Intelligent device for precise regulation of sewage treatment

By using modular quick-connect sensors and integrated micro-units, the wastewater treatment device solves the problems of low accuracy and complex maintenance of traditional wastewater treatment devices, achieving both sensor accuracy and simplified sensor maintenance, and providing more precise wastewater treatment results.

CN224350538UActive Publication Date: 2026-06-12NINGXIA ZHILIN INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGXIA ZHILIN INTELLIGENT TECH CO LTD
Filing Date
2025-07-01
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing wastewater treatment devices suffer from low accuracy and complex maintenance during data acquisition, and the fixed sensors make the maintenance process cumbersome.

Method used

It adopts modular quick-connect sensor units and integrates multiple micro-units, combined with specific sensors for online rapid water quality analysis. The sensors can be quickly replaced and maintained, and integrated dosing, digestion and biofilm reaction units are used for precise control.

Benefits of technology

It enables precise control of wastewater treatment equipment, simplifies sensor maintenance, provides more accurate water quality parameter assessment, and guides reagent dosing and process parameter adjustment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224350538U_ABST
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Abstract

The utility model belongs to sewage treatment technical field, a kind of intelligent device of precise regulation and control of sewage treatment, including shell and base, in the utility model in analysis bin inside, integrate multiple micro units, combine specific sensor, realize online rapid water quality analysis or process simulation, provide more direct basis for precise regulation and control, respectively are: dosing unit, digestion unit and biological membrane reaction unit this analysis process is combined with sensor detection, can realize sensor preliminary monitoring+three big unit accurate recheck provide more accurate, more comprehensive key water quality parameter, realize more close to real treatment effect online evaluation, guide reagent addition or process parameter adjustment, so that sewage treatment device regulation and control function is more accurate, the utility model in the traditional fixed sensor array is upgraded to modularization fast insertion type sensor unit, this process is quick and convenient, so that device sensor maintenance complexity reduces.
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Description

Technical Field

[0001] This utility model belongs to the field of wastewater treatment technology, specifically an intelligent device for precise control of wastewater treatment. Background Technology

[0002] Wastewater treatment refers to the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. Wastewater treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemicals, environmental protection, urban landscaping, medical care, and catering. With the development of the times, integrated wastewater treatment equipment has also become relatively mature.

[0003] However, most wastewater treatment devices at present rely solely on sensors to collect data, which is not only time-consuming and inaccurate, but also makes maintenance complicated as the sensors are fixed to the device. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides an intelligent device for precise control of wastewater treatment, thereby solving the problems of low accuracy and complex maintenance of wastewater treatment devices.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent device for precise control of wastewater treatment, characterized in that it includes a shell and a base. The shell is divided into a collection chamber and an analysis chamber by a partition. A first inlet is provided on the side of the collection chamber and an outlet is provided on the side of the analysis chamber. A pipe is provided on one side of the partition of the collection chamber, and a four-way connector is provided on the other side, which penetrates the partition and connects to the pipe. The analysis chamber is provided with a dosing unit, a digestion unit, a biofilm reaction unit, and a waste liquid tank. The dosing unit, digestion unit, and biofilm reaction unit are connected to the four-way connector and the waste liquid tank. The waste liquid tank is connected to the outlet.

[0006] Optionally, the dosing unit includes a dosing pump, a reaction chamber, and a reagent chamber. The dosing pump has an inlet and an outlet. The inlet is connected to the reagent chamber, and the reaction chamber is connected to the outlet. The reaction chamber also has a second water inlet, which is connected to a four-way connector via a water pipe. The reagent chamber is connected to the side of the dosing pump, and an optical detector is installed on the side of the reaction chamber.

[0007] Optionally, the digestion unit includes a heater and a cooling base. The top of the heater is provided with a third water inlet, which is connected to a four-way connector. The cooling base is installed at the bottom of the heater and fixed to the housing. An optical detector is also provided on the outer surface of the heater.

[0008] Optionally, the biofilm reaction unit includes a biofilm carrier, a flow chamber, and an aeration head. The bottom of the flow chamber is connected to a shell, the biofilm carrier is disposed inside the flow chamber, the aeration head is installed at the top of the flow chamber, and an ammonia nitrogen sensor is disposed on the inner wall of the flow chamber.

[0009] Optionally, a top cover is provided at the top of the housing, and a silicone sealing ring is provided at the connection between the top cover and the housing. A heat dissipation plate is provided on the top cover, and a controller is connected to the heat dissipation plate. Silicone shock-absorbing seats are installed at the four corners of the controller.

[0010] Optionally, a push-pull plate is mounted on the base, a floating plate is installed inside the base, a spring is installed at the bottom of the floating plate, the other end of the spring is connected to the base, a groove is provided on the floating plate, a rotating rod is also provided on the base, a locking rod is provided on the rotating rod, the locking rod abuts against the groove, a push rod is provided at the top of the floating plate, a sensor is provided on the push rod, and the sensor and the push rod abut against each other with the base.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] This invention integrates multiple micro-units within the analysis chamber, combined with specific sensors, to achieve online rapid water quality analysis or process simulation, providing a more direct basis for precise control. These units are: a dosing unit for online rapid determination of parameters requiring chemical reactions, such as alkalinity and hardness; a digestion unit for online rapid determination of parameters requiring digestion, such as COD, total phosphorus, and total nitrogen; and a biofilm reaction unit to simulate the biological treatment process, monitoring microbial activity or the degradation efficiency of specific pollutants. This analytical process, combined with sensor detection, enables preliminary sensor monitoring plus precise verification by the three units, providing more accurate and comprehensive key water quality parameters. This allows for online assessment that more closely approximates the actual treatment effect, guiding the addition of chemicals or adjustment of process parameters, thus making the control function of the wastewater treatment device more precise.

[0013] This invention upgrades the traditional fixed sensor array to a modular quick-connect sensor unit. When the user wants to maintain or replace the sensor, the floating plate can be pressed down. At this time, the rotating rod drives the locking rod to move to the top of the groove, and then the sensor can be taken out. At this time, the locking rod is located at the bottom of the groove. After maintenance or replacement is completed, the floating plate is pressed down again, and the locking rod is located at the top of the groove. Then the sensor is locked between the push rod and the base. The spring acts on the floating plate to complete the sensor locking and fixing. This process is quick and convenient, which reduces the complexity of sensor maintenance. Attached Figure Description

[0014] Figure 1 This is a front view of the overall structure of this utility model;

[0015] Figure 2This is a top view of the internal structure of the shell in this utility model;

[0016] Figure 3 This is a side view of the internal structure of the shell in this utility model;

[0017] Figure 4 This is a schematic diagram of the drug delivery unit in this utility model;

[0018] Figure 5 This is a schematic diagram of the digestion unit in this utility model;

[0019] Figure 6 This is a schematic diagram of the biomembrane reaction unit in this invention;

[0020] Figure 7 This is a schematic diagram of the base structure in this utility model;

[0021] Figure 8 This is a schematic diagram of the flow cavity structure in this utility model;

[0022] In the picture:

[0023] 1. Shell; 2. Base; 3. Partition; 4. Collection Chamber; 5. Analysis Chamber; 6. First Inlet; 7. Outlet; 8. Pipeline; 9. Four-way connector; 10. Dosing Unit; 11. Digestion Unit; 12. Biofilm Reaction Unit; 13. Waste Liquid Tank; 14. Dosing Pump; 15. Reaction Chamber; 16. Reagent Chamber; 17. Inlet; 18. Outlet; 19. Second Inlet; 20. Optical Detector; 21. Heater; 22. Cooling Seat; 23. Third Inlet; 24. Biofilm Carrier; 25. Flow Chamber; 26. Aeration Head; 27. Ammonia Nitrogen Sensor; 28. Top Cover; 29. ​​Silicone Sealing Ring; 30. Heat Dissipation Plate; 31. Controller; 32. Silicone Shock Absorber; 33. Push-Pull Plate; 34. Floating Plate; 35. Spring; 36. Groove; 37. Rotating Rod; 38. Locking Rod; 39. Push Rod; 40. Sensor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 8As shown, this utility model provides an intelligent device for precise control of wastewater treatment. It is characterized by comprising a shell 1 and a base 2. The shell 1 is divided into a collection chamber 4 and an analysis chamber 5 by a partition 3. A first inlet 6 is provided on the side of the collection chamber 4, and an outlet 7 is provided on the side of the analysis chamber 5. A pipe 8 is provided on one side of the partition 3 of the collection chamber 4, and a four-way connector 9 is provided on the other side, penetrating the partition 3 and connected to the pipe 8. The analysis chamber 5 contains a dosing unit 10, a digestion unit 11, a biofilm reaction unit 12, and a waste liquid tank 13. The dosing unit 10, digestion unit 11, and biofilm reaction unit 12 are connected to the four-way connector 9 and the waste liquid tank 13. The waste liquid tank 13 is connected to the outlet 7.

[0026] Specifically, this invention integrates multiple micro-units within the analysis chamber, combined with specific sensors, to achieve online rapid water quality analysis or process simulation, providing a more direct basis for precise control. These units are: a dosing unit 10 for online rapid determination of parameters requiring chemical reactions, such as alkalinity and hardness; a digestion unit 11 for online rapid determination of parameters requiring digestion, such as COD, total phosphorus, and total nitrogen; and a biofilm reaction unit 12 for simulating biological treatment processes and monitoring microbial activity or the degradation efficiency of specific pollutants. This analytical process, combined with sensor detection, enables preliminary sensor monitoring plus precise verification by the three units, providing more accurate and comprehensive key water quality parameters. This allows for online evaluation that more closely approximates the actual treatment effect, guiding the addition of chemicals or adjustment of process parameters, thus making the control function of the wastewater treatment device more precise.

[0027] The dosing unit 10 includes a dosing pump 14, a reaction chamber 15, and a reagent chamber 16. The dosing pump 14 is provided with an inlet 17 and an outlet 18. The inlet 17 is connected to the reagent chamber 16. The reaction chamber 15 is connected to the outlet 18. The reaction chamber 15 is also provided with a second water inlet 19. The second water inlet 19 is connected to a four-way connector 9 through a water pipe. The reagent chamber 16 is connected to the side of the dosing pump 14. An optical detector 20 is provided on the side of the reaction chamber 15.

[0028] Specifically, the dosing pump 14 connects to the reagent chamber 16 via the inlet 17, and adds different reagents (acids, bases, indicators, etc.) from the reagent chamber 16 to the reaction chamber 15 via the outlet 18. Then, a trace amount of water sample is input through the second inlet 19 of the four-way connector 9 and mixes with the reagents. Finally, the optical detector 20 detects the change in color or turbidity. When the titration endpoint is reached, the dosing stops, and the parameters are calculated based on the amount of reagent consumed.

[0029] The digestion unit 11 includes a heater 21 and a cooling seat 22. The heater 21 has a third water inlet 23 at its top, which is connected to a four-way connector 9. The cooling seat 22 is installed at the bottom of the heater 21 and is fixed to the housing 1. An optical detector 20 is also provided on the outer surface of the heater 21.

[0030] Specifically, heater 21 encapsulates a microtube-based PTC heating element or thin-film heater and digestion reagent, which can heat up to 165°C within 30 seconds. The cooling seat 22 integrates a semiconductor cooling chip, which cools the digestion solution to room temperature within 60 seconds. The water sample and digestion reagent (such as sulfuric acid + potassium dichromate) are mixed in the high-temperature section of heater 21. The optical detector 20 analyzes the COD colorimetrically and then flows out to the waste liquid pool 13 after cooling.

[0031] The biofilm reaction unit 12 includes a biofilm carrier 24, a flow chamber 25, and an aeration head 26. The bottom of the flow chamber 25 is connected to the shell 1. The biofilm carrier 24 is disposed inside the flow chamber 25. The aeration head 26 is installed on the top of the flow chamber 25. An ammonia nitrogen sensor 27 is disposed on the inner wall of the flow chamber 25. A four-way connector 9 is connected inside the flow chamber 25.

[0032] Specifically, the biofilm carrier 24 is a porous ceramic or activated carbon microcolumn, pre-loaded with specific bacterial species, the flow chamber 255 can maintain 25-30℃, the aeration head 26 provides trace oxygen, and a trace water sample enters the flow chamber 25 through the four-way connector 9 to simulate the biodegradation process. The removal rate is calculated by comparing the pollutant concentration through the ammonia nitrogen sensor.

[0033] The top of the housing 1 is provided with a top cover 28, and a silicone sealing ring 29 is provided at the connection between the top cover 28 and the housing 1. A heat dissipation plate 30 is provided on the top cover 28, and a controller 31 is connected to the heat dissipation plate 30. Silicone shock-absorbing seats 32 are installed at the four corners of the controller 31.

[0034] Specifically, all the sensor data are transmitted to the controller 31 for precise control.

[0035] A push-pull plate 33 is mounted on the base 2, and a floating plate 34 is installed inside the base 2. A spring 35 is installed at the bottom of the floating plate 34, and the other end of the spring 35 is connected to the base 2. A groove 36 is provided on the floating plate 34. A rotating rod 37 is also provided on the base 2. A locking rod 38 is provided on the rotating rod 37, and the locking rod 38 abuts against the groove 36. A push rod 39 is provided at the top of the floating plate 34, and a sensor 40 is provided on the push rod 39. The sensor 40 and the push rod 39 abut against each other with the base 2.

[0036] Specifically, this utility model upgrades the traditional fixed sensor array 40 to a modular quick-connect sensor unit 40. When the user wants to maintain or replace the sensor 40, the floating plate 34 can be pressed down. At this time, the rotating rod 37 drives the locking rod 38 to move to the top of the groove 36, and then the sensor 40 can be taken out. At this time, the locking rod 38 is located at the bottom of the groove 36. After maintenance or replacement, the floating plate 34 is pressed down again, and the locking rod 38 is located at the top of the groove 36. Then the sensor 40 is locked between the push rod 39 and the base 2. The spring 35 acts on the floating plate 34 to complete the locking and fixing of the sensor 40. This process is quick and convenient, which reduces the maintenance complexity of the sensor 40.

[0037] The working principle and usage process of this utility model: This utility model integrates multiple micro-units inside the analysis chamber, combined with specific sensors, to achieve online rapid water quality analysis or process simulation, providing a more direct basis for precise control. These include: Dosing unit 10: used for online rapid determination of parameters requiring chemical reactions, such as alkalinity and hardness; Digestion unit 11: used for online rapid determination of parameters requiring digestion, such as COD, total phosphorus, and total nitrogen; Biofilm reaction unit 12: This invention simulates a biological treatment process, monitoring microbial activity or the degradation efficiency of specific pollutants. This analytical process, combined with sensor detection, enables preliminary sensor monitoring plus precise verification by three major units, providing more accurate and comprehensive key water quality parameters. This allows for online assessment that more closely approximates the actual treatment effect, guiding the addition of chemicals or adjustment of process parameters, making the control function of the wastewater treatment device more precise. In this invention, the traditional fixed sensor array 40 is upgraded to a modular quick-connect sensor unit 40. When the user wants to maintain or replace the sensor 40, the floating plate 34 can be pressed down. At this time, the rotating rod 37 drives the locking rod 38 to move to the highest point in the groove 36, and then the sensor 40 is removed. At this time, the locking rod 38 is located at the bottom of the groove 36. After maintenance or replacement, the floating plate 34 is pressed down again, and the locking rod 38 is located at the top of the groove 36. Then, the sensor 40 is locked between the push rod 39 and the base 2. The spring 35 acts on the floating plate 34 to complete the locking and fixing of the sensor 40. This process is quick and convenient, reducing the complexity of sensor 40 maintenance.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent device for precise control of wastewater treatment, characterized in that, The device includes a shell (1) and a base (2). The shell (1) is divided into a collection chamber (4) and an analysis chamber (5) by a partition (3). A first water inlet (6) is provided on the shell (1) on the side of the collection chamber (4) and a water outlet (7) is provided on the side of the analysis chamber (5). A pipe (8) is provided on one side of the partition (3) of the collection chamber (4) and a four-way connector (9) is provided on the other side, which passes through the partition (3) and is connected to the pipe (8). The analysis chamber (5) is provided with a dosing unit (10), a digestion unit (11), a biofilm reaction unit (12) and a waste liquid tank (13). The dosing unit (10), the digestion unit (11) and the biofilm reaction unit (12) are connected to the four-way connector (9) and the waste liquid tank (13). The waste liquid tank (13) is connected to the water outlet (7).

2. The intelligent device for precise control of wastewater treatment according to claim 1, characterized in that, The dosing unit (10) includes a dosing pump (14), a reaction chamber (15), and a reagent chamber (16). The dosing pump (14) is provided with an inlet (17) and an outlet (18). The inlet (17) is connected to the reagent chamber (16). The reaction chamber (15) is connected to the outlet (18). The reaction chamber (15) is also provided with a second water inlet (19). The second water inlet (19) is connected to a four-way connector (9) through a water pipe. The reagent chamber (16) is connected to the side of the dosing pump (14). An optical detector (20) is provided on the side of the reaction chamber (15).

3. The intelligent device for precise control of wastewater treatment according to claim 1, characterized in that, The digestion unit (11) includes a heater (21) and a cooling seat (22). The heater (21) has a third water inlet (23) at its top and is connected to a four-way connector (9). The cooling seat (22) is installed at the bottom of the heater (21) and is fixed to the housing (1). An optical detector (20) is also provided on the outer surface of the heater (21).

4. The intelligent device for precise control of wastewater treatment according to claim 1, characterized in that, The biofilm reaction unit (12) includes a biofilm carrier (24), a flow chamber (25) and an aeration head (26). The bottom of the flow chamber (25) is connected to the shell (1). The biofilm carrier (24) is disposed inside the flow chamber (25). The aeration head (26) is installed on the top of the flow chamber (25). An ammonia nitrogen sensor (27) is disposed on the inner wall of the flow chamber (25).

5. The intelligent device for precise control of wastewater treatment according to claim 1, characterized in that, The top of the housing (1) is provided with a top cover (28), and a silicone sealing ring (29) is provided at the connection between the top cover (28) and the housing (1). A heat sink (30) is provided on the top cover (28), and a controller (31) is connected to the heat sink (30). Silicone shock absorber seats (32) are installed at the four corners of the controller (31).

6. The intelligent device for precise control of wastewater treatment according to claim 1, characterized in that, A push-pull plate (33) is mounted on the base (2). A floating plate (34) is installed inside the base (2). A spring (35) is installed at the bottom of the floating plate (34). The other end of the spring (35) is connected to the base (2). A groove (36) is provided on the floating plate (34). A rotating rod (37) is also provided on the base (2). A locking rod (38) is provided on the rotating rod (37). The locking rod (38) abuts against the groove (36). A push rod (39) is provided at the top of the floating plate (34). A sensor (40) is provided on the push rod (39). The sensor (40) and the push rod (39) abut against the base (2).