Polymer rolling machine

CN224348026UActive Publication Date: 2026-06-12QUANZHOU KUNTAI MACHINERY PRECISION MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QUANZHOU KUNTAI MACHINERY PRECISION MFG CO LTD
Filing Date
2025-06-12
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The use of plaster molds in existing automatic rolling machines leads to the separation of the mold from the blank, requiring baking, resulting in multiple mold cycles, long drying chambers, and serious waste of resources.

Method used

A polymer rolling mill is used, and four polymer molds are used through a station switching component. This eliminates the need for baking the molds; only the blanks need to be baked. The design of the station switching component and the polymer molds enables the efficient recycling of the molds.

Benefits of technology

It saves on plaster molds and space, reduces heating energy consumption, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224348026U_ABST
    Figure CN224348026U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of high polymer rolling press, including bottom plate and the side plate located at the top end of the bottom plate, including rolling press head, the rolling press head side is equipped with mud mill, the rolling press head with the mud mill between is equipped with station switching component, the station switching component side is equipped with blank feeding transfer machine, the blank feeding transfer machine side is equipped with oven, the oven side away from the blank feeding transfer machine is equipped with blank discharging transfer machine, the blank discharging transfer machine side is equipped with edge trimmer, the edge trimmer side is equipped with finished product transfer machine, the finished product transfer machine side is equipped with finished product conveyor belt. Advantageous effect: by setting station switching component, only four high polymer molds are needed to reach the function of traditional automatic rolling press mold, and the mold does not need to be baked, only the blank is baked to save gypsum mold, site, and save the energy consumption required for heating.
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Description

Technical Field

[0001] This utility model relates to the field of rolling mill technology, and more specifically, to a polymer rolling mill. Background Technology

[0002] Currently, the molds used in automatic rolling machines are all plaster molds. After rolling, the blank needs to be baked together with the plaster mold in the drying room. The blank must be baked for a period of time before it can be separated from the mold for easy removal of the blank. This results in drawbacks such as the need for many circulating molds and the long length of the drying room.

[0003] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0004] In view of the problems in the related technologies, this utility model proposes a polymer rolling mill to overcome the above-mentioned technical problems existing in the existing related technologies.

[0005] Therefore, the specific technical solution adopted by this utility model is as follows:

[0006] A polymer rolling mill includes a base plate and a side plate located at the top of the base plate. It includes a rolling mill head, a pumice machine on one side of the rolling mill head, a station switching assembly between the rolling mill head and the pumice machine, a billet feeder on one side of the station switching assembly, a drying oven on one side of the billet feeder, a billet discharger on the side of the drying oven away from the billet feeder, an edge washing machine on one side of the billet discharger, a finished product conveyor on one side of the edge washing machine, and a finished product conveyor belt on one side of the finished product conveyor.

[0007] Preferably, the workstation switching assembly includes a base frame between the roller head and the pumice machine. A machine head base plate connected to the roller head is located on one side of the bottom end of the base frame. A turntable is located within the base frame, and a polymer mold is located on the outer wall of the turntable. The polymer mold includes a first-station polymer mold, a second-station polymer mold, a third-station polymer mold, and a fourth-station polymer mold. The first-station polymer mold, the second-station polymer mold, the third-station polymer mold, and the fourth-station polymer mold are arranged in a circular array. An upper frame is located at the top of the base frame, and a pressing cylinder fixing plate is located at the top of the upper frame. A pressing cylinder is located at the top of the pressing cylinder fixing plate, and the movable end of the pressing cylinder passes through the pressing cylinder fixing plate and connects to a shoveling plate.

[0008] Preferably, the top of the base frame is provided with a mold pressing strip on the side away from the mud pressing cylinder fixing plate, and the mold pressing strip is provided in two sets.

[0009] Preferably, the base frame is provided with an annular guide rail, which is connected to the base frame through an annular guide rail fixing seat. The polymer molds at stations one, two, three, and four are all connected to the annular guide rail through sliders.

[0010] Preferably, a reducer is provided in the base frame and at the bottom end of the turntable, and a lifting air blowing device is provided in the base frame and at the bottom end of the reducer.

[0011] The beneficial effects of this utility model are as follows: by setting up a workstation switching component, only four polymer molds are needed to achieve the function of traditional automatic rolling molds, and there is no need to bake the molds. Only the blanks need to be baked, which saves plaster molds, space, and energy consumption required for heating. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of a polymer rolling mill according to an embodiment of the present utility model;

[0014] Figure 2 This is a top view of a polymer rolling mill according to an embodiment of the present utility model;

[0015] Figure 3 This is a schematic diagram of the base frame of a polymer rolling mill according to an embodiment of the present utility model;

[0016] Figure 4 This is a top view of the base frame of a polymer rolling mill according to an embodiment of the present utility model.

[0017] In the picture:

[0018] 1. Roller head; 2. Pulverizer; 3. Feeding and transferring machine; 4. Drying oven; 5. Discharging and transferring machine; 6. Edge washing machine; 7. Finished product transferring machine; 8. Finished product conveyor belt; 9. Base frame; 10. Machine head base plate; 11. Turntable; 12. Polymer mold at station 1; 13. Polymer mold at station 2; 14. Polymer mold at station 3; 15. Polymer mold at station 4; 16. Upper frame; 17. Pulverizing cylinder fixing plate; 18. Pulverizing cylinder; 19. Pulverizing plate; 20. Mold pressing strip; 21. Circular guide rail; 22. Circular guide rail fixing seat; 23. Slider; 24. Reducer; 25. Lifting and blowing device. Detailed Implementation

[0019] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0020] According to an embodiment of the present invention, a polymer rolling mill is provided.

[0021] Example 1;

[0022] like Figure 1-4 As shown, the polymer rolling mill according to an embodiment of the present invention includes a base plate and a side plate located at the top of the base plate. It includes a rolling mill head 1, a pumice machine 2 is provided on one side of the rolling mill head 1, a station switching component is provided between the rolling mill head 1 and the pumice machine 2, a billet feeder 3 is provided on one side of the station switching component, an oven 4 is provided on one side of the billet feeder 3, a billet discharger 5 is provided on the side of the oven 4 away from the billet feeder 3, an edge washing machine 6 is provided on one side of the billet discharger 5, a finished product conveyor 7 is provided on one side of the edge washing machine 6, and a finished product conveyor belt 8 is provided on one side of the finished product conveyor 7.

[0023] Example 2;

[0024] like Figure 1-4As shown, the device includes a base plate and a side plate located at the top of the base plate. It includes a roller press head 1, a pumice machine 2 is provided on one side of the roller press head 1, a station switching component is provided between the roller press head 1 and the pumice machine 2, a billet feeder 3 is provided on one side of the station switching component, an oven 4 is provided on one side of the billet feeder 3, a billet discharger 5 is provided on the side of the oven 4 away from the billet feeder 3, an edge washing machine 6 is provided on one side of the billet discharger 5, a finished product conveyor 7 is provided on one side of the edge washing machine 6, and a finished product conveyor belt 8 is provided on one side of the finished product conveyor 7. The workstation switching assembly includes a base frame 9 between the roller head 1 and the pumice machine 2. A machine head base plate 10 connected to the roller head 1 is provided on one side of the bottom end of the base frame 9. A turntable 11 is provided in the base frame 9. A polymer mold is provided on the outer wall of the turntable 11. The polymer mold includes a first workstation polymer mold 12, a second workstation polymer mold 13, a third workstation polymer mold 14, and a fourth workstation polymer mold 15. The first workstation polymer mold 12, the second workstation polymer mold 13, the third workstation polymer mold 14, and the fourth workstation polymer mold 15 are arranged in a circular array. An upper frame 16 is provided at the top of the base frame 9. A pressing cylinder fixing plate 17 is provided at the top of the upper frame 16. A pressing cylinder 18 is provided at the top of the pressing cylinder fixing plate 17. The movable end of the pressing cylinder 18 passes through the pressing cylinder fixing plate 17 and is connected to the shoveling plate 19. The base frame 9 has two sets of mold pressing strips 20 on the side away from the pressing cylinder fixing plate 17 at its top. An annular guide rail 21 is provided in the base frame 9, and the annular guide rail 21 is connected to the base frame 9 via an annular guide rail fixing seat 22. The polymer molds 12 (station 1), 13 (station 2), 14 (station 3), and 15 (station 4) are all connected to the annular guide rail 21 via sliders 23. A reducer 24 is provided in the base frame 9 at the bottom of the turntable 11, and a lifting air blowing device 25 is provided in the base frame 9 at the bottom of the reducer 24.

[0025] In practical application, the mud is first processed twice by the mud mixing machine 2. Then, the mud is precisely fed into the polymer mold 12 at station one on the turntable 11. The turntable 11 then rotates, moving the polymer mold 12 at station one containing the mud to the position of polymer mold 13 at station two. The mud pressing cylinder 18 pats the mud. The turntable 11 then rotates, moving the polymer mold 12 at station one containing the mud to the position of polymer mold 14 at station three. The roller press head 1 rolls and shapes the mud. The turntable 11 then rotates, moving the polymer mold 12 at station one containing the mud to the position of polymer mold 15 at station four. The lifting air blowing device 25 lifts the high-pressure air from station one... The bottom air-blowing plate of the molecular mold 12 is lifted and pressed against the bottom of the mold, and air is blown in. At the same time as the bottom of the mold is blown in, the blank transfer machine 3 descends to pick up the blank from the polymer mold 12 at the first station and transfers the blank into the oven 4 for baking. After the blank is dried in the oven 4, the blank is picked up by the blank transfer machine 5 and placed on the edge washing machine 6 for edge washing. After the edge washing is completed, the blank is moved to the finished product conveyor belt 8 by the finished product transfer machine 7. By setting the station switching component, only four polymer molds are needed to achieve the function of traditional automatic rolling molds. Moreover, it is not necessary to bake the molds. Only the blanks need to be baked, which saves plaster molds, space and energy consumption required for heating.

[0026] In summary, by using the above-mentioned technical solution of this utility model, the function of traditional automatic rolling mold can be achieved by using only four polymer molds through the setting of the workstation switching component. Moreover, it is not necessary to bake the molds, but only the blanks need to be baked, thus saving plaster molds, space, and energy consumption required for heating.

[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A polymer rolling mill, characterized in that, The device includes a roller press head (1), a plowing machine (2) is provided on one side of the roller press head (1), a station switching component is provided between the roller press head (1) and the plowing machine (2), a billet transfer machine (3) is provided on one side of the station switching component, an oven (4) is provided on one side of the billet transfer machine (3), a billet discharge transfer machine (5) is provided on the side of the oven (4) away from the billet transfer machine (3), an edge washing machine (6) is provided on one side of the billet discharge transfer machine (5), a finished product transfer machine (7) is provided on one side of the edge washing machine (6), and a finished product conveyor belt (8) is provided on one side of the finished product transfer machine (7).

2. The polymer rolling mill according to claim 1, characterized in that, The workstation switching assembly includes a base frame (9) between the roller head (1) and the ply mill (2). A machine head base plate (10) connected to the roller head (1) is provided on one side of the bottom of the base frame (9). A turntable (11) is provided in the base frame (9). A polymer mold is provided on the outer wall of the turntable (11). The polymer mold includes a first-station polymer mold (12), a second-station polymer mold (13), a third-station polymer mold (14), and a fourth-station polymer mold (15). The polymer molds at station 1 (12), station 2 (13), station 3 (14), and station 4 (15) are arranged in a circular array. The base frame (9) is provided with an upper frame (16) at the top. The upper frame (16) is provided with a pressing cylinder fixing plate (17) at the top. The pressing cylinder fixing plate (17) is provided with a pressing cylinder (18) at the top. The movable end of the pressing cylinder (18) passes through the pressing cylinder fixing plate (17) and is connected to the mud-patting plate (19).

3. A polymer rolling mill according to claim 2, characterized in that, The top of the base frame (9) is provided with a mold pressing strip (20) on the side away from the pressing cylinder fixing plate (17), and the mold pressing strip (20) is provided in two sets.

4. A polymer rolling mill according to claim 2, characterized in that, The base frame (9) is provided with an annular guide rail (21). The annular guide rail (21) is connected to the base frame (9) through an annular guide rail fixing seat (22). The first station polymer mold (12), the second station polymer mold (13), the third station polymer mold (14) and the fourth station polymer mold (15) are all connected to the annular guide rail (21) through a slider (23).

5. A polymer rolling mill according to claim 2, characterized in that, A speed reducer (24) is provided in the base frame (9) and at the bottom end of the turntable (11), and a lifting air blowing device (25) is provided in the base frame (9) and at the bottom end of the speed reducer (24).