An integrated device for high-precision mechanical measurement and automatic calibration

Abstract

This application relates to the field of mechanical metrology technology, specifically disclosing an integrated device for high-precision mechanical metrology and automatic calibration. The device includes a placement platform, with an automatic calibration component connected to one side of the platform. The automatic calibration component includes two sealed bearings, the inner rings of which are connected to a rotating lead screw. This device, through a visual positioning component, allows for convenient automated control of the automatic calibration component. Combined with the rotation of a power motor, it easily drives the rotating lead screw to rotate within the inner rings of the sealed bearings. Furthermore, the threaded connection between the rotating lead screw and the fixed frame, and the sliding connection between the fixed frame and the placement platform, facilitates automatic front-to-back calibration of the metrology component, as well as automatic left-to-right calibration. In conjunction with the winding of the steel wire rope and the use of a weighing scale, it allows for convenient and rapid measurement of the object to be measured, improving metrological efficiency and quality, and enhancing its functionality.

Description

Technical Field

[0001] This application relates to the field of mechanical metrology technology, and in particular to an integrated device for high-precision mechanical metrology and automatic calibration. Background Technology

[0002] Mechanical metrology equipment consists of precision instruments used to measure and calibrate mechanical parameters, and is widely used in industrial manufacturing, scientific research, quality control, and other fields. Tensile force measurement equipment is an important component of mechanical metrology, and is widely used in industrial manufacturing, scientific research, quality control, and certification. With the rapid development of modern industry and technology, increasingly higher demands are being placed on the accuracy, efficiency, and automation level of mechanical metrology and calibration.

[0003] High-precision mechanical metrology equipment plays a crucial role in industrial manufacturing. However, existing metrology equipment is inconvenient for automated adjustment and calibration based on the position of the object being measured, and its metrological operation is relatively complex, reducing its functionality. Therefore, we propose an integrated device for high-precision mechanical metrology and automatic calibration to address these issues. Utility Model Content

[0004] This application provides an integrated device for high-precision mechanical measurement and automatic calibration. Through a visual positioning component, the automatic calibration component can be easily controlled automatically. With the rotation of the power motor, the rotating screw can be easily driven to rotate within the inner ring of the sealed bearing. Furthermore, the threaded connection between the rotating screw and the fixed frame, and the sliding connection between the fixed frame and the placement platform, facilitates the automatic front-to-back calibration of the measurement component. In addition, with the rotation of the reduction motor, the rotating screw can be driven to rotate within the inner ring of the pressure bearing. The threaded connection between the rotating screw and the mounting base, and the sliding connection between the mounting base and the fixed frame, facilitates the automatic left-to-right calibration of the measurement component.

[0005] This application provides an integrated device for high-precision mechanical measurement and automatic calibration, including a placement platform. An automatic calibration component is connected to one side of the placement platform. The automatic calibration component includes two sealed bearings, the inner rings of which are connected to a rotating lead screw. One end of the rotating lead screw is connected to a power motor. A fixing frame is threaded onto the outer surface of the rotating lead screw. Two pressure bearings are embedded in the inner wall of the fixing frame. The inner rings of the two pressure bearings are connected to a rotating lead screw. One end of the rotating lead screw is connected to a reduction motor. A mounting base is threaded onto the outer surface of the rotating lead screw. A visual positioning component is connected to the bottom surface of the mounting base. A measurement component is connected to one side of the mounting base. The measurement component includes a servo motor. The output end of the servo motor is connected to a winding reel. A steel wire rope is wound around the outer surface of the winding reel. One end of the steel wire rope is connected to a measuring scale. A hook is installed on one side of the measuring scale. An object to be measured is placed on top of the placement platform, and a lifting ring is connected to one side of the object to be measured.

[0006] Furthermore, a reinforcing block is connected to the inner top wall of the mounting base, and one side of the reinforcing block is connected to the outer surface of the servo motor.

[0007] Furthermore, a set of warning stickers are affixed to the outer surface of the fixing frame, and each warning sticker is coated with a waterproof layer on its outer surface.

[0008] Furthermore, the bottom surface of the placement platform has two sliding grooves, and the inner walls of the two sliding grooves are slidably connected to a U-shaped connecting frame. The upper surface of the U-shaped connecting frame is fixedly connected to the bottom surface of the fixing frame.

[0009] Furthermore, a set of support legs is connected to one side of the placement platform, and each support leg has anti-slip texture on one side.

[0010] Furthermore, the outer surface of the mounting base is slidably connected to the inner wall of the fixing frame, and the lifting ring is adapted to the lifting hook.

[0011] Furthermore, the outer surface of the geared motor is connected to one side of the fixed frame, and the outer surface of the fixed frame is slidably connected to the inner wall of the placement platform.

[0012] Furthermore, a control switch is connected to one side of the placement platform, and the outer surface of the power motor is connected to the outer surface of the placement platform.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The technical solution provided in this application has at least the following technical effects or advantages:

[0015] 1. This device, utilizing a visual positioning component, enables convenient automated control of the automatic calibration component. When the power motor rotates, it drives the rotating lead screw to rotate within the sealed bearing's inner ring. Because the lead screw is threadedly connected to the fixed frame, and the fixed frame is slidably connected to the placement platform, the metering component can be easily driven for automatic front-to-back calibration. When the reduction motor rotates, it drives the rotating lead screw to rotate within the pressure bearing's inner ring. Simultaneously, because the lead screw is threadedly connected to the mounting base, and the mounting base is slidably connected to the fixed frame, the metering component can be easily driven for automatic left-to-right calibration.

[0016] 2. This device utilizes the compatible features of the lifting ring and hook to conveniently and quickly connect the object to be measured to the measuring component. When the servo motor rotates, the winding wheel winds up the wire rope. Combining wire rope winding with the use of the weighing scale, it enables convenient and rapid measurement of the object, improving measurement efficiency and quality, and enhancing its functionality. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the placement platform in this application;

[0018] Figure 2 This is a front sectional view of the fixing frame in this application;

[0019] Figure 3 This is a bottom view of the platform used in this application;

[0020] Figure 4 This is a side sectional view of the placement platform in this application;

[0021] In the diagram: 1. Placement platform; 2. Automatic calibration component; 201. Sealed bearing; 202. Rotating lead screw; 203. Power motor; 204. Fixing frame; 205. Pressure bearing; 206. Rotating lead screw; 207. Gear motor; 208. Mounting base; 209. Visual positioning component; 3. Measuring component; 301. Servo motor; 302. Rewinding reel; 303. Wire rope; 304. Measuring scale; 305. Hook; 306. Lifting ring; 4. Object to be measured; 5. Warning label; 6. Control switch; 7. Support leg; 8. Sliding groove; 9. U-shaped connecting frame; 10. Reinforcing block. Detailed Implementation

[0022] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0023] Example 1:

[0024] Please see Figure 1-4This utility model discloses an integrated device for high-precision mechanical measurement and automatic calibration, comprising a placement platform 1. An automatic calibration component 2 is connected to one side of the placement platform 1. The automatic calibration component 2 includes two sealed bearings 201, the inner rings of which are connected to a rotating lead screw 202. One end of the rotating lead screw 202 is connected to a power motor 203. A fixing frame 204 is threaded onto the outer surface of the rotating lead screw 202. Two pressure bearings 205 are embedded in the inner wall of the fixing frame 204, and the inner rings of the two pressure bearings 205 are connected to a rotating lead screw 206. One end of the rotating screw 206 is connected to a geared motor 207. A mounting base 208 is threaded onto the outer surface of the rotating screw 206. A visual positioning component 209 is connected to the bottom surface of the mounting base 208. A metering component 3 is connected to one side of the mounting base 208. The metering component 3 includes a servo motor 301. A winding reel 302 is connected to the output end of the servo motor 301. A steel wire rope 303 is wound around the outer surface of the winding reel 302. One end of the steel wire rope 303 is connected to a weighing scale 304. A hook 305 is installed on one side of the weighing scale 304. The object to be measured 4 is placed above the placement platform 1. One side of component 4 is connected to a lifting ring 306. Through the visual positioning component 209, the automatic calibration component 2 can be easily and automatically controlled. Combined with the rotation of the power motor 203, it can easily drive the rotating screw 202 to rotate within the inner ring of the sealed bearing 201. Furthermore, the threaded connection between the rotating screw 202 and the fixed frame 204, and the sliding connection between the fixed frame 204 and the placement platform 1, facilitates the automatic front-to-back calibration of the metering component 3. In conjunction with the rotation of the reduction motor 207, it can drive the rotating screw 206 to rotate within the inner ring of the pressure bearing 205. Simultaneously, the rotating screw 206... The mounting base 208 is threadedly connected to the mounting base 208 and slidably connected to the fixing frame 204, which can easily drive the automatic left and right calibration of the metering component 3. Through the matching of the lifting ring 306 and the hook 305, it can easily and quickly connect the object to be measured 4 to the metering component 3. With the rotation of the servo motor 301, it can enable the winding wheel 302 to wind up the wire rope 303. In addition, the winding of the wire rope 303 and the use of the weighing scale 304 can easily and quickly measure the object to be measured 4, which improves the measurement efficiency and quality and increases its functionality.

[0025] Example 2:

[0026] A reinforcing block 10 is connected to the inner top wall of the mounting base 208. One side of the reinforcing block 10 is connected to the outer surface of the servo motor 301. The reinforcing block 10 increases the stability of the servo motor 301. A set of warning stickers 5 are affixed to the outer surface of the fixing frame 204. Each warning sticker 5 is coated with a waterproof layer. The warning stickers 5 increase the visibility of the device. Two sliding grooves 8 are opened on the bottom surface of the placement platform 1. The inner walls of the two sliding grooves 8 are slidably connected to a U-shaped connecting frame 9. The upper surface of the U-shaped connecting frame 9 is fixedly connected to the bottom surface of the fixing frame 204. The sliding grooves 8 and the U-shaped connecting frame 9 increase the load-bearing capacity of the fixing frame 204. A set of support legs 7 are connected to one side of the placement platform 1. Each support leg 7 has anti-slip textures on one side. The support legs 7 and anti-slip textures facilitate the support and positioning of the device.

[0027] The outer surface of the mounting base 208 is slidably connected to the inner wall of the fixing frame 204. The lifting ring 306 is adapted to the hook 305. The outer surface of the geared motor 207 is connected to one side of the fixing frame 204. The outer surface of the fixing frame 204 is slidably connected to the inner wall of the placement platform 1. A control switch 6 is connected to one side of the placement platform 1. The outer surface of the power motor 203 is connected to the outer surface of the placement platform 1. The device can be easily controlled by the control switch 6.

[0028] The working principle of this application is:

[0029] First, connect the electrical components to the power supply, place the object to be measured 4 on the placement platform 1, and press the external control switch 6 to set the automation program. Simultaneously, the visual positioning component 209 can automatically identify the object to be measured 4. The visual positioning component 209 is a comprehensive tool integrating data acquisition, spatial mapping, and graphical display. It transforms location information in physical space into an intuitive visual presentation, enabling real-time monitoring and efficient management of dynamic targets or static facilities. Its core value lies in improving decision-making efficiency in complex scenarios, with typical applications including factory personnel positioning, smart park management, and industrial internet platforms. Then, control the power motor 203 to operate. The rotation of the power motor 203 causes the rotating screw 202 to rotate within the inner ring of the sealed bearing 201. Combined with the threaded connection between the rotating screw 202 and the fixed frame 204, this drives the measuring component 3 to move back and forth for calibration. Simultaneously, the rotation of the reduction motor 207 causes the rotating screw 206 to rotate within the inner ring of the pressure bearing 205. Combined with the threaded connection between the rotating screw 206 and the mounting base 208, this drives the measuring component 3 to move left and right for calibration. Next, the lifting ring 306 is connected to the hook 305, and the servo motor 301 is started. The rotation of the servo motor 301 causes the winding wheel 302 to drive the wire rope 303 to wind up, while the weighing scale 304 weighs the object 4 to be measured. The measurement result is displayed on an external display screen. The above is the complete usage process of this utility model.

[0030] The above description is merely a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present application, based on the technical solution and concept of the present application, should be covered within the scope of protection of the present application.

Claims

1. An integrated device for high-precision mechanical measurement and automatic calibration, characterized in that: The system includes a placement platform (1), one side of which is connected to an automatic calibration component (2). The automatic calibration component (2) includes two sealed bearings (201), the inner rings of which are connected to a rotating lead screw (202). One end of the rotating lead screw (202) is connected to a power motor (203). The outer surface of the rotating lead screw (202) is threadedly connected to a fixing frame (204). The inner wall of the fixing frame (204) is inlaid with two pressure bearings (205). The inner rings of the two pressure bearings (205) are connected to a rotating lead screw (206). One end of the rotating lead screw (206) is connected to a reduction motor (207). The outer surface of the mounting base (208) is threaded with a mounting seat (208). The bottom surface of the mounting base (208) is connected to a visual positioning component (209). One side of the mounting base (208) is connected to a metering component (3). The metering component (3) includes a servo motor (301). The output end of the servo motor (301) is connected to a winding wheel (302). The outer surface of the winding wheel (302) is wound with a steel wire rope (303). One end of the steel wire rope (303) is connected to a metering scale (304). One side of the metering scale (304) is equipped with a hook (305). The object to be measured (4) is placed above the placement platform (1). One side of the object to be measured (4) is connected to a lifting ring (306).

2. The integrated device for high-precision mechanical measurement and automatic calibration according to claim 1, characterized in that: The inner top wall of the mounting base (208) is connected to a reinforcing block (10), and one side of the reinforcing block (10) is connected to the outer surface of the servo motor (301).

3. The integrated device for high-precision mechanical measurement and automatic calibration according to claim 1, characterized in that: A set of warning stickers (5) are affixed to the outer surface of the fixing frame (204), and each warning sticker (5) is coated with a waterproof layer on its outer surface.

4. The integrated device for high-precision mechanical measurement and automatic calibration according to claim 1, characterized in that: The bottom surface of the placement platform (1) has two sliding grooves (8), and the inner walls of the two sliding grooves (8) are slidably connected to a U-shaped connecting frame (9). The upper surface of the U-shaped connecting frame (9) is fixedly connected to the bottom surface of the fixing frame (204).

5. The integrated device for high-precision mechanical measurement and automatic calibration according to claim 1, characterized in that: One side of the placement platform (1) is connected to a set of support legs (7), and each support leg (7) has anti-slip texture on one side.

6. The integrated device for high-precision mechanical measurement and automatic calibration according to claim 1, characterized in that: The outer surface of the mounting base (208) is slidably connected to the inner wall of the fixing frame (204), and the lifting ring (306) is adapted to the lifting hook (305).

7. The integrated device for high-precision mechanical measurement and automatic calibration according to claim 1, characterized in that: The outer surface of the geared motor (207) is connected to one side of the fixed frame (204), and the outer surface of the fixed frame (204) is slidably connected to the inner wall of the placement platform (1).

8. The integrated device for high-precision mechanical measurement and automatic calibration according to claim 1, characterized in that: A control switch (6) is connected to one side of the placement platform (1), and the outer surface of the power motor (203) is connected to the outer surface of the placement platform (1).

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