Oil comprehensive monitoring device

Abstract

This utility model relates to the field of oil detection technology, specifically to a comprehensive oil monitoring device. The comprehensive oil monitoring device includes a detection module for detecting the viscosity, water content, contamination level, and ferrography of the oil. The detection module comprises the following components installed in sequence: an online oil inlet, a heat dissipation assembly, a solenoid valve, a wear sensor (ferrography analysis), a defoaming assembly, a viscosity / moisture detection assembly, a contamination detection assembly, and an oil outlet. The heat dissipation assembly and the solenoid valve are connected to the offline oil inlet via a switching device. This utility model can quickly and automatically complete the detection of four parameters: oil viscosity, water content, contamination, and ferrography, and can conveniently switch between online and offline modes.

Description

Technical Field

[0001] This utility model relates to the field of oil detection technology, specifically to a comprehensive oil monitoring device. Background Technology

[0002] Fluids play a vital role in the operation of mechanical equipment, serving functions such as lubrication, cooling, and cleaning. However, the performance of fluids gradually deteriorates over time, and impurities such as moisture, particulate contaminants, and metal abrasive particles may also contaminate them. These changes can affect the performance and lifespan of mechanical equipment, and even lead to malfunctions. Therefore, real-time monitoring of fluid conditions is crucial for ensuring reliable equipment operation, optimizing maintenance plans, and reducing repair costs.

[0003] Chinese utility model CN213929012U discloses a control box for data acquisition, including a box body (1), a bracket (2) is bolted to the bottom of the box body (1), a display panel (3) and a cylindrical lock (4) are installed on the cover of the box body (1); a support plate (5) is bolted to the inside of the box body (1), a contamination sensor (6), an oil tank (7) and an oil pump (8) are bolted to the support plate (5), a moisture sensor (9) and a viscosity sensor (10) are installed on the oil tank (7), the contamination sensor (6) and the oil tank (7) are connected by a connecting pipe (11), the contamination sensor (6) and the oil pump (8) are connected by a liquid guide pipe (12), the other end of the oil tank (7) extends to the outside of the box body (1) through a drain pipe (13), and the oil pump (8) extends to the outside of the box body (1) through a liquid inlet pipe (14).

[0004] The control box used for data acquisition uses an oil pump to introduce oil into the box through the inlet pipe. The oil then passes through the contamination sensor and the oil tank, and is finally discharged through the drain pipe. The contamination sensor detects the contamination level of the oil, while the moisture sensor and viscosity sensor on the oil tank detect the moisture and viscosity of the oil, respectively. The information is displayed on the display panel, which can detect the oil contamination level, water content, and main properties of the oil in real time, and promptly determine the working condition of the oil.

[0005] However, this utility model cannot switch between offline and online modes, cannot detect the wear and tear of the equipment, and air bubbles in the oil may affect the detection. This utility model has not taken any measures to address this issue. In addition, this utility model does not have a heat dissipation device, so it cannot solve the problem of high-temperature oil. When dealing with high-temperature oil, it requires high-temperature resistant components and sensors, which are costly. Utility Model Content

[0006] To address the aforementioned technical problems in the prior art, this utility model provides an integrated oil monitoring device, designed to quickly and automatically perform four tests: oil viscosity, water content, contamination, and ferrography analysis. Depending on the type of oil, it outputs kinematic viscosity values ​​at 40℃ or 100℃, as well as the content of ferromagnetic wear particles per unit volume of oil and wear particle images. It can conveniently switch between online oil detection and offline on-site sampling detection modes, enabling convenient and rapid oil detection, analysis, and evaluation.

[0007] To achieve the above objectives, the technical solution of this utility model is as follows:

[0008] In a first aspect, this utility model provides an oil comprehensive monitoring device, including a detection module, which is used to detect the viscosity, water content, contamination degree and ferrography of the oil.

[0009] The detection module includes the following components connected in sequence: an online oil inlet, a heat dissipation assembly, a solenoid valve, a wear sensor, a defoaming assembly, a viscosity / moisture detection assembly, a contamination detection assembly, and an oil outlet, wherein the heat dissipation assembly and the solenoid valve are connected to the offline oil inlet via a conversion device.

[0010] Furthermore, the oil comprehensive monitoring device also includes a housing, a control module, and a main control board.

[0011] Furthermore, the enclosure is used to house at least one of the detection module, control module, and main control board.

[0012] Furthermore, the control module is used to control the operation of the integrated oil monitoring device and output the detection results, including a display screen and buttons.

[0013] Furthermore, the heat dissipation component is a radiator, including: heat dissipation fins, air ducts and a heat dissipation fan, and the connecting pipe of the online oil inlet passes through the heat dissipation fins for heat dissipation.

[0014] Furthermore, the outlet of the wear sensor is connected to the inlet of the pump and the defoaming assembly.

[0015] Furthermore, the pump is a high-precision peristaltic pump.

[0016] Furthermore, the wear sensor is a visual ferrography sensor.

[0017] Furthermore, the defoaming component is a static defoaming tank.

[0018] Furthermore, the defoaming tank is a container in which the oil is allowed to stand and defoam.

[0019] Furthermore, the viscosity / moisture detection component is a multi-parameter oil condition sensor.

[0020] Furthermore, the pollution detection component is a pollution level sensor.

[0021] Furthermore, the conversion device is used for switching between offline and online modes.

[0022] Preferably, the viscosity detection range of the oil comprehensive monitoring device is 0-650 cSt.

[0023] Preferably, the density detection range of the oil comprehensive monitoring device is 0.6-1.25 g / cm³. 3 .

[0024] Preferably, the moisture detection range of the oil comprehensive monitoring device is 0-1%.

[0025] Preferably, the contamination detection range and standard of the oil comprehensive monitoring device is 1-400μm, and it can output according to NAS1638, ISO4406, and GJB420B standards.

[0026] Preferably, the ferromagnetic abrasive particle detection range of the oil comprehensive monitoring device is 10μm-400μm.

[0027] Preferably, the single detection time of the oil comprehensive monitoring device is ≤10min.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] (1) The oil comprehensive monitoring device provided by this utility model is designed with online and offline dual working modes. Users can switch between the two modes and perform oil detection operations through simple operation.

[0030] (2) This utility model uses a specific heat dissipation device to reduce the temperature of the oil to below 60-70°C before it enters the sensor components, eliminating the need for a high-temperature resistant sensor and saving costs.

[0031] (3) This utility model sets up an oil storage tank in front of the sensor and adopts the method of supplying oil to the sensor from the bottom of the oil storage tank. The oil is then transported after it has settled in the oil storage tank to eliminate bubbles, avoiding the defoaming method of high pressure or negative pressure, simplifying the structure, reducing size and weight, and improving the overall detection adaptability and accuracy. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] Fig. 1 This is a schematic diagram of the structural design of this utility model. A is a front view, B is a side view, and C is a top view.

[0034] Fig. 2 This is a cross-sectional schematic diagram of the detection module 27.

[0035] Fig. 3 This is a cross-sectional view of radiator 2.

[0036] The annotations in the attached figures are explained as follows:

[0037] 1-Online oil inlet, 2-Radiator, 3-T-A, 4-Offline oil inlet, 5-Normally open solenoid valve, 6-Normally closed solenoid valve, 7-Visual ferrography sensor, 8-High-precision peristaltic pump, 9-Stationary defoaming tank, 10-Multifunctional oil status sensor, 11-Contamination sensor, 12-Oil outlet, 13-Middle layer plate, 14-Oil pipe, 15-Heat fins, 16-Air duct, 17-Turbine fan, 18-Box, 19-Cover plate, 20-Handle 1, 21-Display screen, 22-Button 1, 23-Button 2, 24-Handle 2, 25-Indicator light, 26-Main control board, 27-Detection module, 29-Roller, 30-T-B, 31-Keyboard. Detailed Implementation

[0038] The technical solution of this utility model will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are not all embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0039] It should be noted that, unless otherwise specifically stated, the relative arrangement and numerical expressions of the components and steps described in these embodiments should not be construed as limiting the scope of this utility model.

[0040] The following description of exemplary embodiments is merely illustrative and is not intended to limit the present invention or its application or use in any way. Techniques, methods, and apparatus known to those skilled in the art may not be discussed in detail herein, but where applicable, such techniques, methods, and apparatus should be considered part of this specification.

[0041] Example 1: A comprehensive oil monitoring device

[0042] This embodiment provides an oil comprehensive monitoring device, including a detection module. The detection module is used to detect the viscosity, water content, contamination degree, and ferrography of the oil. The detection module includes the following components installed in sequence: an online oil inlet, a heat dissipation component, a solenoid valve, a wear sensor, a defoaming component, a viscosity / moisture detection component, a contamination detection component, and an oil outlet. The heat dissipation component and the solenoid valve are connected to the offline oil inlet through a conversion device.

[0043] In some embodiments, the oil comprehensive monitoring device further includes a housing, a control module, and a main control board.

[0044] Furthermore, the box can be of any shape, and the surface of the box can be at any angle.

[0045] In some embodiments, the housing also includes casters, the number of which can maintain the balance and movement of the housing.

[0046] Furthermore, the enclosure is used to house at least one of the detection module, control module, and main control board.

[0047] In some embodiments, the enclosure houses a detection module, a control module, and a main control board.

[0048] Furthermore, the control module is used to control the operation of the integrated oil monitoring device and output the detection results, including a display screen and buttons.

[0049] In some embodiments, the control module further includes a keyboard component.

[0050] In some embodiments, the control module is located on the surface of the housing.

[0051] Furthermore, the main control board is used for circuitry and control.

[0052] In some embodiments, the detection module includes the following components installed in sequence: an online oil inlet, a heat dissipation assembly, a solenoid valve, a wear sensor, a pump, a defoaming assembly, a viscosity / moisture detection assembly, a contamination detection assembly, and an oil outlet, wherein the heat dissipation assembly and the solenoid valve are connected to the offline oil inlet via a conversion device.

[0053] In some embodiments, the heat dissipation component is a radiator, including: heat dissipation fins, air ducts and a heat dissipation fan, and the connecting pipe of the online oil inlet passes through the heat dissipation fins for heat dissipation.

[0054] In some embodiments, the cooling fan is a turbine fan.

[0055] In some embodiments, the solenoid valve is a normally open solenoid valve, and the outlet of the solenoid valve is a three-way valve.

[0056] In some embodiments, the outlet of the normally open solenoid valve is connected to the normally closed solenoid valve and the wear sensor via a three-way valve.

[0057] In some embodiments, the outlet of the wear sensor is connected via the inlet of the pump and the defoaming assembly.

[0058] In some embodiments, the pump is a peristaltic pump.

[0059] Preferably, the peristaltic pump is a high-precision peristaltic pump.

[0060] In some embodiments, the wear sensor is a visual ferrography sensor.

[0061] In some embodiments, the defoaming component is a static defoaming tank.

[0062] In some embodiments, the settling defoaming tank is a tank in which the oil is settling and defoaming.

[0063] Preferably, the tank is an oil storage tank.

[0064] In some embodiments, the viscosity / moisture detection component is an oil condition sensor.

[0065] In some embodiments, the pollution detection component is a pollution level sensor.

[0066] In some embodiments, the conversion device is used for switching between offline and online modes.

[0067] In some embodiments, the switching device is an adjustable three-way valve.

[0068] Preferably, the three-way valve is a manual three-way valve.

[0069] In some embodiments, the oil level monitoring device further includes a cable reel.

[0070] In some embodiments, the oil comprehensive monitoring device further includes a device for extracting and storing oil.

[0071] Preferably, the device for extracting and storing oil includes an oil pump, a sampling box, and an oil pipe. The oil pump is used to introduce the oil sample into the detection module and discharge it back to the component return oil pipeline or waste oil bottle after the detection is completed. The sampling box is used to extract and store oil samples from the oil tank of the device being tested. The oil pipe is used to transport the oil.

[0072] Preferably, the viscosity detection range of the oil comprehensive monitoring device is 0-650 cSt.

[0073] Preferably, the density detection range of the oil comprehensive monitoring device is 0.6-1.25 g / cm³. 3 .

[0074] Preferably, the moisture detection range of the oil comprehensive monitoring device is 0-1%.

[0075] Preferably, the contamination detection range and standard of the oil comprehensive monitoring device is 1-400μm, and it can output according to NAS1638, ISO4406, and GJB420B standards.

[0076] Preferably, the ferromagnetic abrasive particle detection range of the oil comprehensive monitoring device is 10μm-400μm.

[0077] Preferably, the single detection time of the oil comprehensive monitoring device is ≤10min.

[0078] Example 2: A comprehensive oil monitoring device

[0079] This embodiment provides a comprehensive oil level monitoring device, such as... Figs. 1-3 It includes a housing 18, a detection module 27, a main control board 26, and a control module.

[0080] In this embodiment, the housing is divided into three layers: upper, middle, and lower. The upper layer has a main control board 26 for circuitry and control, and the middle layer has a detection module 27 for oil sample analysis and detection.

[0081] In this embodiment, the housing has four casters, such as caster 29, which facilitates connection to the test bench and allows online testing to be carried out without interfering with the normal testing of the test bench.

[0082] In this embodiment, the surface of the box is a cover plate 19, which is inclined at 45°.

[0083] In this embodiment, the control module is located on the cover plate 19.

[0084] In this embodiment, the control module includes a display screen 21, buttons 22 and 23, and indicator lights 25. It can output an oil detection and analysis report via the display screen, and set and modify the main parameters of the oil detection via the display screen and keyboard 31.

[0085] In this embodiment, the cover plate 19 includes a display screen 21, a button 22, a button 23, a handle 20 and a handle 24, and an indicator light 25.

[0086] In this embodiment, the detection module 27 is located on the middle layer plate 13 and is used to analyze and detect the oil. The detection module includes the following components installed in sequence: online oil inlet 1, radiator 2, normally open solenoid valve 5, visual ferrography sensor 7, high-precision peristaltic pump 8, static defoaming tank 9, multi-functional oil status sensor 10, contamination sensor 11, and oil outlet 12. The radiator and normally open solenoid valve are connected to the offline oil inlet 4 through a conversion device. The outlet of normally open solenoid valve 5 is connected to normally closed solenoid valve 6 and visual ferrography sensor 7 through a three-way valve B 30.

[0087] Preferably, the conversion device is a three-way A3.

[0088] More preferably, the three-way valve A3 is a manual three-way valve.

[0089] In this embodiment, the three-way valve A3 is used for offline / online mode switching. This invention is designed with both online and offline working modes, allowing users to easily switch between the two modes and perform oil level testing.

[0090] In the online detection mode of this embodiment, the oil comprehensive monitoring device is connected to the lubricating oil return pipeline of the test bench in the form of a parallel bypass. It automatically completes oil detection and analysis periodically according to the set time interval and control process. Each detection data is saved to the database and displayed on the screen. After all the detections are completed, the user can stop the detection process.

[0091] In the offline testing mode of this embodiment, the oil inlet pipe is inserted into the shaken oil sample bottle to test and analyze the collected oil sample. Upon completion of the test, the test data and conclusions are automatically displayed. Regardless of the operating mode, users can view historical test data and perform statistical analysis and report output.

[0092] In this embodiment, in online mode, the oil enters the detection module 27 through the online oil inlet 1, and is cooled by the radiator 2: the turbo fan 17 accelerates the airflow, the air duct 16 ensures that the air can effectively flow through the heat dissipation fins 15, the oil pipe 14 connected to the online oil inlet 1 passes through the heat dissipation fins 15 for heat dissipation, and then reaches the normally open solenoid valve 5, flows into the visual ferrography sensor 7 for ferromagnetic wear particle detection, outputs the ferromagnetic wear particle content value and wear particle image in a unit volume of oil, and then enters the high-precision peristaltic pump 8, pumped into the static defoaming tank 9 for defoaming, and then enters the multi-functional oil status sensor 10 to detect the oil viscosity, water content, temperature and density, and outputs the oil contamination level (NAS1638, ISO4406, GJB420B standards optional) through the contamination sensor 11, and is discharged through the oil outlet 12.

[0093] In this embodiment, the oil is switched to offline mode via the three-way valve A3. The oil flows through the offline oil inlet 4 to the normally open solenoid valve 5, and then into the visual ferrography sensor 7 for ferromagnetic abrasive particle detection. The sensor outputs the content value of ferromagnetic wear particles per unit volume of oil and the wear particle image. The oil then enters the high-precision peristaltic pump 8 and is pumped into the static defoaming tank 9 for defoaming. After that, the oil enters the multi-functional oil condition sensor 10, which detects and outputs the oil viscosity, water content, and density. The oil contamination level is output by the contamination sensor 11 (NAS1638, ISO4406, and GJB420B standards are optional), and the oil is discharged through the oil outlet 12.

[0094] In this embodiment, the normally closed solenoid valve 6 is used for air intake and oil drainage of the visual ferrography sensor 7.

[0095] In this embodiment, the main functions that can be implemented include:

[0096] It can quickly and automatically complete four tests: oil viscosity, water content, contamination, and ferrography.

[0097] It can output kinematic viscosity values ​​at 40℃ or 100℃ depending on the type of oil;

[0098] It can output the total water content value of the oil;

[0099] It can output the oil contamination level (NAS1638, ISO4406, GJB420B standards are optional).

[0100] It can output the content value of ferromagnetic wear particles per unit volume of oil and images of wear particles;

[0101] It can easily switch between two working modes: online oil detection and on-site sampling offline detection;

[0102] It can be easily connected to the test bench and conduct online testing without interfering with the normal testing of the test bench;

[0103] It can conveniently sample the lubricating oil used in major mechanical components;

[0104] It can perform statistical analysis of test data and evaluate the physical and chemical properties of oil, oil contamination status and component wear status based on data and condition control standards;

[0105] Capable of generating oil fluid testing and analysis reports;

[0106] The main parameters for oil level testing can be set and modified.

[0107] The above specific embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A comprehensive oil monitoring device, characterized in that, It includes a detection module, which is used to detect the viscosity, water content, contamination level, and ferrography of the oil. The detection module includes the following components connected in sequence: an online oil inlet, a heat dissipation assembly, a solenoid valve, a wear sensor, a defoaming assembly, a viscosity / moisture detection assembly, a contamination detection assembly, and an oil outlet, wherein the heat dissipation assembly and the solenoid valve are connected to the offline oil inlet via a conversion device.

2. The oil comprehensive monitoring device according to claim 1, characterized in that, It also includes the enclosure, control module, and main control board.

3. The oil comprehensive monitoring device according to claim 2, characterized in that, The enclosure is used to house at least one of the following: a detection module, a control module, and a main control board; and / or The control module is used to control the operation of the oil comprehensive monitoring device and output the test results, including a display screen and buttons.

4. The oil comprehensive monitoring device according to claim 1, characterized in that, The heat dissipation component is a radiator, including: heat dissipation fins, air ducts and a heat dissipation fan, and the connecting pipe of the online oil inlet passes through the heat dissipation fins for heat dissipation.

5. The oil comprehensive monitoring device according to claim 1, characterized in that, The outlet of the wear sensor is connected via the inlet of the pump and the defoaming assembly; and / or The pump is a high-precision peristaltic pump.

6. The oil comprehensive monitoring device according to claim 1, characterized in that, The wear sensor is a visual ferrography sensor.

7. The oil comprehensive monitoring device according to claim 1, characterized in that, The defoaming component is a static defoaming tank; and / or The defoaming tank is a container in which the oil is allowed to stand and defoam.

8. The oil comprehensive monitoring device according to claim 1, characterized in that, The viscosity / moisture detection component is a multi-parameter oil condition sensor.

9. The oil comprehensive monitoring device according to claim 1, characterized in that, The pollution detection component is a pollution level sensor.

10. The oil comprehensive monitoring device according to claim 1, characterized in that, The conversion device is used for switching between offline and online modes.

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