An apparatus for machining of aluminium profiles

Abstract

This utility model relates to the field of door and window manufacturing technology, and discloses a device for processing aluminum profiles, including a frame. A motor is fixedly connected to the top of the outer wall of the frame. A threaded rod is fixedly connected to the output end of the motor. A threaded sleeve is threadedly connected to the outer wall of the threaded rod. An I-shaped bracket is fixedly connected to the bottom end of the threaded sleeve. A fixed column is rotatably connected to the middle of the outer wall of the I-shaped bracket. A fixed tooth block is fixedly connected to the middle of the outer wall of the fixed column. A movable block is rotatably connected to the upper side of the outer wall of the fixed column. A fixed handle is rotatably connected to the right side of the outer wall of the movable block. In this utility model, the threaded sleeve is first moved up and down by the motor to adjust the height of the cutting tool. Then, the two fixed tooth blocks are loosened by rotating the fixed handle. The angle can then be adjusted by rotating the fixed plate fixedly connected to the lower side of the outer wall of the fixed column.

Description

Technical Field

[0001] This utility model relates to the field of door and window manufacturing technology, and in particular to a device for processing aluminum profiles. Background Technology

[0002] Aluminum, as a lightweight, corrosion-resistant, and recyclable metal, continues to expand its applications in global industry. In recent years, the new energy vehicle industry has flourished, and to reduce vehicle weight and increase driving range, automakers have adopted aluminum profiles extensively to manufacture key components such as vehicle body frames and battery trays. In the construction sector, with the popularization of green building concepts, aluminum alloy doors, windows, and curtain walls have seen their market penetration increase due to their excellent thermal insulation and aesthetic performance. The domestic market size for architectural aluminum profiles has exceeded 100 billion yuan. In addition, the explosive growth of the photovoltaic industry has led to an exponential increase in demand for aluminum profiles, which are the core material for photovoltaic supports. The strong market demand has placed higher demands on aluminum profile processing equipment. Traditional manual or semi-automatic processing equipment, such as manual saws and simple stamping machines, suffer from low processing accuracy, low production efficiency, and high labor intensity, making it difficult to meet the needs of large-scale and high-precision production. This has driven the industry to transform towards automated and intelligent equipment.

[0003] Traditional aluminum processing equipment involves long hours of manual loading, unloading, and tool changing, which can easily lead to occupational diseases such as lumbar muscle strain and tenosynovitis. Young workers have low willingness to work in this field, and companies struggle to recruit the necessary workers. Furthermore, traditional aluminum processing equipment cannot process aluminum materials of different shapes. Currently, gantry robots are used in the market for linear motion along the X, Y, and Z axes, and the system can seamlessly interface with CNC machining equipment. Through a PLC control system, motion coordination is achieved, reducing manual intervention. However, the problem of not being able to process aluminum materials of different shapes remains unsolved, which requires secondary processing, resulting in a significant increase in processing time. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a device for processing aluminum profiles, aiming to improve the problem that the tool angle cannot be adjusted in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a device for processing aluminum profiles, comprising a frame, a motor fixedly connected to the top of the outer wall of the frame, a threaded rod fixedly connected to the output end of the motor, a threaded sleeve threadedly connected to the outer wall of the threaded rod, an I-shaped bracket fixedly connected to the bottom end of the threaded sleeve, a fixed column rotatably connected to the middle of the outer wall of the I-shaped bracket, a fixed tooth block fixedly connected to the middle of the outer wall of the fixed column, a movable block rotatably connected to the upper side of the outer wall of the fixed column, a fixed handle rotatably connected to the right side of the outer wall of the movable block, a rotating shaft two rotatably connected to the lower side of the outer wall of the fixed column, a fixed plate fixedly connected to the right side of the outer wall of the rotating shaft two, a motor two fixedly connected to the lower side of the outer wall of the fixed plate, a rotating shaft one fixedly connected to the output end of the motor two, a cutting blade fixedly connected to the top end of the rotating shaft one, and a recycling mechanism provided inside the frame for recycling aluminum chips.

[0006] Preferably, the recycling mechanism includes a second frame, the outer walls of the second frame are fixedly connected to the inner middle of the first frame on both sides, a baffle is fixedly connected to the upper side of the outer wall of the second frame, a collection trough is fixedly connected to the inner wall of the second frame, a filter plate is fixedly connected to the bottom of the inner wall of the collection trough, a filter hole is opened on the outer wall of the filter plate, a collection box is fixedly connected to the lower side of the outer wall of the second frame, a guide rail is opened on the inner wall of the collection box, a slide bar is slidably connected to the inner wall of the guide rail, a collection plate is fixedly connected to the upper side of the outer wall of the slide bar, and a cabinet door is fixedly connected to the rear side of the outer wall of the collection box.

[0007] Preferably, a hinge is fixedly connected to the left side of the outer wall of the collection box, and a nut is fixedly connected to the outer wall of the hinge.

[0008] Preferably, a second handle is fixedly connected to the right side of the outer wall of the cabinet door, and a sliding groove is provided on the upper side of the outer wall of the second frame.

[0009] Preferably, a rotating handle is threadedly connected to the front side of the outer wall of the second frame, and a gear is fixedly connected to the top of the rotating handle.

[0010] Preferably, an upper rack is meshed with the upper front side of the gear, a lower rack is meshed with the lower outer wall of the gear, and a fixing block is fixedly connected to the upper outer wall of the upper rack.

[0011] Preferably, a movable plate is rotatably connected to the top of the baffle, and a handle is fixedly connected to the top of the outer wall of the movable plate.

[0012] Preferably, a discharge port is provided on the front side of the outer wall of the baffle, and a second hinge is fixedly connected to the top of the outer wall of the baffle.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, the threaded sleeve rod is first moved up and down by the motor to adjust the height of the cutter. Then, the two fixed teeth are loosened by rotating the fixed handle. The angle can then be adjusted by rotating the fixed plate fixedly connected to the lower side of the outer wall of the fixed column. The fixed teeth are tightened by rotating the fixed handle again to achieve the fixing effect. The cutting tool is connected to the outer wall of the fixed plate. At this time, the angle of the cutter can be adjusted.

[0015] 2. In this utility model, aluminum chips are generated during the cutting of aluminum materials. The aluminum chips are collected by a collection groove and then enter a collection box for concentration. A guide rail is provided at the bottom of the inner wall of the collection box, and a slide bar is slidably connected to the guide rail. A collection plate is fixedly connected to the upper side of the outer wall of the slide bar, and the aluminum chips are taken out through the collection plate. Attached Figure Description

[0016] Figure 1 This is a front perspective view of an equipment for processing aluminum profiles according to the present invention.

[0017] Figure 2 This is a partial structural diagram of an equipment for processing aluminum profiles according to the present invention;

[0018] Figure 3 This is a partial structural exploded view of an equipment for processing aluminum profiles according to the present invention;

[0019] Figure 4 This is a partial top view of the equipment for processing aluminum profiles proposed in this utility model;

[0020] Figure 5 This is a partial structural exploded view of an equipment for processing aluminum profiles according to the present invention;

[0021] Figure 6 This is a partial structural exploded view of an equipment for processing aluminum profiles according to the present invention.

[0022] Legend:

[0023] 1. Frame 1; 2. Recycling Mechanism; 201. Frame 2; 202. Guide Rail; 203. Collection Plate; 204. Sliding Strip; 205. Filter Plate; 206. Filter Hole; 207. Collection Tank; 208. Collection Box; 209. Baffle; 210. Cabinet Door; 3. Motor 1; 4. Threaded Rod; 5. Threaded Sleeve Rod; 6. I-shaped Bracket; 7. Fixed Handle; 8. Fixed Gear Block; 9. Motor 2; 10. Rotating Shaft 1; 11. Movable Block; 12. Fixed Column; 13. Fixed Plate; 14. Rotating Shaft 2; 15. Cutting Blade; 16. Rotating Handle; 17. Hinge 1; 18. Nut; 19. Fixed Block; 20. Discharge Port; 21. Handle 1; 22. Upper Gear Rack; 23. Gear; 24. Lower Gear Rack; 25. Slide Groove; 26. Movable Plate; 27. Hinge 2; 28. Handle 2. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see the appendix Figure 2 - Appendix Figure 5 This utility model provides an embodiment of an aluminum profile processing device, comprising a frame 1, a motor 3 fixedly connected to the top of the outer wall of the frame 1, a threaded rod 4 fixedly connected to the output end of the motor 3, a threaded sleeve 5 threadedly connected to the outer wall of the threaded rod 4, the frame 1 driving the threaded rod 4 to move the threaded sleeve 5 up and down, an I-shaped bracket 6 fixedly connected to the bottom end of the threaded sleeve 5 for support, a fixed column 12 rotatably connected to the middle of the outer wall of the I-shaped bracket 6, and a fixed tooth block 8 fixedly connected to the middle of the outer wall of the fixed column 12 for fixing. A movable block 11 is rotatably connected to the upper side of the outer wall of the fixed column 12. A fixed handle 7 is rotatably connected to the right side of the outer wall of the movable block 11. A rotating shaft 14 is rotatably connected to the lower side of the outer wall of the fixed column 12, which serves to adjust the angle. A fixed plate 13 is fixedly connected to the right side of the outer wall of the rotating shaft 14. A motor 9 is fixedly connected to the lower side of the outer wall of the fixed plate 13. A rotating shaft 10 is fixedly connected to the output end of the motor 9. A cutting blade 15 is fixedly connected to the top of the rotating shaft 10 to cut the aluminum material. A recycling mechanism 2 is provided inside the frame 1. The recycling mechanism 2 is used to recycle aluminum chips.

[0026] Specifically, firstly, motor 3 provides power to drive threaded rod 4 to move threaded sleeve 5 up and down. An angle adjustment device is fixedly connected to the bottom end of threaded sleeve 5. I-shaped bracket 6 serves as a fixed connection. A fixed column 12 is fixedly connected to the right side of the outer wall of I-shaped bracket 6. A fixed handle 7 is rotatably connected to the outer wall of fixed column 12. Fixed tooth block 8 is driven to move up and down through fixed handle 7. When adjusting the angle, the fixed plate 13 fixedly connected to the lower side of the outer wall of rotating shaft 14 can be rotated. When the desired angle is reached, the fixed handle 7 is rotated to merge the two fixed tooth blocks 8 to achieve a fixed effect. Finally, the aluminum material is cut by cutting blade 15.

[0027] Please see the appendix Figure 2 - Appendix Figure 5 The recycling mechanism 2 includes a frame 201. The outer walls of the frame 201 are fixedly connected to the inner middle of the frame 1. A baffle 209 is fixedly connected to the upper side of the outer wall of the frame 201 to prevent aluminum chips from splashing during the cutting process. A collection trough 207 is fixedly connected to the inner wall of the frame 201. A filter plate 205 is fixedly connected to the bottom of the inner wall of the collection trough 207 to collect and gather aluminum chips. A filter hole 206 is opened on the outer wall of the filter plate 205. A collection box 208 is fixedly connected to the lower side of the outer wall of the frame 201 to collect aluminum chips. A guide rail 202 is opened on the inner wall of the collection box 208. A slide bar 204 is slidably connected to the inner wall of the guide rail 202. A collection plate 203 is fixedly connected to the upper side of the outer wall of the slide bar 204. Aluminum chips in the collection box 208 can be taken out through the slide bar 204 and the guide rail 202. A cabinet door 210 is fixedly connected to the rear side of the outer wall of the collection box 208.

[0028] Specifically, the aluminum shavings generated during the cutting process are first gathered in the collection groove 207. Then, the aluminum shavings flow along the collection groove 207 and are filtered by the filter plate 205 before finally entering the collection box 208 for centralized collection. At the same time, a collection plate 203 is fixedly connected to the bottom of the inner wall of the collection box 208, and a slide bar 204 is slidably connected to the inner wall of the collection plate 203. The collection plate 203 is fixedly connected to the upper side of the outer wall of the slide bar 204. The collected aluminum shavings are taken out through the collection plate 203, and the baffle 209 can block the aluminum shavings to prevent them from splashing.

[0029] Please see the appendix Figure 1 - Appendix Figure 3A hinge 17 is fixedly connected to the left side of the outer wall of the collection box 208. A nut 18 is fixedly connected to the outer wall of the hinge 17 for fixing. A handle 28 is fixedly connected to the right side of the outer wall of the cabinet door 210. A sliding groove 25 is opened on the upper side of the outer wall of the frame 201 for sliding connection. A rotating handle 16 is threaded to the front side of the outer wall of the frame 201. A gear 23 is fixedly connected to the top of the rotating handle 16. The gear 23 is rotated by rotating the handle 16, thereby achieving the effect of movement.

[0030] Specifically, the cabinet door 210 is fixed to the outer wall of the collection box 208 by hinge 17 and nut 18, and can be opened at any time. Turning the rotating handle 16 can drive the gear 23 to rotate.

[0031] Please see the appendix Figure 4 - Appendix Figure 6 The gear 23 is meshed with an upper rack 22 on its front upper side, and a lower rack 24 is meshed with the lower outer wall of the gear 23. The gear 23 can be moved by the gear 23. A fixing block 19 is fixedly connected to the upper outer wall of the upper rack 22. A movable plate 26 is rotatably connected to the top of the baffle 209. The angle of the equipment can be adjusted by the movable plate 26. A handle 21 is fixedly connected to the top of the outer wall of the movable plate 26. A discharge port 20 is opened on the front side of the outer wall of the baffle 209. A hinge 27 is fixedly connected to the top of the outer wall of the baffle 209, which can open the movable plate 26 at will.

[0032] Specifically, the gear 23 can drive the upper rack 22 to move left and right. The top of the outer wall of the upper rack 22 is fixedly connected to a fixing block 19, which can fix the aluminum material. At the same time, the working status of the equipment can be observed through the movable plate 26.

[0033] Working principle: When aluminum material needs to be cut into different shapes, motor 3 is started. A threaded rod 4 is fixedly connected to the output end of motor 3. A threaded sleeve 5 is fixedly connected to the outer wall of threaded rod 4. The threaded sleeve 5 moves up and down to the desired height. The angle of the cutting tool can be adjusted by using the I-shaped bracket 6 at the bottom of the fixed threaded sleeve 5. A fixed column 12 is rotatably connected to the I-shaped bracket 6. A fixed tooth block 8 is fixedly connected to the upper side of the outer wall of the fixed column 12. The fixed tooth block 8 is fixed downwards by rotating the fixed handle 7. Simultaneously, a rotating shaft 14 is fixedly connected to the lower side of the outer wall of the fixed column 12. A fixed plate 13 is fixedly connected to the outer wall of the rotating shaft 14. A motor 9 is fixedly connected to the lower side of the outer wall of the fixed plate 13. A rotating shaft 10 is fixedly connected to the output end of motor 9. A cutting blade 15 is fixedly connected to the top of the rotating shaft 10. The angle of the cutting blade 15 can then be adjusted by rotating the fixed plate 13.

[0034] During the cutting of aluminum materials, aluminum shavings are generated. These shavings can be collected through the collection trough 207, filtered through the filter plate 205, and finally collected by the collection box 208. The bottom of the inner wall of the collection box 208 is provided with a guide rail 202, and a slide bar 204 is slidably connected to the inner wall of the guide rail 202. A collection plate 203 is fixedly connected to the top of the slide bar 204. The collected aluminum shavings can be removed through the collection plate 203. At the same time, a baffle 209 is fixedly connected to the top of the outer wall of the frame 201 to prevent aluminum shavings from splashing, which greatly improves the recycling rate.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An apparatus for processing aluminum profiles, comprising a frame (1), characterized in that: A motor (3) is fixedly connected to the top of the outer wall of the frame (1). A threaded rod (4) is fixedly connected to the output end of the motor (3). A threaded sleeve (5) is threadedly connected to the outer wall of the threaded rod (4). An I-shaped bracket (6) is fixedly connected to the bottom end of the threaded sleeve (5). A fixed column (12) is rotatably connected to the middle of the outer wall of the I-shaped bracket (6). A fixed tooth block (8) is fixedly connected to the middle of the outer wall of the fixed column (12). A movable block (11) is rotatably connected to the upper side of the outer wall of the fixed column (12). The outer side of the movable block (11) is... A fixed handle (7) is rotatably connected to the right side of the wall. A rotating shaft two (14) is rotatably connected to the lower side of the outer wall of the fixed column (12). A fixed plate (13) is fixedly connected to the right side of the outer wall of the rotating shaft two (14). A motor two (9) is fixedly connected to the lower side of the outer wall of the fixed plate (13). A rotating shaft one (10) is fixedly connected to the output end of the motor two (9). A cutting blade (15) is fixedly connected to the top end of the rotating shaft one (10). A recycling mechanism (2) is provided on the inner side of the frame one (1). The recycling mechanism (2) is used to recycle aluminum chips.

2. The equipment for processing aluminum profiles according to claim 1, characterized in that: The recycling mechanism (2) includes a second frame (201), the outer walls of the second frame (201) are fixedly connected to the inner middle of the first frame (1) on both sides, a baffle (209) is fixedly connected to the upper side of the outer wall of the second frame (201), a collection trough (207) is fixedly connected to the inner wall of the second frame (201), a filter plate (205) is fixedly connected to the bottom of the inner wall of the collection trough (207), a filter hole (206) is opened on the outer wall of the filter plate (205), a collection box (208) is fixedly connected to the lower side of the outer wall of the second frame (201), a guide rail (202) is opened on the inner wall of the collection box (208), a slide bar (204) is slidably connected to the inner wall of the guide rail (202), a collection plate (203) is fixedly connected to the upper side of the outer wall of the slide bar (204), and a cabinet door (210) is fixedly connected to the rear side of the outer wall of the collection box (208).

3. The equipment for processing aluminum profiles according to claim 2, characterized in that: A hinge (17) is fixedly connected to the left side of the outer wall of the collection box (208), and a nut (18) is fixedly connected to the outer wall of the hinge (17).

4. The equipment for processing aluminum profiles according to claim 2, characterized in that: A handle two (28) is fixedly connected to the right side of the outer wall of the cabinet door (210), and a sliding groove (25) is provided on the upper side of the outer wall of the frame two (201).

5. The equipment for processing aluminum profiles according to claim 2, characterized in that: A rotating handle (16) is threadedly connected to the front side of the outer wall of the frame 2 (201), and a gear (23) is fixedly connected to the top of the rotating handle (16).

6. The equipment for processing aluminum profiles according to claim 5, characterized in that: The gear (23) is meshed with an upper rack (22) on its front upper side, and a lower rack (24) is meshed with the lower outer wall of the gear (23). A fixing block (19) is fixedly connected to the upper outer wall of the upper rack (22).

7. The equipment for processing aluminum profiles according to claim 2, characterized in that: The top of the baffle (209) is rotatably connected to a movable plate (26), and a handle (21) is fixedly connected to the top of the outer wall of the movable plate (26).

8. The equipment for processing aluminum profiles according to claim 2, characterized in that: The outer wall of the baffle (209) is provided with a discharge port (20), and the top of the outer wall of the baffle (209) is fixedly connected with a second hinge (27).

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