A dispensing device for molten substances
By designing a molten material distribution device with a cylinder and multi-stage distribution components, the problems of insufficient distribution accuracy, blockage, and solidification were solved, achieving uniform distribution of molten material and multi-inlet coordinated feeding, thus extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BEFAR GROUP CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-12
AI Technical Summary
Existing molten alkali distributors suffer from problems such as insufficient distribution accuracy, inability to dynamically adjust, easy clogging, alkali vapor solidification and jamming, and difficulty in coordinating feeding from multiple inlets.
A distribution device comprising a cylinder, an adjustment mechanism, a distribution indicator assembly, an anti-scouring plate, multiple discharge port assemblies, an annular electric heating tile, and a multi-inlet structure was designed. It employs a two-stage distribution assembly, graphite packing seal, and nitrogen seal to support dynamic adjustment and precise control.
It achieves uniform distribution of molten material, prevents splashing and solidification, extends equipment life, and supports multi-inlet collaborative feeding and precise adjustment.
Smart Images

Figure CN224352779U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a dispensing device, specifically a dispensing device for molten substances. Background Technology
[0002] Currently, there are two main types of molten alkali distributors: a dual-channel tubular distributor and a three-channel cylindrical distributor. Their main disadvantages are: the former uses a single inlet and dual outlet structure, and the tubular flow channel results in insufficient distribution accuracy, only supporting proportional distribution and limited to flow direction switching, unable to achieve dynamic adjustment; the latter has two configurations: top / bottom rotating, where alkali vapor crystallization easily forms at the shaft seal, making adjustment impossible; molten alkali may splash to other outlets during distribution, leading to inaccurate distribution and even clogging of other pipes; none of these distributors can achieve multi-inlet coordinated feeding, and blockage of the molten salt coil on the cylindrical side can cause plant shutdown. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides a molten material distribution device, which effectively solves the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: This utility model includes:
[0005] The cylinder has an adjustment mechanism and a dispensing indicator assembly at its top. The adjustment mechanism is connected to the internal dispensing cylinder via a rotating shaft.
[0006] The bottom of the distribution cylinder is provided with an anti-scouring plate and a drain outlet, and the outlet of the distribution cylinder is provided with a two-stage distribution assembly;
[0007] The bottom of the cylinder is divided into multiple liquid receiving areas by a partition. Each liquid receiving area is provided with a discharge port assembly at the bottom, and a splash guard is provided above the discharge port assembly.
[0008] The outer side of the cylinder is provided with an annular electric heating tile, and the side of the cylinder is provided with multiple feed port assemblies for distributing molten material to each discharge port in proportion.
[0009] Preferably, the adjustment mechanism is a manual-automatic integrated adjustment mechanism and is linked with the distribution indicator component. A graphite packing sealing component and a nitrogen sealing component are provided between the rotating shaft and the top of the cylinder.
[0010] Preferably, the two-stage distribution component includes a primary distribution channel and a secondary distribution channel, wherein the cross-sectional area of the primary distribution channel is larger than that of the secondary distribution channel to achieve uniform distribution of the molten material.
[0011] Preferably, the discharge port assembly adopts a punched structure, and each discharge port assembly is provided with a steam purging assembly at the top, and an anti-erosion box is provided at the bottom of the liquid receiving area.
[0012] Preferably, the distribution cylinder is equipped with a molten material temperature measuring instrument port, and the annular electric heating tile is connected to a PID intelligent temperature control module with a temperature control accuracy of ±1℃.
[0013] Preferably, a maintenance short pipe is provided at the rotating shaft for disassembling and maintaining the distribution cylinder.
[0014] Preferably, the feed inlet assembly is a multi-inlet collaborative feeding structure that supports dynamic adjustment of the distribution ratio of each discharge port.
[0015] Beneficial effects: The distributor base plate adopts an integral punching forming process and is fully circumferentially argon arc welded to the feed port assembly, which completely solves the bottom leakage problem;
[0016] An anti-erosion box is installed at the bottom of the distributor to prevent the material discharged from the distribution cylinder from eroding and corroding the distributor body, thus extending the service life of the equipment.
[0017] The distributor is equipped with a manual / automatic adjustment mechanism on top, with a digital position display, which enables remote control of material distribution.
[0018] The top of the distributor is equipped with a nitrogen isolation chamber to effectively block alkaline vapors and prevent solidification from jamming the regulating mechanism;
[0019] The distribution cylinder is equipped with a splash guard to prevent alkali solution from splashing onto other discharge pipes;
[0020] The distributor cylinder is equipped with an annular heating tile and a PID intelligent temperature control module (accuracy ±1℃), ensuring uniform heating and stable temperature.
[0021] The distributor adopts a two-stage distribution structure, which makes the material distribution more uniform and accurate;
[0022] Supports multiple inlet and outlet combinations, and allows for adjustment of material flow as needed;
[0023] The installation and maintenance short pipe of the distribution cylinder facilitates the disassembly and maintenance of the distribution cylinder. Attached Figure Description
[0024] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] The following components are labeled in the diagram: 1. Adjustment mechanism; 2. Distribution indicator assembly; 3. Graphite packing assembly; 4. Nitrogen sealing assembly; 5. Cylinder; 6. Inlet assembly; 7. Steam purging assembly; 8. Support leg; 9. Outlet assembly; 10. Splash shield; 11. Drain port; 12. Anti-erosion plate; 13. Anti-erosion box; 14. Annular electric heating tile; 15. Distribution cylinder; 16. Two-stage distribution assembly; 17. Manhole; 18. Short pipe for maintenance; 19. Rotating shaft; 20. Temperature measuring instrument port. Detailed Implementation
[0027] The following is in conjunction with the appendix Figure 1 The specific embodiments of this utility model will be described in further detail.
[0028] Example 1, by Figure 1 This invention provides a dispensing device for molten substances, comprising:
[0029] The cylinder 5 has an adjustment mechanism 1 and a distribution indicator assembly 2 at its top. The adjustment mechanism 1 is connected to the internal distribution cylinder 15 via a rotating shaft 19.
[0030] The bottom of the distribution cylinder 15 is provided with an anti-scouring plate 12 and a drain outlet 11, and the outlet of the distribution cylinder 15 is provided with a two-stage distribution assembly 16;
[0031] The bottom of the cylinder 5 is divided into multiple liquid receiving areas by a partition. Each liquid receiving area is provided with a discharge port assembly 9 at the bottom, and a splash guard 10 is provided above the discharge port assembly 9.
[0032] The outer side of the cylinder 5 is provided with an annular electric heating tile 14, and the side of the cylinder 5 is provided with multiple feed port components 6, which are used to distribute molten material to each discharge port in proportion.
[0033] Cylinder 5 and top assembly: The top of cylinder 5 is equipped with an adjustment mechanism 1 and a distribution indicator assembly 2. The adjustment mechanism 1 is a manual and automatic adjustment mechanism, which is linked with the distribution indicator assembly 2. It can realize remote control of material distribution, and at the same time, it is convenient for operators to observe the position of the distribution cylinder from the outside and make precise adjustments.
[0034] The regulating mechanism 1 is connected to the internal distribution cylinder 15 via a rotating shaft 19. A graphite packing sealing assembly 3 and a nitrogen sealing assembly 4 are provided between the rotating shaft 19 and the top of the cylinder 5. The graphite packing assembly 3 achieves a seal at the rotating shaft, and the nitrogen sealing assembly 4 forms a nitrogen isolation chamber, effectively blocking corrosive gases such as alkaline vapors and preventing them from solidifying and jamming the regulating mechanism, while also preventing outside air from entering and corroding the equipment.
[0035] Distribution cylinder 15 assembly: The bottom of the distribution cylinder 15 is equipped with an anti-scouring plate 12 and a drain port 11. The anti-scouring plate 12 can prevent the feed from scouring the bottom of the cylinder and protect the distribution cylinder; the drain port 11 can discharge the molten material in the cylinder at any time to prevent it from solidifying in the tank and ensure that the molten material in the cylinder can be completely discharged when the device is stopped.
[0036] The outlet of the distribution cylinder 15 is equipped with a two-stage distribution component 16, which includes a primary distribution channel and a secondary distribution channel. The cross-sectional area of the primary distribution channel is larger than that of the secondary distribution channel. Through the reasonable channel cross-sectional area design, the uniformity of the molten material distribution is achieved, making the material distribution more accurate.
[0037] The inside of the distribution cylinder 15 is equipped with a molten material temperature measuring instrument port 20, which is used to install temperature measuring instruments to monitor the temperature of the molten material in real time and provide data support for temperature control.
[0038] A maintenance short pipe 18 is provided at the rotating shaft 19 to facilitate the disassembly and maintenance of the distribution cylinder 15 and improve the maintainability of the equipment.
[0039] Bottom assembly of cylinder 5: The bottom of cylinder 5 is divided into multiple liquid receiving areas by a partition, and each liquid receiving area is equipped with a discharge port assembly 9 at its bottom. The discharge port assembly 9 adopts a punched forming structure, which can ensure the accuracy and quality of the discharge port.
[0040] A splash guard 10 is provided above the discharge port assembly 9 to prevent molten material from splashing into other discharge ports when it enters the anti-scouring box, thus ensuring the accuracy of the distribution.
[0041] A scouring box 13 is provided at the bottom of the liquid receiving area to prevent the discharge from the distribution cylinder from scouring and corroding the distributor body, thus extending the service life of the equipment.
[0042] Each discharge port assembly 9 is equipped with a steam purging assembly 7 at the top. When the device is stopped, the molten material can be completely purged and replaced by the steam purging assembly 7 to prevent the material from solidifying and clogging the pipe.
[0043] External components of cylinder 5: An annular electric heating tile 14 is provided on the outside of cylinder 5. The annular electric heating tile 14 is connected to a PID intelligent temperature control module with a temperature control accuracy of ±1℃. It can achieve uniform heating and stable temperature control of the molten material inside the cylinder and prevent the molten material from solidifying.
[0044] The cylinder 5 has multiple feed port components 6 on its side. The feed port components 6 are multi-inlet collaborative feeding structures that support dynamic adjustment of the distribution ratio of each discharge port. Molten material can be distributed to each discharge port in different proportions according to production needs, so as to achieve multi-directional adjustment.
[0045] Working Principle: In use, molten material enters through the multi-stage feed inlet assembly 6 and then into the distribution cylinder 15. The liquid level of the molten material gradually rises inside the distribution cylinder 15. When the liquid level is at the same height as the outlet, the molten material flows along the two-stage distribution assembly 16 into the anti-scouring box 13 in the receiving area. Because the outlet of the anti-scouring box has an embedded structure, the liquid inside the anti-scouring box 13 will slowly rise. When the liquid exceeds the height of the embedded tube, it enters the outlet assembly 9. By using the two-stage distribution assembly 16 with different distribution areas in each region, different proportions are distributed to each outlet. The distribution cylinder is equipped with a molten liquid temperature measuring instrument port 20 to monitor the temperature of the molten substance. A ring-shaped electric heating tile 14 is added around the cylinder body 5 to prevent the molten substance from solidifying in the receiving area. A nitrogen sealing assembly 4 is located at the top of the tank to protect the equipment from corrosion and prevent alkali vapor from condensing at the packing. A drain port 11 is installed at the bottom of the distribution cylinder to ensure that the molten substance inside the cylinder can be completely drained when the device is stopped. A splash guard 10 is installed between the distribution cylinder and the receiving area to prevent molten substance entering the anti-scouring box from splashing into other outlets. A steam purging assembly 7 is added to the top of each outlet assembly 9 to ensure that the molten substance can be completely purged and replaced when the device is stopped. The distribution cylinder 15 changes position as the automatic adjustment mechanism 1 rotates, achieving precise adjustment of the distribution angle. Manual operation can also be performed by referring to the distribution indicator panel 2.
[0046] Beneficial effects: The distributor base plate adopts an integral punching forming process and is fully circumferentially argon arc welded to the feed port assembly, which completely solves the bottom leakage problem;
[0047] An anti-erosion box 13 is installed at the bottom of the distributor to prevent the material discharged from the distribution cylinder 15 from eroding and corroding the distributor body, thus extending the service life of the equipment.
[0048] The top of the distributor is equipped with a manual / automatic adjustment mechanism 1 with a digital position display, which enables remote control of material distribution.
[0049] The top of the distributor is equipped with a nitrogen isolation chamber to effectively block alkaline vapors and prevent solidification from jamming the regulating mechanism 1;
[0050] The distribution cylinder 15 is equipped with a splash guard 10 to prevent alkali solution from splashing onto other discharge pipes;
[0051] The distributor cylinder 5 is equipped with an annular heating tile and a PID intelligent temperature control module with an accuracy of ±1℃, ensuring uniform heating and stable temperature.
[0052] The distributor adopts a two-stage distribution structure, which makes the material distribution more uniform and accurate;
[0053] Supports multiple inlet and outlet combinations, and allows for adjustment of material flow as needed;
[0054] The distribution cylinder 15 is equipped with a maintenance short pipe 18 to facilitate the disassembly and maintenance of the distribution cylinder 15.
[0055] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dispensing device for molten material, characterized in that, include: The cylinder (5) has an adjustment mechanism (1) and a distribution indicator assembly (2) at its top. The adjustment mechanism (1) is connected to the internal distribution cylinder (15) via a rotating shaft (19). The bottom of the distribution cylinder (15) is provided with an anti-scouring plate (12) and a drain outlet (11), and the outlet of the distribution cylinder (15) is provided with a two-stage distribution assembly (16); The bottom of the cylinder (5) is divided into multiple liquid receiving areas by a partition. Each liquid receiving area is provided with a discharge port assembly (9) at the bottom, and a splash guard (10) is provided above the discharge port assembly (9). The outer side of the cylinder (5) is provided with an annular electric heating tile (14), and the side of the cylinder (5) is provided with multiple feed port assemblies (6) for distributing molten material to each discharge port in proportion.
2. The molten material dispensing device according to claim 1, characterized in that: The adjustment mechanism (1) is a manual-automatic adjustment mechanism and is linked with the distribution indicator component (2). A graphite packing sealing component (3) and a nitrogen sealing component (4) are provided between the rotating shaft (19) and the top of the cylinder (5).
3. The molten material dispensing device according to claim 1, characterized in that: The two-stage distribution component (16) includes a primary distribution channel and a secondary distribution channel. The cross-sectional area of the primary distribution channel is larger than that of the secondary distribution channel to achieve uniform distribution of molten material.
4. The molten material dispensing device according to claim 1, characterized in that: The discharge port assembly (9) adopts a punched structure, and each discharge port assembly (9) is provided with a steam purging assembly (7) at the top, and an anti-scouring box (13) is provided at the bottom of the liquid receiving area.
5. The molten material dispensing device according to claim 1, characterized in that: The distribution cylinder (15) is equipped with a molten material temperature measuring instrument port (20), and the annular electric heating tile (14) is connected to a PID intelligent temperature control module with a temperature control accuracy of ±1℃.
6. The molten material dispensing device according to claim 1, characterized in that: A maintenance short pipe (18) is provided at the shaft (19) for disassembling and maintaining the distribution cylinder (15).
7. The molten material dispensing device according to claim 1, characterized in that: The feed inlet assembly (6) is a multi-inlet collaborative feeding structure that supports dynamic adjustment of the distribution ratio of each discharge port.