Aluminum ingot melting furnace facilitating soup extraction

Abstract

The utility model discloses an aluminum ingot melting furnace convenient to soup, relates to aluminum ingot processing technical field, including shell one and shell two, shell one and shell two bottom are connected with rotating mechanism jointly. The utility model discloses when electric gear rotates, and the meshing gear ring is rotated by electric gear, and the two rotating rods are rotated by gear ring, and the connecting rod connected with end portion is rotated by rotating rod, whole shell one and shell two can rotate around the central axis, and the convenient observation and operation are driven motor through gear one drive rack, and the other end of rack is connected with support frame, and the top plate is equipped on support frame, and the top plate is cooperatively arranged with tongs pot, is used for adjusting the height of tongs pot, makes tongs pot can adjust to the best position, and the outflow of liquid (such as aluminum liquid) is convenient, improves the efficiency of soup, in the process of soup, and the direct contact of operator and high temperature liquid can be reduced in rotating shell, and the risk of scalding and other safety accidents is reduced.

Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot processing technology, and specifically to an aluminum ingot melting furnace that facilitates the pouring of molten aluminum. Background Technology

[0002] Aluminum, as a lightweight, high-strength, and corrosion-resistant metallic material, is widely used in aerospace, automotive, construction, electronics, and other industries. Aluminum ingot melting is a key step in aluminum processing, involving heating solid aluminum ingots to their melting point to turn them into liquid aluminum. During the melting process, temperature, time, and melting quality need to be controlled to ensure the smooth progress of subsequent processing. Traditional aluminum ingot melting furnaces have some problems, such as low thermal efficiency, poor heat preservation, and inconvenient operation. In order to overcome the limitations of traditional melting furnaces, researchers and engineers have continuously carried out technological innovation and improvement, resulting in a new type of melting equipment developed to meet the aluminum industry's demand for efficient, environmentally friendly, and safe melting processes.

[0003] Chinese Patent Publication No. CN219869078U, entitled "An Aluminum Ingot Melting Furnace," includes a melting furnace with a protective cover fixedly installed on its exterior. A cover plate is also installed on the upper part of the melting furnace, and a stirring mechanism is provided on the cover plate. The stirring mechanism includes a stirring motor, and a stirring rod is fixedly connected to the output shaft of the stirring motor. Multiple sets of crossbars are distributed on the surface of the stirring rod. Multiple sets of fixed rods that cooperate with the crossbars are also provided on the inner wall of the melting furnace. A heating plate for heating the aluminum ingot is embedded in the inner wall of the melting furnace. The beneficial effects of this utility model are: through the set stirring rod and the cooperating fixed rods, the aluminum ingot can be tumbled during the processing of the aluminum ingot by the interlacing and rotation of the crossbars and fixed rods, facilitating rapid melting of the aluminum ingot. Furthermore, the aluminum liquid can be filtered using a filter plate to remove impurities and improve the quality of the aluminum liquid.

[0004] The shortcomings of the above solution are as follows: Although the above solution can remove impurities from the molten aluminum, it is not convenient to discharge the molten aluminum during use. If the discharge of the molten aluminum is inconvenient, it may lead to a slow discharge speed, thereby reducing production efficiency, increasing the production cycle, and affecting the overall production progress. While waiting for the molten aluminum to flow out, the melting furnace needs to continue heating to maintain the temperature of the molten aluminum, which leads to the technical problem of energy waste. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum ingot melting furnace that facilitates the discharge of molten aluminum, thereby solving the technical problem that the existing technology makes it inconvenient to discharge molten aluminum during use. If the discharge of molten aluminum is inconvenient, it may lead to a slow discharge speed, thereby reducing production efficiency, increasing the production cycle, and affecting the overall production progress. While waiting for the molten aluminum to flow out, the melting furnace needs to continue heating to maintain the temperature of the molten aluminum, which leads to energy waste.

[0006] The technical problem to be solved by this utility model can be achieved through the following technical solution:

[0007] An aluminum ingot melting furnace that facilitates the pouring of broth includes a first outer shell and a second outer shell;

[0008] The bottom of the first and second outer shells are connected to a rotating mechanism. The rotating mechanism includes an electric gear and two rotating rods. The electric gear is located below the first and second outer shells. A toothed ring is meshed with the outer periphery of the electric gear. The two rotating rods are connected to the toothed ring. A connecting rod is connected to the end of the two rotating rods away from the toothed ring. The ends of the two connecting rods away from the rotating rods are respectively connected to the bottom of the first and second outer shells.

[0009] A first tong pot is connected inside the first outer shell, a second tong pot is connected inside the second outer shell, an adjustment mechanism is connected between the first tong pot and the first outer shell, and an adjustment mechanism is connected between the second tong pot and the second outer shell.

[0010] A tempering chimney is connected between the outer shell 1 and the outer shell 2. The tempering chimney has two air inlets connected to it. The two air inlets are configured to cooperate with the tongs 1 and tongs 2. A connecting pipe is connected inside the tempering chimney. An air outlet is provided at the end of the connecting pipe.

[0011] As a further embodiment of this utility model: both the outer shell 1 and the outer shell 2 are connected with connecting ears.

[0012] As a further embodiment of this utility model: the adjustment mechanism includes a rack and two gears, a support block is connected inside both the outer shell and the outer shell, a drive motor is connected inside the support block, the two gears are connected to the drive end of the drive motor, the rack is meshed between the two gears, and a support frame is connected to the end of the rack.

[0013] As a further embodiment of this utility model, the support frame is a steel structure.

[0014] As a further embodiment of this utility model: the end of the support frame away from the rack is connected to a top plate, and the top plate is configured to cooperate with the tong pot.

[0015] As a further embodiment of this utility model, a rubber pad is laid on the top plate.

[0016] As a further embodiment of this utility model: both the first and second tongs are provided with soup extraction tubes, and an electric pump is connected to the soup extraction tubes.

[0017] As a further aspect of this utility model, the soup-taking tube is made of silicon carbide.

[0018] As a further embodiment of this utility model: the tempering chimney is provided with a suction adjustment device, and the two air inlets are configured in conjunction with the suction adjustment device.

[0019] As a further embodiment of this utility model, the connecting pipe is provided with a heat insulation layer.

[0020] The beneficial effects of this utility model are:

[0021] 1. When the electric gear rotates, it drives the meshing gear ring to rotate, which in turn drives two rotating rods to rotate. These rotating rods then drive the connecting rods connected to their ends to rotate, meaning that the entire outer shell 1 and outer shell 2 can rotate around a central axis. This facilitates observation and operation. The drive motor drives the rack through gear 1, and the other end of the rack is connected to a support frame. The support frame has a top plate, which is designed to work with the tong pot to adjust its height. This allows the tong pot to be adjusted to the optimal position, facilitating the outflow of liquids (such as molten aluminum) and improving the efficiency of serving. During the serving process, rotating the outer shell reduces direct contact between the operator and the high-temperature liquid, lowering the risk of burns and other safety accidents.

[0022] 2. This utility model has two air inlets on the tempering chimney, which are designed to work in conjunction with the first and second tongs. A suction adjustment device is used to adjust the suction inside the chimney to ensure that the exhaust gas during the melting process can be discharged smoothly. A connecting pipe connects the chimney and the tongs, and the end of the connecting pipe is provided with an air outlet. An insulation layer is provided inside to reduce heat loss. During operation, the rotating mechanism driven by the electric gear drives the first and second outer shells to rotate, making it easier for the operator to observe and operate the tongs. Through the rotating mechanism driven by the electric gear, the operator can easily rotate the first and second outer shells to observe and operate the tongs from different angles, thus enabling more precise control of the soup pouring process. Attached Figure Description

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a side view structural diagram of the present invention;

[0026] Figure 3 This is a schematic diagram of the rotating mechanism structure in this utility model;

[0027] Figure 4 This is a schematic diagram of the adjustment mechanism in this utility model.

[0028] In the diagram: 1. Outer shell 1; 2. Tempering chimney; 3. Air inlet; 4. Pot 1; 5. Electric gear; 6. Gear ring; 7. Rotating rod; 8. Connecting rod; 9. Connecting pipe; 10. Draft adjustment device; 11. Air outlet; 12. Pot 2; 13. Outer shell 2; 14. Support block; 15. Gear 1; 16. Rack; 17. Support frame; 18. Top plate; 19. Soup extraction tube; 20. Electric pump; 21. Connecting lug. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] like Figures 1-4 As shown, an aluminum ingot melting furnace that facilitates molten metal removal includes a first outer shell 1 and a second outer shell 13. Both the first outer shell 1 and the second outer shell 13 are connected to connecting lugs 21. The bottom of the first outer shell 1 and the second outer shell 13 are connected to a rotating mechanism. The rotating mechanism includes an electric gear 5 and two rotating rods 7. The electric gear 5 is located below the first outer shell 1 and the second outer shell 13. The outer periphery of the electric gear 5 is meshed with a toothed ring 6. Both rotating rods 7 are connected to the toothed ring 6. The ends of the two rotating rods 7 away from the toothed ring 6 are connected to connecting rods 8. The ends of the two connecting rods 8 away from the rotating rods 7 are respectively connected to the bottom of the first outer shell 1 and the second outer shell 13.

[0031] A tong pot 4 is connected inside the outer shell 1, and a tong pot 12 is connected inside the outer shell 13. An adjustment mechanism is connected between the tong pot 4 and the outer shell 1, and an adjustment mechanism is connected between the tong pot 12 and the outer shell 13. The adjustment mechanism includes a rack 16 and two gears 15. A support block 14 is connected inside both the outer shell 1 and the outer shell 13. A drive motor is connected inside the support block 14. The two gears 15 are connected to the drive end of the drive motor. The rack 16 is meshed between the two gears 15. A support frame 17 is connected to the end of the rack 16. The support frame 17 is a steel structure. A top plate 18 is connected to the end of the support frame 17 away from the rack 16. The top plate 18 is configured to cooperate with the tong pot, and a rubber pad is laid on the top plate 18.

[0032] Both the first tong pot 4 and the second tong pot 12 are equipped with soup extraction tubes 19, which are made of silicon carbide and are connected to an electric pump 20.

[0033] A tempering chimney 2 is connected between the outer shell 1 and the outer shell 2 13. Two air inlets 3 are connected to the tempering chimney 2. The two air inlets 3 are configured to cooperate with the tongs 1 4 and tongs 2 12. A suction adjustment device 10 is provided inside the tempering chimney 2. The two air inlets 3 are configured to cooperate with the suction adjustment device 10. A connecting pipe 9 is connected inside the tempering chimney 2. An air outlet 11 is provided at the end of the connecting pipe 9. An insulation layer is provided inside the connecting pipe 9.

[0034] The working principle of this utility model is as follows: The outer shell 1 and the outer shell 2 13 are respectively equipped with a clamp pot 4 and a clamp pot 2 12. These two clamp pots are used to hold aluminum ingots and heat them to melt them. When the electric gear 5 rotates, the electric gear 5 drives the meshing gear ring 6 to rotate, the gear ring 6 drives two rotating rods 7 to rotate, and the rotating rods 7 drive the connecting rods 8 connected to their ends to rotate. That is, the entire outer shell 1 and outer shell 2 13 can rotate around the central axis, which is convenient for observation and operation. The drive motor drives the rack 16 through the gear 15. The other end of the rack 16 is connected to a support frame 17, and the support frame 17 is equipped with a top plate 18. The top plate 18 is configured to cooperate with the clamp pots to adjust the height of the clamp pots. An electric pump 20 is connected to the molten metal extraction tube 19. The electric pump 20 is responsible for pumping the molten metal... The molten aluminum is extracted through the extraction pipe 19; the tempering chimney 2 is equipped with two air inlets 3, which are matched with the first tong pot 4 and the second tong pot 12. The suction force adjustment device 10 is used to adjust the suction force in the chimney to ensure that the exhaust gas during the melting process can be discharged smoothly. The connecting pipe 9 connects the chimney and the tong pot. The end of the connecting pipe 9 is equipped with an air outlet 11 and has an internal insulation layer to reduce heat loss. During operation, the rotating mechanism is driven by the electric gear 5 to rotate the outer shell 1 and the outer shell 2 13, which makes it easy for the operator to observe and operate the tong pot. The height of the tong pot is adjusted by the adjustment mechanism to control the temperature and position of the molten aluminum. The electric pump 20 extracts the molten aluminum through the extraction pipe 19 and discharges the exhaust gas through the connecting pipe 9 and the tempering chimney 2.

[0035] The above description details one embodiment of the present utility model, but it is merely a preferred embodiment and should not be construed as limiting the scope of the present utility model. All equivalent variations and improvements made within the scope of the present utility model application should still fall within the patent coverage of the present utility model.

Claims

1. An aluminum ingot melting furnace for easy pouring, comprising a first outer shell (1) and a second outer shell (13); characterized in that: The bottom of the first outer shell (1) and the second outer shell (13) are connected to a rotating mechanism. The rotating mechanism includes an electric gear (5) and two rotating rods (7). The electric gear (5) is located below the first outer shell (1) and the second outer shell (13). The outer periphery of the electric gear (5) is meshed with a toothed ring (6). The two rotating rods (7) are connected to the toothed ring (6). The ends of the two rotating rods (7) away from the toothed ring (6) are connected to connecting rods (8). The ends of the two connecting rods (8) away from the rotating rods (7) are respectively connected to the bottom of the first outer shell (1) and the second outer shell (13). The first outer shell (1) is connected to the first tong pot (4), the second outer shell (13) is connected to the second tong pot (12), the first tong pot (4) and the first outer shell (1) are connected to an adjustment mechanism, and the second tong pot (12) and the second outer shell (13) are connected to an adjustment mechanism. A tempering chimney (2) is connected between the outer shell 1 (1) and the outer shell 2 (13). Two air inlets (3) are connected to the tempering chimney (2). The two air inlets (3) are configured to cooperate with the tong pot 1 (4) and the tong pot 2 (12). A connecting pipe (9) is connected inside the tempering chimney (2). An air outlet (11) is provided at the end of the connecting pipe (9).

2. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 1, characterized in that, Both the outer casing 1 (1) and the outer casing 2 (13) are connected with connecting ears (21).

3. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 1, characterized in that, The adjustment mechanism includes a rack (16) and two gears (15). Support blocks (14) are connected inside the outer shell (1) and the outer shell (13). A drive motor is connected inside the support block (14). The two gears (15) are connected to the drive end of the drive motor. The rack (16) is meshed between the two gears (15). A support frame (17) is connected to the end of the rack (16).

4. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 3, characterized in that, The support frame (17) is a steel structure.

5. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 3, characterized in that, The support frame (17) is connected to a top plate (18) at the end away from the rack (16), and the top plate (18) is configured to cooperate with the tong pot.

6. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 5, characterized in that, A rubber pad is laid on the top plate (18).

7. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 1, characterized in that, Both the first tong pot (4) and the second tong pot (12) are equipped with soup extraction tubes (19), and an electric pump (20) is connected to the soup extraction tubes (19).

8. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 7, characterized in that, The soup extraction tube (19) is made of silicon carbide.

9. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 1, characterized in that, The tempering chimney (2) is equipped with a suction adjustment device (10), and the two air inlets (3) are configured in conjunction with the suction adjustment device (10).

10. The aluminum ingot melting furnace for easy pouring of molten metal according to claim 1, characterized in that, The connecting pipe (9) is provided with an insulation layer.

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