A carding device for carpet production

By adjusting the arm and auger roller structure, combined with electric push rods and spring mechanisms, and designing baffles and collection bins, the automatic cleaning and collection of yarn on the carding plate is realized, solving the problem of difficult yarn collection in existing devices, simplifying the operation process, and reducing labor intensity.

CN224351000UActive Publication Date: 2026-06-12SHANDONG YONGNING ENVIRONMENTAL PROTECTION ENG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG YONGNING ENVIRONMENTAL PROTECTION ENG CO LTD
Filing Date
2025-06-30
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing carpet production combing devices are not convenient for collecting yarn from the combing plate, which makes it difficult for operators to collect the yarn, increasing the complexity and labor intensity of the operation.

Method used

It adopts an adjustable arm and auger roller structure, combined with electric push rod and spring mechanism, and realizes automatic cleaning and collection of yarn on the carding plate through the design of baffle and collection bin.

Benefits of technology

It effectively solved the problem of difficult yarn collection when using the combing device, simplified the operation process, reduced labor intensity, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of combing device for carpet production, belong to carpet technical field, it solves the technical problems that combing device is inconvenient to collect wool yarn on carding plate when using, to lead operator to possibly face difficulty when collecting wool yarn, increase the complexity and labor intensity of operation.A kind of combing device for carpet production, including operation platform, operation platform top is fixedly connected with portal frame, two adjusting arms are symmetrically set in portal frame bottom, two kneading drum rollers are rotatably connected in the bottom of two adjusting arms, two kneading drum rollers one end is fixedly connected with motor, two motors are fixedly connected on the side of adjusting arm, the both sides of portal frame are fixedly connected with baffle, and two baffles are symmetrically set, two baffles top are slidably connected with carding plate, and the both ends of two carding plates are equipped with reset mechanism for resetting carding plate.In the utility model, the wool yarn on the carding plate can be cleaned through the setting of the baffle.
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Description

Technical Field

[0001] This utility model belongs to the field of carpet technology, and relates to a combing device, specifically a combing device for carpet production. Background Technology

[0002] A carpet combing device is a piece of equipment used in carpet manufacturing to process the yarn. This device primarily aims to straighten the fibers in the yarn for subsequent weaving. Combing allows the fibers to distribute more evenly, thus improving the quality and appearance of the carpet. The combing device uses a combing plate to remove impurities and short fibers from the yarn, then collects the combed yarn for further processing. The design and performance of the combing device directly affect the quality of the carpet; good combing results improve the carpet's durability and comfort.

[0003] However, some existing carpet-making combing devices are not convenient for collecting the yarn on the combing plate, which may cause difficulties for operators in collecting the yarn, increasing the complexity and labor intensity of the operation. Therefore, this problem needs to be solved. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a combing device for carpet production. The technical problem to be solved by this utility model is that the combing device is not convenient for collecting the yarn on the combing plate during use, which may cause difficulties for operators in collecting the yarn, increasing the complexity of operation and labor intensity.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A carpet combing device includes an operating table. A gantry frame is fixedly connected to the top of the operating table. Two adjusting arms are symmetrically arranged at the bottom of the gantry frame. Two auger rollers are rotatably connected to the bottom of each adjusting arm. A motor is fixedly connected to one end of each auger roller. The two motors are fixedly connected to one side of each adjusting arm. An adjusting mechanism for adjusting the auger rollers is provided at the top of each adjusting arm. Baffles are fixedly connected to both sides of the gantry frame, and the two baffles are symmetrically arranged. A combing plate is slidably connected to the top of each baffle. A reset mechanism for resetting the combing plate is provided at both ends of each combing plate. The baffles can be used to clean the yarn on the combing plate.

[0007] As a further embodiment of this utility model, the adjusting mechanism includes two electric push rods, both of which are fixedly connected to the top of the gantry frame. The bottom of the two electric push rods is fixedly connected to the same connecting plate, and the bottom of the connecting plate is fixedly connected to two support plates. The two support plates are fixedly connected to the same rotating shaft, and the adjusting arm is rotatably sleeved on the surface of the rotating shaft. A torsion spring is sleeved on the surface of the rotating shaft, one end of which is fixedly connected to the bottom of the connecting plate, and the other end of which is fixedly connected to the inside of the adjusting arm. A counterweight is fixedly connected to the surface of the adjusting arm away from the motor. The auger roller can be adjusted by the torsion spring.

[0008] As a further embodiment of this utility model, the reset mechanism includes an extension plate, which is fixedly connected to one end of the carding plate. A limit rod is fixedly connected to the bottom of the extension plate, and the limit rod is slidably connected to the top of the baffle. A spring is sleeved on the surface of the limit rod, with the top end of the spring fixedly connected to the bottom of the extension plate and the bottom end of the spring fixedly connected to the top of the baffle. A pressure plate is fitted to the top of the carding plate, and the pressure plate is fixedly connected to one side of the connecting plate. A collection bin is fixedly connected to the surface of the baffle away from the gantry, and the collection bin and the baffle are configured to cooperate with each other. A connecting pipe is fixedly connected to the surface of the collection bin away from the baffle. The carding plate can be reset by the spring.

[0009] The beneficial effects of this utility model are as follows:

[0010] 1. This utility model employs a baffle to block the carding plate, thus effectively cleaning the yarn on the carding plate. This solves the problem of difficulty in collecting yarn on the carding plate during use, which could lead to difficulties for operators, increasing operational complexity and labor intensity. After carding is complete, the electric push rod drives the connecting plate and auger roller to reset. Springs are installed on both sides of the carding plate, so when the connecting plate moves the pressure plate upward, the carding plate also moves upward synchronously. A baffle is installed at the bottom of the carding plate, and the baffle cooperates with the carding plate. When the carding plate moves upward, the baffle blocks the yarn on the surface of the carding plate, thus achieving the purpose of cleaning. A collection chamber is installed on one side of the baffle, and the collection chamber is connected to an external collection mechanism through a connecting pipe, so that the cleaned yarn can be processed. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of a carpet combing device proposed in this utility model.

[0012] Figure 2 This is a schematic diagram of the adjustment mechanism of a combing device for carpet production proposed in this utility model;

[0013] Figure 3 This is a schematic diagram of the reset mechanism of a combing device for carpet production proposed in this utility model.

[0014] In the diagram: 1. Operating platform; 2. Screw roller; 3. Combing plate; 101. Gantry frame; 102. Electric push rod; 103. Connecting plate; 104. Pressure plate; 201. Motor; 202. Counterweight; 203. Adjusting arm; 204. Rotating shaft; 205. Support plate; 206. Torsion spring; 301. Extension plate; 302. Limiting rod; 303. Spring; 304. Baffle; 305. Collection bin; 306. Connecting pipe. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Reference Figure 1 - Figure 3 A carpet combing device includes an operating table 1. A gantry frame 101 is fixedly connected to the top of the operating table 1. Two adjusting arms 203 are symmetrically arranged at the bottom of the gantry frame 101. Two auger rollers 2 are rotatably connected to the bottom of each adjusting arm 203. A motor 201 is fixedly connected to one end of each auger roller 2. The two motors 201 are fixedly connected to one side of each adjusting arm 203. An adjusting mechanism for adjusting the auger rollers 2 is provided at the top of each adjusting arm 203. Baffles 304 are fixedly connected to both sides of the gantry frame 101, and the two baffles 304 are symmetrically arranged. A combing plate 3 is slidably connected to the top of each baffle 304. The combing plate 3 can comb the carpet. Both ends of the combing plate 3 are provided with a reset mechanism for resetting the combing plate 3. The baffles 304 can clean the yarn on the combing plate 3.

[0017] Preferably, the adjustment mechanism includes two electric push rods 102, both of which are fixedly connected to the top of the gantry frame 101. The bottom of the two electric push rods 102 is fixedly connected to the same connecting plate 103. The bottom of the connecting plate 103 is fixedly connected to two support plates 205. The two support plates 205 are fixedly connected to the same rotating shaft 204. The adjustment arm 203 is rotatably sleeved on the surface of the rotating shaft 204. A torsion spring 206 is sleeved on the surface of the rotating shaft 204. One end of the torsion spring 206 is fixedly connected to the bottom of the connecting plate 103, and the other end of the torsion spring 206 is fixedly connected to the inside of the adjustment arm 203. A counterweight 202 is fixedly connected to the side of the adjustment arm 203 away from the motor 201. The auger roller 2 can be adjusted by the torsion spring 206.

[0018] Preferably, the reset mechanism includes an extension plate 301, which is fixedly connected to one end of the carding plate 3. A limiting rod 302 is fixedly connected to the bottom of the extension plate 301. The limiting rod 302 is slidably connected to the top of the baffle 304. A spring 303 is sleeved on the surface of the limiting rod 302. The top end of the spring 303 is fixedly connected to the bottom of the extension plate 301, and the bottom end of the spring 303 is fixedly connected to the top of the baffle 304. A pressure plate 104 is fitted on the top of the carding plate 3. The pressure plate 104 is fixedly connected to one side of the connecting plate 103. A collection chamber 305 is fixedly connected to the surface of the baffle 304 away from the gantry frame 101. The collection chamber 305 and the baffle 304 are configured to cooperate with each other. The collection chamber 305 can collect the cleaned yarn. A connecting pipe 306 is fixedly connected to the surface of the collection chamber 305 away from the baffle 304. The spring 303 can reset the carding plate 3.

[0019] Working Principle: During use, the carpet to be combed is pulled to the bottom of the auger roller 2, and then the electric push rod 102 is activated. A connecting plate 103 is installed at the bottom of the electric push rod 102, and the connecting plate 103 is connected to the auger roller 2 via an adjusting arm 203. When the electric push rod 102 is activated, the auger roller 2 moves downwards. A torsion spring 206 is installed at the top of the adjusting arm 203, and both ends of the torsion spring 206 are connected to the connecting plate 103 and the adjusting arm 203, respectively. Therefore, when the auger roller 2 contacts the carpet, it presses the carpet and pulls it to both sides to prevent wrinkles. Pressure plates 104 are also installed on both sides of the connecting plate 103, and the pressure plates 104 cooperate with the combing plate 3. Thus, when the auger roller 2 moves downwards, the combing plate 3 also moves downwards. After the auger roller 2 and combing plate 3 have finished moving downwards... The motor 201 will start, driving the auger roller 2 to rotate. The rotating auger roller 2, in coordination with the worker, can move the carpet, allowing the carding plate 3 to comb the fibers. After combing, the electric push rod 102 will drive the connecting plate 103 and the auger roller 2 to reset. Springs 303 are installed on both sides of the carding plate 3, so when the connecting plate 103 moves the pressure plate 104 upward, the carding plate 3 will also move upward synchronously. A baffle 304 is installed at the bottom of the carding plate 3, and the baffle 304 cooperates with the carding plate 3. When the carding plate 3 moves upward, the baffle 304 will block the fibers on the surface of the carding plate 3, thereby achieving the purpose of cleaning. A collection chamber 305 is installed on one side of the baffle 304, and the collection chamber 305 is connected to an external collection mechanism through a connecting pipe 306, so as to process the cleaned fibers.

[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A combing device for carpet production, comprising an operating table (1), characterized in that, The top of the operating platform (1) is fixedly connected to a gantry frame (101). Two adjusting arms (203) are symmetrically arranged at the bottom of the gantry frame (101). Two auger rollers (2) are rotatably connected to the bottom of each of the two adjusting arms (203). A motor (201) is fixedly connected to one end of each of the two auger rollers (2). The two motors (201) are fixedly connected to one side of the adjusting arm (203). An adjusting mechanism for adjusting the auger rollers (2) is provided at the top of each of the two adjusting arms (203). Baffles (304) are fixedly connected to both sides of the gantry frame (101). The two baffles (304) are symmetrically arranged. A combing plate (3) is slidably connected to the top of each of the two baffles (304). A reset mechanism for resetting the combing plate (3) is provided at both ends of each of the two combing plates (3).

2. The carpet combing device according to claim 1, characterized in that, The adjustment mechanism includes two electric push rods (102), both of which are fixedly connected to the top of the gantry frame (101). The bottom of the two electric push rods (102) is fixedly connected to the same connecting plate (103). The bottom of the connecting plate (103) is fixedly connected to two support plates (205). The two support plates (205) are fixedly connected to the same rotating shaft (204). The adjustment arm (203) is rotatably sleeved on the surface of the rotating shaft (204).

3. The carpet combing device according to claim 2, characterized in that, A torsion spring (206) is fitted on the surface of the rotating shaft (204). One end of the torsion spring (206) is fixedly connected to the bottom of the connecting plate (103), and the other end of the torsion spring (206) is fixedly connected to the inside of the adjusting arm (203). A counterweight (202) is fixedly connected to the surface of the adjusting arm (203) away from the motor (201).

4. The carpet combing device according to claim 1, characterized in that, The reset mechanism includes an extension plate (301), which is fixedly connected to one end of the combing plate (3). A limiting rod (302) is fixedly connected to the bottom of the extension plate (301), and the limiting rod (302) is slidably connected to the top of the baffle (304). A spring (303) is sleeved on the surface of the limiting rod (302).

5. The carpet combing device according to claim 4, characterized in that, The top end of the spring (303) is fixedly connected to the bottom of the extension plate (301), the bottom end of the spring (303) is fixedly connected to the top of the baffle (304), and the top of the combing plate (3) is fitted with a pressure plate (104), which is fixedly connected to one side of the connecting plate (103).

6. The carpet combing device according to claim 5, characterized in that, A collection bin (305) is fixedly connected to the surface of the baffle (304) away from the gantry (101), and the collection bin (305) and the baffle (304) are configured to cooperate with each other. A connecting pipe (306) is fixedly connected to the surface of the collection bin (305) away from the baffle (304).