Energy-saving disc feeder

Abstract

The utility model discloses an energy -conserving disc feeder, including base, the upper end surface fixed of base is equipped with support, the upper end surface of support and located intermediate position is equipped with rotating shaft rotationally, the upper end fixed of rotating shaft is equipped with carousel, the lower end surface of support is equipped with motor, the output of motor and the lower extreme of rotating shaft all are equipped with pulley, two the pulley on is equipped with belt, the upper end surface fixed of support is equipped with support ring, the upper end surface of support ring is equipped with the accommodation groove, the accommodation groove is equipped with a plurality and its inside all is equipped with support roller rotationally, to facilitate the material on its upper portion to carry out the feeding to the user can through the control motor to make the belt and pulley drive rotating shaft and carousel rotate, and in the process of pouring the material to the device inside, the support roller and support ring will support the below of carousel to prevent the skewing phenomenon from appearing due to the impact force, increase the service life of the device.

Description

Technical Field

[0001] This utility model relates to the field of feeder technology, and more specifically, to an energy-saving disc feeder. Background Technology

[0002] The energy-saving disc feeder is a feeding device controlled by an AC continuously variable speed motor. It is widely used in feeding equipment in industries such as mining, metallurgy, coal, building materials, and chemicals. It is suitable for feeding powdered ores with a diameter of less than 20mm, such as ore, coal powder, cement, clinker, limestone, clay, and other powdery, granular, or small lump materials. The feeder can use the action of the disc to evenly feed the ore into the subsequent equipment, improving the processing efficiency and effect of the material.

[0003] However, in traditional energy-saving disc feeders, the bottom perimeter of the disc is often suspended in the air. This causes the disc to tilt due to the impact of feeding after a period of use, affecting the service life of the device.

[0004] Furthermore, the size of the feed opening cannot be adjusted by the driven disc feeder, which means that the feeding speed cannot be flexibly adjusted according to external conditions during use, resulting in poor practicality. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the problems existing in the prior art, this utility model provides an energy-saving disc feeder to solve the technical problem mentioned in the background art, where the bottom perimeter of the disc in traditional energy-saving disc feeders is mostly suspended, causing the disc to tilt due to the impact of feeding after a period of use.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving disc feeder, comprising a base, a support fixedly mounted on the upper end face of the base, a rotating shaft rotatably mounted on the upper end face of the support and located at the middle position, a turntable fixedly mounted on the upper end of the rotating shaft, a motor mounted on the lower end face of the support, pulleys mounted on the output end of the motor and the lower end of the rotating shaft, belts mounted on the two pulleys, a support ring fixedly mounted on the upper end face of the support ring, a receiving groove formed on the upper end face of the support ring, multiple receiving grooves having support rollers rotatably mounted inside each groove, the bottom of the turntable contacting the outer wall of each support roller, a guard plate fixedly mounted around the periphery of the support ring, and a discharge mechanism mounted on one end of the guard plate.

[0009] The present invention is further configured such that the discharge mechanism includes a mounting frame, the mounting frame is fixedly mounted on the inner wall of the guard plate, an adjusting plate is hinged inside the mounting frame, one end of the adjusting plate extends above the turntable, a fixing plate is fixedly mounted on the upper end face of the mounting frame, an adjusting hole is opened on the upper end face of the fixing plate, multiple adjusting holes are provided and arranged in a circumferential shape, a positioning hole is opened on the upper end face of the adjusting plate, and adjusting screws are provided inside the adjusting hole and the positioning hole to facilitate the adjustment of the opening size between the adjusting plate and the guard plate.

[0010] The present invention is further provided with a screwing block fixed at the upper end of the adjusting screw, which facilitates the disassembly and assembly of the adjusting screw.

[0011] The present invention is further configured such that a collection box is provided on the upper end surface of the base and on one side of the support, and T-shaped blocks are fixedly provided on the lower end surface of the collection box and on both sides. A T-shaped groove is correspondingly opened on the upper end surface of the base, and the T-shaped blocks are slidably installed with the T-shaped grooves to facilitate the installation of the collection box.

[0012] The present invention is further configured such that a connecting block is fixedly provided at one end of the collection box, a pin is slidably provided at the middle position of the connecting block, a slot is correspondingly provided at the upper end of the base, and the lower end of the pin is located inside the slot, which facilitates fixing the collection box and the base.

[0013] The present invention is further provided with a pull block fixedly provided at the upper end of the pin, and a connecting spring provided between the pull block and the connecting block, so as to facilitate the lower end of the pin entering the slot.

[0014] The present invention is further provided with a guide post fixedly provided at the middle position of the turntable to facilitate the guidance of materials.

[0015] The present invention is further configured such that the collection box is located below the protective plate, which facilitates the cleaning of residual materials.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides an energy-saving disc feeder, which has the following advantages:

[0018] 1. By setting up a rotating disk, turntable, support ring, and support roller, the user can control the motor to drive the rotating shaft and turntable to rotate via the belt and pulley, facilitating the feeding of materials above. During the pouring process into the device, the support roller and support ring support the bottom of the turntable to prevent it from tilting due to impact, thus increasing the stability of the turntable.

[0019] 2. By setting up a guard plate, an adjusting plate, and an adjusting screw, the user can remove the adjusting screw by turning the block. At this time, the adjusting plate can be rotated to adjust the size of the opening between one end of the adjusting plate and the guard plate, thereby facilitating the adjustment of the feeding speed of the device and increasing the practicality of the device in use.

[0020] 3. By setting up a collection box, T-blocks, and T-slots, users can move the collection box by using the cooperation of the T-blocks and T-slots to install it onto the opening end of the guard plate. At this time, residual materials above the turntable can be cleaned up and fall into the collection box, which helps to reduce resource waste. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of an energy-saving disc feeder in its unused state.

[0022] Figure 2 This is a schematic diagram showing the installation positions of the motor, pulley, belt, and rotating shaft on the support.

[0023] Figure 3 Exploded view of the installation of the support ring, support roller and turntable on the support;

[0024] Figure 4 Exploded view of the installation of the adjusting plate and adjusting screws;

[0025] Figure 5 This is a schematic diagram showing the installation of the connecting block and pin on the collection box.

[0026] In the diagram: 1. Base; 2. Support; 3. Rotating shaft; 4. Turntable; 5. Motor; 6. Pulley; 7. Belt; 8. Support ring; 9. Receiving groove; 10. Support roller; 11. Guard plate; 12. Mounting bracket; 13. Adjusting plate; 14. Fixing plate; 15. Adjusting hole; 16. Positioning hole; 17. Adjusting screw; 18. Tightening block; 19. Collection box; 20. T-block; 21. T-slot; 22. Connecting block; 23. Pin; 24. Slot; 25. Pull block; 26. Connecting spring; 27. Guide post. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figure 1-5 An energy-saving disc feeder includes a base 1, a support 2 fixedly mounted on the upper surface of the base 1, a rotating shaft 3 rotatably mounted on the upper surface of the support 2 at the middle position, a turntable 4 fixedly mounted on the upper end of the rotating shaft 3, a motor 5 mounted on the lower surface of the support 2, pulleys 6 mounted on the output end of the motor 5 and the lower end of the rotating shaft 3, belts 7 mounted on the two pulleys 6, a support ring 8 fixedly mounted on the upper surface of the support 2, a receiving groove 9 opened on the upper surface of the support ring 8, multiple receiving grooves 9 are provided, and support rollers 10 are rotatably mounted inside each of them, the bottom of the turntable 4 is in contact with the outer wall of the support rollers 10, a guard plate 11 is fixedly mounted around the periphery of the support ring 8, and a discharge mechanism is provided at one end of the guard plate 11.

[0031] In this embodiment, the discharge mechanism includes a mounting frame 12, which is fixedly mounted on the inner wall of the guard plate 11. An adjusting plate 13 is hinged inside the mounting frame 12, with one end of the adjusting plate 13 extending above the turntable 4. A fixed plate 14 is fixedly mounted on the upper surface of the mounting frame 12, and an adjusting hole 15 is provided on the upper surface of the fixed plate 14. Multiple adjusting holes 15 are provided and arranged in a circular pattern. A positioning hole 16 is provided on the upper surface of the adjusting plate 13. Adjusting screws 17 are provided inside the adjusting holes 15 and the positioning holes 16, and a turning block 18 is fixedly mounted on the upper end of the adjusting screws 17.

[0032] More specifically, the user can control the motor 5 to make the belt 7 and pulley 6 drive the rotating shaft 3 and turntable 4 to rotate, so as to facilitate the feeding operation of the material above. During the process of pouring material into the device, the support roller 10 and support ring 8 will support the bottom of the turntable 4 to prevent the turntable 4 from tilting due to the impact force, thus increasing the stability of the turntable 4. The user can also remove the adjusting screw 17 by turning the block 18, so that the adjusting plate 13 can be rotated to adjust the size of the opening between one end of it and the guard plate 11, thereby facilitating the adjustment of the feeding speed of the device and increasing the practicality of the device in use.

[0033] Please see Figure 1 , Figure 2 and Figure 5As an implementation method for collecting materials after feeding: A collection box 19 is provided on the upper end surface of the base 1 and on one side of the support 2. T-shaped blocks 20 are fixedly provided on both sides of the lower end surface of the collection box 19. A T-shaped groove 21 is correspondingly opened on the upper end surface of the base 1. The T-shaped blocks 20 are slidably installed with the T-shaped groove 21. A connecting block 22 is fixedly provided at one end of the collection box 19. A pin 23 is slidably provided in the middle position of the connecting block 22. A slot 24 is correspondingly opened on the upper end of the base 1. The lower end of the pin 23 is located inside the slot 24. A pull block 25 is fixedly provided on the upper end of the pin 23. A connecting spring 26 is provided between the pull block 25 and the connecting block 22. The collection box 19 is located below the guard plate 11.

[0034] Specifically, after use, the collection box 19 can be moved by the cooperation of the T-block 20 and the T-slot 21 to install it at the opening end of the guard plate 11. At this time, the residual material above the turntable 4 can be cleaned so that it falls into the collection box 19, which helps to reduce the waste of resources.

[0035] Please refer to Figure 1 As a further implementation method for guiding materials: a guide post 27 is fixedly provided at the middle position of the turntable 4.

[0036] Specifically, the guide post 27 can guide the material to prevent it from moving laterally and affecting its normal feeding.

[0037] In summary, when using the overall equipment: external equipment can be installed on the upper part of the base 1, positioned below the guard plate 11. Then, the motor 5 is controlled to drive the belt 7 and pulley 6 to rotate the rotating shaft 3 and the turntable 4. At this time, the material will follow the rotation of the turntable 4 until it contacts one end of the adjusting plate 13. Guided by the adjusting plate 13, the material enters the other end of the guard plate 11 and falls from its opening, achieving the feeding effect. During the process of pouring material into the device, the support roller 10 and the support ring 8 will support the bottom of the turntable 4 to prevent the turntable 4 from tilting due to impact. This phenomenon increases the stability of the turntable 4. Users can also remove the adjusting screw 17 by turning the block 18. At this time, the adjusting plate 13 can be rotated to adjust the size of the opening between one end of it and the guard plate 11, thereby facilitating the adjustment of the feeding speed of the device and increasing the practicality of the device. After use, the collection box 19 can be moved by the cooperation of the T-block 20 and the T-slot 21 to install it at the opening end of the guard plate 11. At this time, the residual material above the turntable 4 can be cleaned so that it falls into the collection box 19, which helps to reduce the waste of resources.

[0038] The motors mentioned above are all controlled by controllers or drivers. Since the controllers and matching equipment are common devices and belong to existing mature technologies, their electrical connection relationships and specific circuit structures will not be described in detail here.

[0039] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An energy-saving disc feeder, comprising a base (1), characterized in that: The upper end face of the base (1) is fixedly provided with a support (2). The upper end face of the support (2) and the middle position are provided with a rotating shaft (3). The upper end of the rotating shaft (3) is fixedly provided with a turntable (4). The lower end face of the support (2) is provided with a motor (5). The output end of the motor (5) and the lower end of the rotating shaft (3) are both provided with pulleys (6). The two pulleys (6) are provided with belts (7). The upper end face of the support (2) is fixedly provided with a support ring (8). The upper end face of the support ring (8) is provided with a receiving groove (9). The receiving groove (9) is provided with multiple grooves and each of them is provided with a support roller (10). The bottom of the turntable (4) is in contact with the outer wall of the support roller (10). The periphery of the support ring (8) is fixedly provided with a guard plate (11). One end of the guard plate (11) is provided with a discharge mechanism.

2. The energy-saving disc feeder according to claim 1, characterized in that: The discharge mechanism includes a mounting frame (12), which is fixedly mounted on the inner wall of the guard plate (11). An adjusting plate (13) is hinged inside the mounting frame (12). One end of the adjusting plate (13) extends above the turntable (4). A fixed plate (14) is fixedly mounted on the upper surface of the mounting frame (12). An adjusting hole (15) is opened on the upper surface of the fixed plate (14). Multiple adjusting holes (15) are provided and arranged in a circular shape. A positioning hole (16) is opened on the upper surface of the adjusting plate (13). Adjusting screws (17) are provided inside the adjusting hole (15) and the positioning hole (16).

3. The energy-saving disc feeder according to claim 2, characterized in that: The upper end of the adjusting screw (17) is fixed with a turning block (18).

4. The energy-saving disc feeder according to claim 1, characterized in that: A collection box (19) is provided on the upper end surface of the base (1) and on one side of the support (2). T-shaped blocks (20) are fixedly provided on the lower end surface of the collection box (19) and on both sides. A T-shaped groove (21) is correspondingly opened on the upper end surface of the base (1). The T-shaped blocks (20) are slidably installed with the T-shaped groove (21).

5. The energy-saving disc feeder according to claim 4, characterized in that: One end of the collection box (19) is fixedly provided with a connecting block (22), and a pin (23) is slidably provided in the middle position of the connecting block (22). The upper end of the base (1) is provided with a slot (24), and the lower end of the pin (23) is located inside the slot (24).

6. The energy-saving disc feeder according to claim 5, characterized in that: The upper end of the pin (23) is fixedly provided with a pull block (25), and a connecting spring (26) is provided between the pull block (25) and the connecting block (22).

7. The energy-saving disc feeder according to claim 1, characterized in that: A guide post (27) is fixedly provided at the middle position of the turntable (4).

8. The energy-saving disc feeder according to claim 4, characterized in that: The collection box (19) is located below the guard plate (11).

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