Anti-deformation forging cooling auxiliary tool

Abstract

The utility model discloses an anti -deformation's forge cooling auxiliary frock belongs to metallurgical technical field, and its technical scheme main points include the cooling box, the bottom fixedly connected with mobile subassembly in the cooling box, and the top fixedly connected with fixed subassembly of mobile subassembly, fixed subassembly includes the storage torus, solve the inconvenient adjustment workpiece's position of present auxiliary frock, in actual cooling process, the surface temperature of just forging completion's forge is very high, and the operator is difficult to approach and nimblely adjusts its position, owing to lack effective movement structure, lead to difficult to adjust the position of forge, make forge difficult to move to the appropriate cooling position, cause cooling medium to be unable evenly covered on the surface of forge, cause forge cooling speed to be inconsistent, cause internal thermal stress imbalance, and then lead to forge deformation, have affected the production efficiency of forge, reduced the practicability of the device's problem.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical technology, and in particular to an auxiliary tooling for cooling forgings to prevent deformation. Background Technology

[0002] In the forging process, the cooling process is crucial. After forging is completed, the forging needs to be cooled quickly to obtain the required microstructure and mechanical properties. Currently, water cooling is commonly used in industry. The coolant is in full contact with the surface of the forging to remove heat and achieve rapid cooling.

[0003] Conventional cooling fixtures have a simple structure and cannot be flexibly adjusted according to the shape and size of the forgings. They are difficult to provide comprehensive and uniform support and constraint for the forgings, which further aggravates the deformation problem of the forgings.

[0004] An existing patent (publication number: CN216853119U) discloses a tooling for preventing deformation during post-forging cooling of large metallurgical special equipment forgings. It is equipped with a movable block and a pressing rod. The movable block slides stably in the groove structure inside the mounting plate, so that the pressing rod is in contact with the surface of the forging, which facilitates the effective clamping of forgings of different shapes. Furthermore, the pressing rod is rotatably connected to the support frame to avoid wear on the outer surface of the forging.

[0005] To address the aforementioned problems, existing patents offer solutions, but they are not convenient for adjusting the position of the workpiece. In the actual cooling process, the surface temperature of the freshly forged workpiece is extremely high, making it difficult for operators to approach and flexibly adjust its position. Due to the lack of an effective moving structure, it is difficult to adjust the position of the forging, making it difficult to move the forging to a suitable cooling position. This results in the cooling medium not being able to evenly cover the surface of the forging, causing inconsistent cooling rates, internal thermal stress imbalance, and ultimately deformation of the forging. This affects the production efficiency of the forging and reduces the practicality of the device.

[0006] To address this, a deformation-preventing auxiliary tooling for cooling forgings is proposed. Utility Model Content

[0007] The purpose of this invention is to provide an auxiliary tooling for cooling forgings to prevent deformation. This tooling solves the problems of existing auxiliary tooling, such as the inconvenience of adjusting the position of the workpiece, the high surface temperature of freshly forged forgings during actual cooling, the difficulty for operators to approach and adjust the position flexibly due to the lack of an effective moving structure, the difficulty in adjusting the position of the forging, the inability to move the forging to a suitable cooling position, the inability of the cooling medium to evenly cover the surface of the forging, the inconsistent cooling rate of the forging, the internal thermal stress imbalance, and the deformation of the forging, which affects the production efficiency of forgings and reduces the practicality of the device.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a deformation-resistant forging cooling auxiliary tooling, comprising a cooling box, wherein a movable component is fixedly connected to the bottom of the cooling box, and a fixed component is fixedly connected to the top of the movable component, the fixed component comprising a storage ring, wherein a plurality of conveying cylinders are fixedly connected to the inner wall of the storage ring, and a gas supply pipe is fixedly connected to the right side of the storage ring.

[0009] The moving component includes two threaded rods, each with a threaded sleeve threaded to its surface. A rotating motor is fixedly connected to the rear side of each threaded rod. A slider is rotatably connected to the surface of each threaded sleeve. A perforated plate is fixedly connected between the tops of the two sliders. A movable door is fixedly connected to the front side of the perforated plate, and the top of the perforated plate is fixedly connected to a storage ring.

[0010] Preferably, a movable block is movably connected inside the conveying cylinder, and a movable rod is fixedly connected to the side of the movable block away from the storage ring, and the other end of the movable rod extends into the interior of the storage ring and is fixedly connected to a rubber pressing block.

[0011] Preferably, a pressurizing air pump is fixedly connected to the side of the gas supply pipe away from the storage ring, and the pressurizing air pump is fixedly connected to the bottom of the right side of the front of the movable door.

[0012] Preferably, the inner wall of the storage ring is provided with a plurality of mounting holes for use with the conveying cylinder, and the surface of the conveying cylinder is in contact with the inner wall of the mounting holes.

[0013] Preferably, an observation glass is embedded inside the front side of the movable door, and a rubber sealing gasket is fixedly connected to the side of the movable door near the cooling box.

[0014] Preferably, the bottom of the inner wall of the cooling box is provided with grooves on both sides for use with the slider, and the threaded rod is located inside the groove.

[0015] Preferably, a control console is fixedly connected to the front right side of the cooling box, and the control console is electrically connected to the fixed component and the moving component.

[0016] Preferably, a recovery tank is fixedly connected to the bottom of the cooling tank, and a connection hole is provided at the bottom of the cooling tank, with a drain plate fixedly connected inside the connection hole.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. By setting a fixing component, this application can smoothly adjust the position of the rubber pressing block, so that the rubber pressing block contacts the surface of the forging, thereby achieving flexible fixing of forgings of specific specifications, preventing deformation during cooling, and improving the cooling efficiency of the forging.

[0019] 2. By setting up a moving component, this application can smoothly adjust the position of the fixed component, so that the forging can be moved smoothly to a suitable position. This ensures that the cooling medium is evenly covered on the surface of the forging, reducing deformation caused by temperature difference, and also facilitates the loading and unloading of the forging, thus improving the ease of use of the device. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the anti-deformation forging cooling auxiliary tooling of this utility model;

[0021] Figure 2 This is a schematic diagram showing the connection between the cooling box, the moving component, the fixed component, and the recycling pool of this utility model;

[0022] Figure 3 This is a schematic diagram showing the connection between the cooling box and the recycling pool of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the fixing component of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the mobile component of this utility model.

[0025] In the diagram, 1. Cooling tank; 2. Moving component; 201. Threaded rod; 202. Threaded sleeve; 203. Rotating motor; 204. Slider; 205. Hollow plate; 206. Movable door; 3. Fixed component; 301. Storage ring; 302. Conveying cylinder; 303. Air supply pipe; 304. Moving block; 305. Moving rod; 306. Rubber pressing block; 307. Pressurizing air pump; 4. Mounting hole; 5. Observation glass; 6. Rubber sealing gasket; 7. Slide groove; 8. Control console; 9. Recovery tank; 10. Connection hole; 11. Leakage plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A deformation-resistant forging cooling auxiliary tooling includes a cooling box 1. A movable component 2 is fixedly connected to the bottom of the cooling box 1, and a fixed component 3 is fixedly connected to the top of the movable component 2. The fixed component 3 includes a storage ring 301. Several conveying cylinders 302 are fixedly connected to the inner wall of the storage ring 301, and an air supply pipe 303 is fixedly connected to the right side of the storage ring 301.

[0029] The moving component 2 includes two threaded rods 201, each with a threaded sleeve 202 threadedly connected to its surface. A rotating motor 203 is fixedly connected to the rear side of each threaded rod 201. A slider 204 is rotatably connected to the surface of each threaded sleeve 202. A perforated plate 205 is fixedly connected between the tops of the two sliders 204. A movable door 206 is fixedly connected to the front side of the perforated plate 205. The top of the perforated plate 205 is fixedly connected to the storage ring 301.

[0030] In this embodiment: the pressurizing air pump 307 pressurizes the outside air and transmits it through the air supply pipe 303 to the storage ring 301 and the conveying cylinder 302, pushing the moving block 304 and the moving rod 305 to move within the conveying cylinder 302, so that the rubber pressing block 306 contacts the surface of the forging, achieving flexible fixation of the forging of specific specifications, preventing deformation during cooling, and improving the ease of use of the fixing component 3. Then, the rotating motor 203 drives the threaded rod 201 to rotate, driving the threaded sleeve 202 to move smoothly, and simultaneously driving the slider 204 to move smoothly, thereby pushing the hollow plate 205 and the fixing component 3 to move. This not only allows for smooth adjustment of the position of the fixing component 3, ensuring that the forging can be moved smoothly to the appropriate position, but also facilitates the cooling and loading / unloading of the forging, improving the ease of use of the moving component 2. Furthermore, under the action of the movable door 206, the cooling box 1 can be sealed to form a sealed space, which can effectively prevent the leakage of hot air, protect the health and safety of the staff, and improve the safety of the device.

[0031] Specifically, such as Figure 4 As shown, a movable block 304 is movably connected inside the conveying cylinder 302. A movable rod 305 is fixedly connected to the side of the movable block 304 away from the storage ring 301, and the other end of the movable rod 305 extends into the interior of the storage ring 301 and is fixedly connected to a rubber pressing block 306.

[0032] Specifically, such as Figure 2 , Figure 4 As shown, a pressurizing air pump 307 is fixedly connected to the side of the gas supply pipe 303 away from the storage ring 301, and the pressurizing air pump 307 is fixedly connected to the bottom of the right side of the front of the movable door 206.

[0033] Specifically, such as Figure 4As shown, the inner wall of the storage ring 301 is provided with a plurality of mounting holes 4 for use with the conveying cylinder 302, and the surface of the conveying cylinder 302 is in contact with the inner wall of the mounting holes 4.

[0034] In this embodiment: by using the conveying cylinder 302 in conjunction with the mounting hole 4, the surface of the conveying cylinder 302 contacts the inner wall of the mounting hole 4, which makes the connection of the conveying cylinder 302 more secure, ensuring that the airflow flows smoothly into the conveying cylinder 302, thereby pushing the moving block 304 and the moving rod 305 to move smoothly, so that the rubber pressing block 306 contacts the surface of the forging, realizing the flexible fixing of the forging of specific specifications, preventing it from deforming during the cooling process, ensuring the quality of the product, and improving the ease of use of the fixing component 3.

[0035] Specifically, such as Figure 5 As shown, an observation glass 5 is embedded inside the front side of the movable door 206, and a rubber sealing gasket 6 is fixedly connected to the side of the movable door 206 near the cooling box 1.

[0036] Specifically, such as Figure 3 As shown, the bottom of the inner wall of the cooling box 1 is provided with grooves 7 on both sides to cooperate with the slider 204, and the threaded rod 201 is located inside the grooves 7.

[0037] In this embodiment: the sliding block 204 and the sliding groove 7 work together to move the threaded rod 201 and the threaded sleeve 202, which in turn moves the sliding block 204 and the hollow plate 205, thereby pushing the fixed component 3 to move. This allows for adjustment of the position of the fixed component 3, enabling the forging to move smoothly to the appropriate position. This facilitates the cooling and loading / unloading of the forging and improves the ease of use of the moving component 2. Furthermore, by observing the cooperation between the glass 5 and the rubber sealing gasket 6, not only can the rubber sealing gasket 6 fill the gap between the movable door 206 and the cooling box 1 to prevent steam leakage from harming the operator, but it also allows for real-time observation of the cooling process of the forging and timely adjustment of process parameters, thus improving the cooling efficiency of the forging.

[0038] Specifically, such as Figure 1 , Figure 2 , Figure 3 As shown, a control console 8 is fixedly connected to the front right side of the cooling box 1, and the control console 8 is electrically connected to the fixed component 3 and the moving component 2.

[0039] Specifically, such as Figure 3 As shown, a recycling tank 9 is fixedly connected to the bottom of the cooling tank 1, and a connection hole 10 is provided at the bottom of the cooling tank 1, with a drain plate 11 fixedly connected inside the connection hole 10.

[0040] In this embodiment: Through the function of the control console 8, the operation of the fixed component 3 and the moving component 2 can be flexibly adjusted according to the actual situation. It can not only smoothly adjust the position of the rubber pressing block 306 to fix the forging of a specific specification, but also make the forging move smoothly to a suitable position, which facilitates the cooling and loading and unloading of the forging and improves the ease of use of the device. Then, through the cooperation of the connecting hole 10 and the drain plate 11, the cooling medium can flow smoothly into the recovery tank 9, and the impurities in it can be filtered to avoid the blockage of the pipe, thereby realizing the recovery of the cooling medium and improving the practicality of the device.

[0041] Working Principle: When cooling the forging, the operator first issues commands through the control panel 8, which can precisely control the fixed component 3 and the moving component 2. Then, the rotary motor 203 is started to drive the threaded rod 201 to rotate, which drives the threaded sleeve 202 to move smoothly, and simultaneously drives the slider 204 to move smoothly, thereby pushing the hollow plate 205 and the fixed component 3 to move, so that the fixed component 3 is smoothly removed from the cooling box 1 and the forging is placed into the storage ring 301. Then, the pressurized air pump 307 is started to pressurize the air and deliver it to the storage ring 301 and the conveying cylinder 302 through the air supply pipe 303, which can drive the moving block 304 and the moving rod 305 to move smoothly, so that the rubber pressing block... 306 contacts the surface of the forging, achieving flexible fixation of forgings of specific specifications and preventing deformation during cooling. After fixation, the control console 8 restarts the rotating motor 203, which rotates the threaded rod 201 in the opposite direction, driving the hollow plate 205, the movable door 206, and the fixing component 3 back to their original positions. At the same time, the rubber sealing gasket 6 can fill the gap between the movable door 206 and the cooling box 1, forming an efficient sealing environment, effectively preventing heat leakage and ensuring the health and safety of the staff. Meanwhile, the forging is moved to a suitable position, so that the cooling medium evenly covers the surface of the forging, reducing deformation caused by temperature difference. At the same time, the cooling medium flows smoothly into the recovery box through the drain plate 11, realizing the recycling of the cooling medium.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A deformation-resistant cooling auxiliary fixture for forgings, comprising a cooling box (1), characterized in that: The bottom of the cooling box (1) is fixedly connected to a moving component (2), and the top of the moving component (2) is fixedly connected to a fixed component (3). The fixed component (3) includes a storage ring (301), the inner wall of the storage ring (301) is fixedly connected to several conveying cylinders (302), and the right side of the storage ring (301) is fixedly connected to a gas supply pipe (303). The moving component (2) includes two threaded rods (201), each threaded rod (201) has a threaded sleeve (202) threadedly connected to its surface, and a rotating motor (203) is fixedly connected to the rear side of each threaded rod (201). Each threaded sleeve (202) has a slider (204) rotatably connected to its surface, and a perforated plate (205) is fixedly connected between the tops of the two sliders (204). A movable door (206) is fixedly connected to the front side of the perforated plate (205), and the top of the perforated plate (205) is fixedly connected to a storage ring (301).

2. The anti-deformation forging cooling auxiliary tooling according to claim 1, characterized in that: The conveying cylinder (302) is movably connected to a moving block (304). A moving rod (305) is fixedly connected to the side of the moving block (304) away from the storage ring (301), and the other end of the moving rod (305) extends into the interior of the storage ring (301) and is fixedly connected to a rubber pressing block (306).

3. The anti-deformation forging cooling auxiliary tooling according to claim 1, characterized in that: A pressurizing pump (307) is fixedly connected to the side of the gas supply pipe (303) away from the storage ring (301), and the pressurizing pump (307) is fixedly connected to the bottom of the right side of the front of the movable door (206).

4. The anti-deformation forging cooling auxiliary tooling according to claim 1, characterized in that: The inner wall of the storage ring (301) is provided with a plurality of mounting holes (4) for use with the conveying cylinder (302), and the surface of the conveying cylinder (302) is in contact with the inner wall of the mounting holes (4).

5. The anti-deformation forging cooling auxiliary tooling according to claim 1, characterized in that: An observation glass (5) is embedded inside the front side of the movable door (206), and a rubber sealing gasket (6) is fixedly connected to the side of the movable door (206) near the cooling box (1).

6. The anti-deformation forging cooling auxiliary tooling according to claim 1, characterized in that: The cooling box (1) has grooves (7) on both sides of the bottom of the inner wall for use with the slider (204), and the threaded rod (201) is located inside the groove (7).

7. The anti-deformation forging cooling auxiliary tooling according to claim 1, characterized in that: A control console (8) is fixedly connected to the front right side of the cooling box (1), and the control console (8) is electrically connected to the fixed component (3) and the moving component (2).

8. The anti-deformation forging cooling auxiliary tooling according to claim 1, characterized in that: The bottom of the cooling box (1) is fixedly connected to a recycling pool (9), and the bottom of the cooling box (1) is provided with a connection hole (10), and a drain plate (11) is fixedly connected inside the connection hole (10).

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