A cyclone discharger for a catalyst storage tank

Abstract

The utility model relates to the technical field of cyclone separator and disclose a cyclone separator unloading device for catalyst storage tank, including fixed frame one and storage box, the front of fixed frame one is fixedly connected with the convenient replacement component, the inside fixed connection of storage box has vibration subassembly, the convenient replacement component includes the locking buckle fixed connection in the front of fixed frame one, the surface sliding connection of locking buckle has the clasp, the surface sliding connection of clasp has the connecting plate, the vibration subassembly includes the vibration plate sliding connection in the inside of storage box, the bottom fixed connection of vibration plate has the protective housing, the inside fixed connection of protective housing has vibration motor. This cyclone separator unloading device for catalyst storage tank, through the setting of convenient replacement component, has reached the effect that is convenient to replace, is convenient to replace different capacity storage box, has reduced the work load of personnel dismounting, has promoted the use efficiency and maintenance convenience of equipment.

Description

Technical Field

[0001] This utility model relates to the field of cyclone separator technology, and in particular to a cyclone separator unloading device for catalyst storage tanks. Background Technology

[0002] In chemical production processes, catalyst storage tank systems often require highly efficient solid-gas separation devices. Traditional cyclone separator unloading devices generally suffer from problems such as fixed structure and difficult maintenance, especially when handling catalyst powders of different particle sizes, often requiring shutdown and replacement of the entire separation system. Existing unloading mechanisms mostly use fixed ash storage containers, which are prone to powder accumulation and caking during long-term operation, seriously affecting separation efficiency.

[0003] An automatic unloading device for a cyclone separator, disclosed in publication number CN216879872U, includes a cyclone separator shell. A gas inlet is connected to the upper left side of the shell, and a gas outlet is connected to the upper middle part of the shell. A conical ash collection hopper is integrally formed at the lower end of the shell. Level gauges are installed at the upper and lower ends of one side of the ash collection hopper. A dust discharge port is connected to the lower end of the ash collection hopper, and an electric ash discharge valve is connected to the lower end of the dust discharge port. An ash collection box is installed at the lower end of the electric ash discharge valve, and the lower end of the ash collection box is fixed to a spring rod by screws. Mounting frames are installed on both outer walls of the conical ash collection hopper, and an electric push rod is installed inside the mounting frames. A wooden hammer is connected to the end of the electric push rod. This device can automatically unload dust from the conical ash collection hopper and can automatically control the amount of material discharged, greatly improving its practicality.

[0004] However, the automatic unloading device of this cyclone separator is not convenient for changing storage boxes of different capacities during use, which increases the workload of personnel disassembly and reduces the efficiency and ease of maintenance of the equipment. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this utility model is to provide a cyclone separator unloading device for catalyst storage tanks, so as to solve the problem mentioned in the background art that the automatic unloading device of the cyclone separator is inconvenient to replace storage boxes of different capacities during use, which increases the workload of personnel disassembly and reduces the efficiency of equipment use and the convenience of maintenance.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a cyclone separator unloading device for a catalyst storage tank, comprising a fixed frame and a storage box, wherein a replaceable component is fixedly connected to the front of the fixed frame, and a vibration component is fixedly connected inside the storage box.

[0009] The replaceable component includes a locking buckle fixedly connected to the front of a fixed frame, a buckle ring slidably connected to the surface of the locking buckle, and a connecting plate slidably connected to the surface of the buckle ring;

[0010] The vibration assembly includes a vibration plate slidably connected inside the storage box, a protective shell fixedly connected to the bottom of the vibration plate, and a vibration motor fixedly connected inside the protective shell.

[0011] As a further embodiment of this utility model, a movable rod is fixedly connected to the bottom of the vibrating plate, and a pressing rod is fixedly connected to the bottom of the movable rod. The pressing rod serves as a hydraulic rod for pressing and damping.

[0012] As a further embodiment of this utility model, a connecting rod is slidably connected inside the connecting plate, and a fixing plate is fixedly connected to one end of the connecting rod. The fixing plate serves to provide support and fixation.

[0013] As a further embodiment of this utility model, a second fixing frame is fixedly connected to the back of the fixing plate, and a hinge is fixedly connected to the back of the second fixing frame. The hinge facilitates the opening and closing of the first fixing frame and the second fixing frame.

[0014] As a further embodiment of this utility model, a cyclone separator body is slidably connected inside the fixed frame, and a connection port is slidably connected inside the fixed frame. The connection port serves to connect to the discharge port of the cyclone separator body.

[0015] As a further embodiment of this utility model, an exhaust pipe is fixedly connected to the top of the cyclone separator body, and a feed inlet is fixedly connected to one side of the cyclone separator body. The feed inlet serves to input gas containing catalyst.

[0016] As a further embodiment of this utility model, a support rod is fixedly connected to the bottom of the cyclone separator body, and a support plate is fixedly connected to the bottom of the support rod. The support plate increases the support area.

[0017] As a further embodiment of this utility model, a damping hydraulic rod is fixedly connected to the bottom of the extrusion rod, and a push rod is fixedly connected to the bottom of the damping hydraulic rod. A spring is slidably connected to the surface of the push rod, and the spring provides a buffering effect.

[0018] (III) Beneficial Effects

[0019] This utility model provides a cyclone separator unloading device for catalyst storage tanks, which has the following beneficial effects:

[0020] 1. This cyclone separator unloading device for catalyst storage tanks, through its easy-to-replace component design, allows for convenient operation by placing the connection port and the discharge port of the cyclone separator body inside fixed frames one and two. Fixed frames one and two limit the movement of the connection port and the discharge port of the cyclone separator body. By moving the connecting plate, the connecting plate causes the retaining ring to rotate around the connecting rod, thus engaging the locking buckle. Pressing the connecting plate causes the connecting plate to lock the retaining ring in place. When disassembly is required, moving the connecting plate releases the locking buckle, facilitating replacement of storage boxes of different capacities, reducing the workload of personnel disassembly, and improving the efficiency and ease of maintenance of the equipment.

[0021] 2. The cyclone separator unloading device for catalyst storage tanks, through the setting of the vibration component, when in use, the vibration motor is started, causing the vibration motor to drive the protective shell and vibration plate to vibrate. The up and down vibration of the vibration plate prevents the catalyst from sticking. The moving rod follows the up and down movement of the vibration plate, causing the moving rod to drive the extrusion rod to squeeze the damping hydraulic rod. The damping hydraulic rod and spring are compressed, which reduces the impact of vibration on the storage box, thereby achieving the effect of vibration. This prevents catalyst dust from accumulating or sticking in the storage box, reduces vibration damage to the storage box and the overall structure, and extends the service life of the equipment. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the component structure for easy replacement in this utility model;

[0025] Figure 4 This is a schematic diagram of the vibration component structure of this utility model.

[0026] In the diagram: 1. Fixed frame one; 2. Storage box; 3. Easy-to-replace component; 301. Locking buckle; 302. Buckle ring; 303. Connecting plate; 4. Vibration assembly; 401. Vibration plate; 402. Protective shell; 403. Vibration motor; 5. Moving rod; 6. Extrusion rod; 7. Connecting rod; 8. Fixed plate; 9. Fixed frame two; 10. Hinge; 11. Cyclone separator body; 12. Connection port; 13. Exhaust pipe; 14. Feed port; 15. Support rod; 16. Support plate; 17. Damping hydraulic rod; 18. Push rod; 19. Spring. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figures 1 to 4 This utility model provides a technical solution: a cyclone separator unloading device for a catalyst storage tank, including a fixed frame 1 and a storage box 2. A replaceable component 3 is fixedly connected to the front of the fixed frame 1. The replaceable component 3 includes a locking buckle 301 fixedly connected to the front of the fixed frame 1. A retaining ring 302 is slidably connected to the surface of the locking buckle 301, and a connecting plate 303 is slidably connected to the surface of the retaining ring 302. The replaceable component 3 facilitates replacement, allowing for the replacement of storage boxes 2 of different capacities, reducing the workload of disassembly, and improving the efficiency and ease of maintenance of the equipment. A connecting rod 7 is slidably connected inside the connecting plate 303, and a fixed plate 8 is fixedly connected to one end of the connecting rod 7. The fixed plate 8 provides support and fixation. A vibration component is fixedly connected inside the storage box 2. The vibration assembly 4 includes a vibration plate 401 slidably connected inside the storage box 2. A protective shell 402 is fixedly connected to the bottom of the vibration plate 401. A vibration motor 403 is fixedly connected inside the protective shell 402. The vibration assembly 4 achieves the effect of vibration, preventing catalyst dust from accumulating or sticking inside the storage box 2, reducing vibration damage to the storage box 2 and the overall structure, and extending the service life of the equipment. A moving rod 5 is fixedly connected to the bottom of the vibration plate 401. A pressing rod 6 is fixedly connected to the bottom of the moving rod 5. The pressing rod 6 acts as a pressure damping hydraulic rod 17. A damping hydraulic rod 17 is fixedly connected to the bottom of the pressing rod 6. A pushing rod 18 is fixedly connected to the bottom of the damping hydraulic rod 17. A spring 19 is slidably connected to the surface of the pushing rod 18. The spring 19 provides a buffering effect.

[0029] A second fixing frame 9 is fixedly connected to the back of the fixing plate 8, and a hinge 10 is fixedly connected to the back of the second fixing frame 9. The hinge 10 facilitates the opening and closing of the first fixing frame 1 and the second fixing frame 9.

[0030] The cyclone separator body 11 is slidably connected inside the fixed frame 1, and the connecting port 12 is slidably connected inside the fixed frame 1. The connecting port 12 serves to connect to the discharge port of the cyclone separator body 11.

[0031] An exhaust pipe 13 is fixedly connected to the top of the cyclone separator body 11, and a feed inlet 14 is fixedly connected to one side of the cyclone separator body 11. The feed inlet 14 serves to input gas containing catalyst.

[0032] A support rod 15 is fixedly connected to the bottom of the cyclone separator body 11, and a support plate 16 is fixedly connected to the bottom of the support rod 15. The support plate 16 increases the support area.

[0033] In this invention, the working steps of the device are as follows:

[0034] First step: In use, by placing the connection port 12 and the discharge port of the cyclone separator body 11 inside the fixed frame 1 and the fixed frame 2 9, the fixed frame 1 and the fixed frame 2 9 limit the connection port 12 and the discharge port of the cyclone separator body 11. By moving the connecting plate 303, the connecting plate 303 drives the buckle 302 to rotate around the connecting rod 7. By moving the buckle 302, the buckle 302 locks the locking buckle 301. By pressing the connecting plate 303, the connecting plate 303 drives the buckle 302 to lock the locking buckle 301. When disassembly is required, by moving the connecting plate 303, the buckle 302 releases the locking buckle 301, thereby facilitating replacement.

[0035] The second step: During use, the vibration motor 403 is started, which drives the protective shell 402 and the vibration plate 401 to vibrate. The vibration plate 401 vibrates up and down, which prevents the catalyst from sticking. The moving rod 5 moves up and down with the vibration plate 401, which drives the extrusion rod 6 to extrude the damping hydraulic rod 17. The damping hydraulic rod 17 and the spring 19 are compressed, which reduces the impact of vibration on the storage box 2, thereby achieving the effect of vibration.

[0036] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0037] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cyclone separator unloading device for a catalyst storage tank, comprising a fixed frame (1) and a storage box (2), characterized in that: The front of the fixed frame (1) is fixedly connected to a component (3) for easy replacement, and the storage box (2) is fixedly connected to a vibration component (4). The replaceable component (3) includes a locking buckle (301) fixedly connected to the front of the fixed frame (1), a buckle (302) is slidably connected to the surface of the locking buckle (301), and a connecting plate (303) is slidably connected to the surface of the buckle (302). The vibration assembly (4) includes a vibration plate (401) slidably connected inside the storage box (2), a protective shell (402) fixedly connected to the bottom of the vibration plate (401), and a vibration motor (403) fixedly connected inside the protective shell (402).

2. The cyclone separator unloading device for a catalyst storage tank according to claim 1, characterized in that: A movable rod (5) is fixedly connected to the bottom of the vibrating plate (401), and a pressing rod (6) is fixedly connected to the bottom of the movable rod (5).

3. A cyclone separator unloading device for a catalyst storage tank according to claim 1, characterized in that: The connecting plate (303) is internally slidably connected to a connecting rod (7), and one end of the connecting rod (7) is fixedly connected to a fixing plate (8).

4. A cyclone separator unloading device for a catalyst storage tank according to claim 3, characterized in that: The back of the fixing plate (8) is fixedly connected to a fixing frame two (9), and the back of the fixing frame two (9) is fixedly connected to a hinge (10).

5. A cyclone separator unloading device for a catalyst storage tank according to claim 1, characterized in that: The cyclone separator body (11) is slidably connected inside the fixed frame (1), and the connection port (12) is slidably connected inside the fixed frame (1).

6. A cyclone separator unloading device for a catalyst storage tank according to claim 5, characterized in that: An exhaust pipe (13) is fixedly connected to the top of the cyclone separator body (11), and a feed inlet (14) is fixedly connected to one side of the cyclone separator body (11).

7. A cyclone separator unloading device for a catalyst storage tank according to claim 5, characterized in that: A support rod (15) is fixedly connected to the bottom of the cyclone separator body (11), and a support plate (16) is fixedly connected to the bottom of the support rod (15).

8. A cyclone separator unloading device for a catalyst storage tank according to claim 2, characterized in that: The bottom of the extrusion rod (6) is fixedly connected to a damping hydraulic rod (17), the bottom of the damping hydraulic rod (17) is fixedly connected to a push rod (18), and a spring (19) is slidably connected to the surface of the push rod (18).

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