A direction pipe welding clamp

By combining the upper clamp, side clamp, and main support clamping structure with telescopic components and positioning pins, the problem of inaccurate positioning in motorcycle handlebar welding is solved, achieving efficient and precise welding fixation and improving welding quality and efficiency.

CN224359636UActive Publication Date: 2026-06-16CHONGQING HUAFU MOTORCYCLE SALES CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING HUAFU MOTORCYCLE SALES CO LTD
Filing Date
2025-06-20
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing fixtures are difficult to effectively position and fix the parts to be welded during the welding process of motorcycle handlebars, resulting in positional displacement and affecting the consistency of welding quality.

Method used

The system employs a combination of upper clamping clamps, side clamping clamps, and main support clamping structure, along with telescopic components and positioning pins, to achieve precise positioning and fixation of the main components, ensuring that the welded parts do not shift in the predetermined position.

🎯Benefits of technology

It improves the quality consistency of motorcycle handlebar welding, facilitates robotic welding operations, reduces reliance on human experience, and enhances welding efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224359636U_ABST
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Abstract

The utility model discloses a direction handle pipe welding clamp, including frame body, with bottom plate, top plate and the symmetrical setting between bottom plate, top plate's side plate, upper pressure pincers are connected in top plate upper end, and act on the outer wall of main pipe piece medium section, and side pressure pincers are connected to the outside of side plate in a certain angle symmetry, and side pressure pincers are used for clamping the end of main pipe piece, and main support is symmetrically arranged in the both sides of upper pressure pincers and is connected with top plate upper end, and the notching that is suitable for main pipe piece is set up on main support, the utility model discloses upper pressure pincers, side pressure pincers and main support can be effectively clamped fixed to the special appearance structure of main pipe piece, and it is favorable for the welding operation of subsequent robot, because the limiting gap and the positioning pin that place the welding piece are arranged in main support, when welding, operating personnel can place the welding piece in the predetermined position of main pipe piece side portion conveniently and quickly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the technical field of motorcycle parts processing equipment, specifically relating to a directional handlebar welding fixture. Background Technology

[0002] In the motorcycle manufacturing industry, the handlebar stem mainly consists of the handlebar stem and the handlebar stem mount. The handlebar stem has straight sections at both ends and a curved section in the middle. The middle of this curved section is welded to the top of the handlebar stem mount, which is a round tube. The motorcycle's steering column is inserted into the lower end of the handlebar stem mount and secured with bolts. The rider transmits steering force to the handlebar stem mount and steering column by controlling the straight sections of the handlebar stem, and the steering column controls the forward direction of the motorcycle's front wheel.

[0003] Chinese patent document with application number CN202510212636.0 discloses a welding fixture for bicycle handlebar tube sleeves, including a support station, a positioning mechanism on the support station, a rotating table, multiple positioning seats on the rotating table, the multiple positioning seats forming a positioning area, the positioning area for supporting the handlebar tube, and a clamping jaw on the rotating table, the clamping jaw clamping the sleeve so that the end of the sleeve contacts the middle of the handlebar tube in the positioning area.

[0004] In actual production and processing, tubular components need to be pre-connected to specific parts of the steering handlebar by welding to facilitate the installation of subsequent parts such as rearview mirrors, steering columns, and mounting brackets. However, existing fixtures only consider how to fix and clamp the main steering handlebar component to meet the subsequent welding operations of the robot, without considering how to place and position the parts to be welded. They rely more on the experience of the welding personnel, which leads to positional misalignment between the parts to be welded and the main component, affecting the overall quality consistency of the steering handlebar. Utility Model Content

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A directional pipe welding fixture, comprising:

[0007] The frame has a base plate, a top plate, and side plates symmetrically arranged between the base plate and the top plate;

[0008] The upper clamp is connected to the upper end of the top plate and acts on the outer wall of the middle section of the main component;

[0009] A side clamp is symmetrically connected to the outside of the side plate at a certain angle. The side clamp is used to clamp the end of the main component.

[0010] The main support is symmetrically arranged on both sides of the upper clamp and connected to the upper end of the top plate. The main support has a notch that conforms to the shape of the main component and supports the main component upward.

[0011] The main support has a limiting gap for placing welded parts;

[0012] A telescopic assembly is connected to the base plate, and the free end of the telescopic assembly is provided with a positioning pin that can extend into the limiting gap.

[0013] Furthermore, the positioning pins are in two sets, and the free end of the telescopic component is connected to a crossbeam. The two sets of positioning pins are symmetrically connected to both sides of the upper end of the crossbeam.

[0014] Furthermore, the top plate has through holes for the positioning pins to be matched.

[0015] Furthermore, the telescopic component is a cylinder.

[0016] Furthermore, at least one of the upper clamp and the side clamp includes a handle and a linkage mechanism.

[0017] Furthermore, the side clamp has a pair of limiting pins disposed on the outside of the main component.

[0018] Compared with the prior art, this utility model has the following advantages:

[0019] The use of top clamps, side clamps, and a main support can effectively clamp and fix the unique shape and structure of the main pipe, which is beneficial for subsequent robotic welding operations. In particular, because the main support is equipped with a limiting gap and a positioning pin for placing the workpiece, the operator can easily and quickly place the workpiece to be welded in the predetermined position on the side of the main pipe during welding. The positioning pin can be inserted into the bottom of the workpiece to prevent the workpiece from shifting position relative to the main pipe during pre-placement and welding, thus meeting the welding process requirements of the entire directional pipe. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram illustrating a specific embodiment of the present utility model;

[0021] Figure 2 A top view diagram illustrating a specific embodiment of this utility model;

[0022] Figure 3 This is a partial structural diagram illustrating a specific embodiment of the present utility model;

[0023] The reference numerals in the accompanying drawings include:

[0024] 10. Base plate, 11. Top plate, 12. Side plate, 3. Upper clamp, 4. Side clamp, 40. Handle, 41. Linkage mechanism, 5. Main support, 50. Notch, 51. Limiting gap, 6. Telescopic assembly, 60. Horizontal frame, 61. Positioning pin, 7. Limiting pin, 8. Main pipe, 9. Welded parts. Detailed Implementation

[0025] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0026] The accompanying drawings are for illustrative purposes only and represent schematic diagrams, not actual physical objects. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings. The same or similar reference numerals in the drawings of the embodiments of this utility model correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" appear, indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms describing positional relationships in the drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0027] like Figure 1 - Figure 3 As shown, a directional pipe welding clamp of the present invention includes a frame, an upper clamp 3, a side clamp 4, a main support 5, and a telescopic component 6.

[0028] The frame includes a base plate 10, a top plate 11, and side plates 12 symmetrically arranged between the base plate 10 and the top plate 11.

[0029] The upper clamp 3 is connected to the upper end of the top plate 11 and acts on the outer wall of the middle section of the main pipe 8;

[0030] The side clamps 4 are symmetrically connected to the outside of the side plate 12 at a certain angle. The side clamps 4 are used to clamp the end of the main pipe 8.

[0031] The main support 5 is symmetrically arranged on both sides of the upper clamp 3 and connected to the upper end of the top plate 11. The main support 5 has a notch 50 that conforms to the main pipe component 8 and supports the main pipe component 8 upward.

[0032] The main support 5 has a limiting gap 51 on which the welded part 9 can be placed;

[0033] The use of upper clamp 3, side clamp 4, and main support 5 can effectively clamp and fix the unique shape structure of the main pipe component 8, which is beneficial to the subsequent welding operation of the robot. Among them, since the main support 5 is provided with a limiting gap 51 for placing the welding part 9 and a positioning pin 61, the operator can easily and quickly place the part to be welded 9 in the predetermined position on the side of the main pipe component 8 during the welding operation. The positioning pin 61 can be inserted into the bottom of the welding part 9 to prevent the welding part 9 from shifting position from the main pipe component 8 during pre-placement and welding, thus meeting the welding process requirements of the entire directional pipe.

[0034] The telescopic component 6 is connected to the base plate 10, and the free end of the telescopic component 6 is provided with a positioning pin 61 that can extend into the limiting gap 51.

[0035] Since the positioning pin 61 is connected to the telescopic component 6, in addition to its inherent function, the length of the positioning pin 61 protruding from the top plate 11 can be adjusted according to the actual structural condition of the part to be welded 9, so that the length of the positioning pin 61 in the part to be welded 9 (tubular part) is not easy to shake relative to the main support 5 at the limiting gap 51, thus ensuring the welding quality.

[0036] Specifically, there are two sets of positioning pins 61. The free end of the telescopic component 6 is connected to the crossbeam 60, and the two sets of positioning pins 61 are symmetrically connected to the upper two sides of the crossbeam 60.

[0037] A through hole (not shown in the figure) is provided on the top plate 11 for matching the positioning pin 61.

[0038] In this embodiment, the telescopic component 6 can be a bolt mechanism, a telescopic cylinder, or other structures.

[0039] At least one of the upper clamp 3 and the side clamp 4 includes a handle 40 and a linkage mechanism 41. The connection method of the handle 40 and the linkage mechanism 41 can use existing technology and is easy to implement. It is not within the protection scope of this application. Therefore, it has at least the beneficial effects brought by the technical solution of the above embodiment, and will not be described in detail here.

[0040] In addition, such as Figure 2 As shown, the side clamp 4 in this embodiment has a pair of limiting pins 7 arranged on the outside of the main pipe member 8. This arrangement restricts the lateral degree of freedom of the main pipe member 8 when it is clamped by the side clamp 4.

[0041] The above are merely embodiments of this utility model. Commonly known structures and characteristics are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are aware of all existing technologies in that field, and have the ability to apply conventional experimental methods prior to that date. Those skilled in the art can, based on the guidance provided in this application, improve and implement this solution in combination with their own capabilities. Some typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model. These should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent.

Claims

1. A pipe welding fixture for orienting pipe, comprising: The utility model relates to a welding jig for welding pipe, which comprises: a frame body having a bottom plate (10), a top plate (11) and side plates (12) symmetrically arranged between the bottom plate (10) and the top plate (11); upper pressing clamps (3) connected to the upper end of the top plate (11) and acting on the outer wall of the middle section of the main pipe (8); side pressing clamps (4) symmetrically and at an angle connected to the outer side of the side plates (12), which are used for clamping the ends of the main pipe (8); main supports (5) symmetrically arranged on both sides of the upper pressing clamps (3) and connected to the upper end of the top plate (11), which are provided with notches (50) conforming to the main pipe (8) on the upper surface, and support the main pipe (8) upward; the main supports (5) are provided with limiting gaps (51) for placing welding pieces (9) on the upper surface; a telescopic assembly (6) connected to the bottom plate (10), which is provided with positioning pins (61) at the free end that can extend into the limiting gaps (51).

2. A pipe welding fixture as defined in claim 1, wherein: The positioning pins (61) are in two groups, and the telescopic assembly (6) is connected with a cross frame (60) at the free end, and the two groups of positioning pins (61) are symmetrically connected to the upper end of the cross frame (60) on both sides.

3. A pipe welding fixture as defined in claim 1 wherein: The top plate (11) is provided with through holes matched with the positioning pins (61).

4. A pipe welding fixture as defined in claim 1 wherein: The telescopic assembly (6) is a gas cylinder.

5. A pipe welding fixture as defined in claim 1 wherein: At least one of the upper pressing clamps (3) and the side pressing clamps (4) comprises a handle (40) and a connecting rod mechanism (41).

6. A pipe welding fixture as claimed in claim 1 or 2, wherein: The side pressing clamps (4) are provided with limiting pins (7) symmetrically arranged on the outer side of the main pipe (8).