A telescopic rod 402 is provided on the sliding block 401. The lower end of the telescopic rod 402 is hinged to the sliding sleeve 400. The hinge is in the form of a shaft and a hole. The inner diameter of the hole opened at the lower end of the telescopic rod 402 is larger than the diameter of the shaft provided on the sliding sleeve 400. This arrangement allows the telescopic rod 402 to have a certain degree of mobility in the longitudinal direction.

[0054] The lower end of the telescopic rod 402 extends into the sliding sleeve 400 to limit the telescopic rod 402. A bonding plate 403 is provided on the telescopic rod 402. The upper surface of the bonding plate 403 is arc-shaped. Several floating plates 404 are provided on the surface of the bonding plate 403. The floating plates 404 are hinged to each other on the surface of the bonding plate 403. The first heat-sealed part 301 is provided on the surface of the floating plate 404.

[0055] Furthermore, a storage cavity 405 is formed inside the extension rod 201c. The storage cavity 405 is connected to the sliding groove 202d and the slot 203a. A drive base plate 406 is rotatably connected inside the storage cavity 405. The drive base plate 406 is inclined and has a circular shape. The rotation axis of the drive base plate 406 is horizontally set, and a certain angle is formed between the rotation axis and the drive base plate 406. When the rotation axis rotates, it will drive the drive base plate 406 to rotate, and the storage cavity 405 will be filled with fluid. The device is equipped with a driving component 407, which is a stepper motor. At the front end of the stepper motor, there is a claw 408 that is hinged to the end side of the driving base plate 406. The claw 408 is a semi-enclosed arc shape, with both ends extending outward and hinged to the side wall of the driving base plate 406. The distance between the hinge points is in the diameter direction of the driving base plate 406. At the rear end of the receiving plate 202a and the extension rod 203b, there are abutment rods 409, and the abutment rods 409 are always in contact with the surface of the driving base plate 406.

[0056] When the rotation of the drive base plate 406 is viewed from the side, it is horizontally divided at the center of the drive base plate 406. The upper part moves from the position close to the stepper motor to the position away from the stepper motor, while the lower part moves from the position away from the stepper motor to the position close to the stepper motor. This will continuously drive the extension rod 203b and the receiving plate 202a to slide outward in sequence, thereby realizing the above operation.

[0057] Operation process: When performing the grabbing operation, first extend the rod 203b outward to lift the pressure plate 203c upward. As the rod 203b extends and approaches the natural gas pressure tap 106, rotate the pressure plate 203c in the opposite direction, and then move the rod 203b in the opposite direction to grab the natural gas pressure tap 106.

[0058] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the invention. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0059] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the currently considered best mode for carrying out the invention, or those features that are not relevant to implementing the invention) may be omitted.

[0060] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0061] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A gas odorant intelligent online monitoring device, characterized in that: The control assembly (100) comprises a data monitoring terminal (101), a tetrahydrothiophene sensor (102), an air pump (103), a two-position three-way electromagnetic reversing valve (104) and a control module. The pipeline connecting assembly comprises a natural gas pipeline (105) and a plurality of natural gas pressure tapping openings (106) arranged on the natural gas pipeline (105). The control module comprises an MCU msp430, an electromagnetic valve control circuit, an RS485 circuit, an air pump control circuit, a reset circuit, a real-time clock circuit, an FRAM memory, a FLASH memory, a communication circuit, a liquid crystal circuit and a crystal oscillator circuit.

2. The intelligent online monitoring device for gas odorant as claimed in claim 1, wherein: The release assembly (200) comprises a grabbing component (201) arranged on the natural gas pressure tapping opening and a pressing component (202) arranged on the grabbing component (201).

3. The intelligent online monitoring device for gas odorant as claimed in claim 1, wherein: The grabbing component (201) comprises a grabbing rod (201a) arranged at the lower end of the mechanical arm, a transition rod (201b) arranged on the grabbing rod (201a) and clamping pieces (203) arranged at the two ends of the transition rod (201b), the end of the grabbing rod (201a) is provided with an extension rod (201c), the clamping pieces (203) comprise a clamping groove (203a) opened at the end of the extension rod (201c), an extension rod (203b) slidably connected at the end of the extension rod (201c) and a pressing plate (203c) rotatably connected at the end of the extension rod (203b), and the lower end of the pressing plate (203c) is provided with a grabbing layer (204). The pressing component (202) comprises a receiving plate (202a) slidably connected on the extension rod (201c), a pressing plate (202b) hingedly connected on the receiving plate (202a) and a linkage rod (202c) arranged between the two pressing plates (202b), and the front end of the pressing plate (202b) is provided with an inclined surface. The extension rod (201c) is provided with a sliding groove (202d) for the sliding of the receiving plate (202a), and the linkage rod (202c) and the receiving plate (202a) are provided with a torsional spring for driving the pressing plate (202b) to rotate away from the receiving plate (202a), 4. The intelligent online monitoring device for gas odorant according to claim 3, characterized in that: Wherein, the slot of the sliding groove (202d) is provided with a blocking plate (202e), and the upper surface of the pressing plate (202b) is provided with a cambered surface.

5. The intelligent online monitoring device for gas odorant as claimed in claim 3, wherein: The extension rod (201c) is internally provided with a storage cavity (405), the storage cavity (405) is in communication with the sliding groove (202d) and the clamping groove (203a), and the driving bottom plate (406) is inclinedly arranged in the storage cavity (405). The storage cavity (405) is provided with a driving member (407), and the front end of the driving member (407) is hingedly connected with the clamping jaw (408) at the end side of the driving bottom plate (406).

6. The intelligent online monitoring device for gas odorant as claimed in claim 5, wherein: The clamping groove (203a) is provided with a cooperating grabbing layer (204).

7. The intelligent online monitoring device for gas odorant as claimed in claim 6, wherein: The rear end of the receiving plate (202a) and the extension rod (203b) is provided with an abutting rod (409), and the abutting rod (409) is always in abutment with the surface of the driving bottom plate (406).

8. The intelligent online monitoring device for gas odorant as claimed in claim 3 wherein: ​ 9. The intelligent online monitoring device for gas odorant as claimed in claim 6, wherein: ​ 10. The intelligent online monitoring device for gas odorant as claimed in claim 1 wherein: The data monitoring terminal (101) is connected by bolts.