Finishing device and finishing and disassembling integrated machine
By aligning pallet groups with a sorting device, the problem of pallet dismantling device malfunction caused by pallet group misalignment in the logistics high-bay warehouse system is solved. This realizes the automated sorting and dismantling of pallet groups, improves transfer efficiency and safety, and avoids inefficiency and safety hazards caused by manual intervention.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI CHINA TOBACCO INDUSTRY CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-16
AI Technical Summary
In high-bay logistics systems, pallet groups are prone to shifting during transfer, leading to malfunctions in the pallet unpacking device. Furthermore, manual intervention results in inefficiency and safety hazards.
The sorting device aligns the pallet group, including a frame, a first sorting mechanism and a second sorting mechanism. The left and right and front and back alignment of the pallet group is achieved by pushing and tapping components. Combined with the positioning mechanism, the position of the pallet group is fixed. The sorting and unpacking machine realizes the automated process through unpacking, packing and conveying devices.
Precise alignment of pallet groups avoids malfunctions in the pallet disassembly device, improves transfer efficiency and safety, enables automated sorting and disassembly of pallet groups, reduces manual intervention, and ensures continuous and stable operation.
Smart Images

Figure CN224361972U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting device technology, and in particular to a sorting device and a sorting and decoding integrated machine. Background Technology
[0002] In a high-bay logistics system, materials are stored and transported using standard pallets. Empty pallet groups need to be broken down into individual pallets by a depalletizing device to load materials. After use, empty pallets are stacked into pallet groups by a palletizing device and then transferred to a temporary storage location by a conveyor. Pallet groups are prone to shifting during multiple transfers, causing them to tilt left or right or front or back when entering the depalletizing device, leading to malfunctions such as damage to the depalletizing device's forks and pallet group jamming.
[0003] Currently, the method of manually moving pallet groups to handle the above-mentioned faults has problems such as inconvenience in operation, time and labor consumption, untimely pallet supply, and impact on the operating efficiency of the high-bay warehouse system. In addition, manual troubleshooting is required, which poses personal safety hazards.
[0004] Therefore, there is an urgent need for sorting devices and integrated sorting and descrambling machines to solve the above problems. Utility Model Content
[0005] One objective of this invention is to provide a sorting device that can accurately align multiple single pallets stacked together to form a pallet group, correct pallet group misalignment, avoid malfunctions of the dismantling device caused by misalignment, reduce manual intervention, and improve the efficiency and safety of pallet group transfer and transportation.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] A sorting device for aligning pallet groups formed by stacking multiple single pallets, comprising:
[0008] A frame having a receiving cavity for accommodating the tray assembly;
[0009] The first sorting mechanism includes a first driving member and a pushing member. The first driving member is disposed on the frame. The output end of the first driving member is connected to the pushing member in a transmission manner. The first driving member can drive the pushing member to move. The movement of the pushing member can push the left end and / or the right end of the tray group so that the tray group is aligned in the left-right direction.
[0010] The second sorting mechanism includes a second driving member and a tapping member. The second driving member is mounted on the frame, and its output end is connected to the tapping member. The second driving member can drive the tapping member to rotate. The rotation of the tapping member can tap the front end and / or rear end of the tray group to align the tray group in the front-back direction.
[0011] As an alternative to the sorting device, the first sorting mechanism also includes a guide assembly configured to guide the direction of movement of the pusher.
[0012] As an alternative to the sorting device, the guide assembly includes a guide rod and a linear bearing. The pusher is fixedly connected to the guide rod, which extends in a left-right direction and is connected to the inner ring of the linear bearing corresponding to its position. The outer ring of the linear bearing is connected to the frame so that the guide rod can move axially along the linear bearing.
[0013] As an alternative to the sorting device, the second sorting mechanism also includes a rotating shaft and a connecting member. One end of the rotating shaft is connected to the output end of the second drive member, and the other end is rotatably connected to the frame. The connecting member is fixed on the rotating shaft and connected to the tapping member. The second drive member can drive the rotating shaft to rotate, thereby driving the connecting member to rotate, so that the tapping member rotates synchronously.
[0014] As an alternative to the sorting device, the sorting device also includes a positioning mechanism, which includes a third drive member and a positioning member. The third drive member is disposed on the frame, and its output end is connected to the positioning member. The third drive member is capable of driving the positioning member to move. The positioning member is configured to fix the position of the first single pallet of the pallet group from bottom to top.
[0015] As an alternative to the sorting device, the sorting device includes at least two of the first sorting mechanisms, with at least one of the first sorting mechanisms located at the left end of the frame; and / or at least one of the first sorting mechanisms located at the right end of the frame.
[0016] As an alternative to the sorting device, the sorting device includes at least two of the second sorting mechanisms, with at least one of the second sorting mechanisms located at the front end of the frame; and / or at least one of the second sorting mechanisms located at the rear end of the frame.
[0017] Another objective of this invention is to provide an integrated sorting, disassembly, and stacking machine that automates the sorting, disassembly, and stacking process of pallet groups, avoiding inefficiency and safety hazards caused by manual intervention, and ensuring continuous and stable operation.
[0018] To achieve this objective, the present invention adopts the following technical solution:
[0019] The sorting and unpacking integrated machine includes a tray unpacking device and the sorting device mentioned above. The tray unpacking device is located downstream of the sorting device and is configured to disassemble the tray group into multiple individual trays.
[0020] As an optional solution for the sorting and decompressing integrated machine, the sorting and decompressing integrated machine also includes a coding device, which is located downstream of the decompressing device and is configured to stack multiple single trays into the tray group.
[0021] As an alternative to the sorting and decompressing integrated machine, the sorting and decompressing integrated machine also includes a conveying device on which the pallet group can be placed, and the conveying device is configured to transport the pallet group from the sorting device to the decompressing device.
[0022] Beneficial effects:
[0023] This invention provides a sorting device. During operation, after the pallet assembly enters the receiving cavity of the frame, a first driving component drives a pushing component to move, which in turn pushes the left and right ends of the pallet assembly to achieve left-right alignment. A second driving component drives a tapping component to rotate, which in turn taps the front and rear ends of the pallet assembly to achieve front-back alignment. This sorting device can accurately align pallet assemblies formed by stacking multiple single pallets, correct pallet misalignment, avoid malfunctions in the pallet disassembly device caused by misalignment, reduce manual intervention, and improve the efficiency and safety of pallet assembly transfer and transportation.
[0024] This utility model provides an integrated sorting, unpacking, and stacking machine, employing a pallet unpacking device, a stacking device, a conveying device, and the aforementioned sorting device. Pallet sets are fed into the receiving cavity of the sorting device's frame by the conveying device. After being pushed left and right and tapped back and forth to align the pallet sets, the conveying device sends them downstream to the unpacking device, where the pallet sets are disassembled into multiple individual pallets. Materials are stored and transported using these individual pallets. Used individual pallets are then stacked back into pallet sets by the stacking device. This integrated sorting, unpacking, and stacking machine connects the various devices through the conveying device, achieving an automated process for pallet sorting, unpacking, and stacking, avoiding inefficiency and safety hazards caused by manual intervention, and ensuring continuous and stable operation. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the sorting and decoding integrated machine provided by this utility model;
[0026] Figure 2 This is a first schematic diagram of the sorting device provided by this utility model;
[0027] Figure 3 This is a second schematic diagram of the sorting device provided by this utility model.
[0028] In the picture:
[0029] 100. Pallet assembly; 101. Single pallet; 200. Pallet unpacking device; 300. Conveying device; 301. Conveying chain; 1. Frame; 11. Receiving cavity; 2. First sorting mechanism; 21. First driving component; 22. Pushing component; 23. Guide assembly; 231. Guide rod; 232. Linear bearing; 3. Second sorting mechanism; 31. Second driving component; 32. Beating component; 33. Rotating shaft; 34. Connecting component; 35. Reducer; 36. Expansion sleeve; 4. Positioning mechanism; 41. Third driving component; 42. Positioning component. Detailed Implementation
[0030] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0031] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0034] In a high-bay logistics system, materials are stored and transported using single pallets 101. Multiple single pallets 101 can be stacked to form pallet groups 100. Empty pallet groups 100 need to be broken down into multiple single pallets 101 by a depalletizing device 200 to load materials. After use, the empty single pallets 101 are then stacked back into pallet groups 100 by a palletizing device and transferred to a temporary storage location by a conveyor device 300. During multiple transfers and transports, pallet groups 100 are prone to shifting, causing them to tilt left or right or front or back when entering the depalletizing device 200, leading to malfunctions such as damage to the depalletizing device 200's forks and jamming of the pallet group 100.
[0035] This embodiment discloses a sorting device and a sorting and decoding integrated machine, such as Figure 1 As shown, the sorting and unpacking integrated machine includes a pallet unpacking device 200 and a sorting device in this embodiment. The pallet unpacking device 200 is located downstream of the sorting device and is used to disassemble the pallet group 100 into multiple single pallets 101. This sorting and unpacking integrated machine aligns the pallet group 100 formed by stacking multiple single pallets 101 through the sorting device, and then transports the pallet group 100 to the pallet unpacking device 200 via the conveying device 300 to disassemble it into multiple single pallets 101. This avoids malfunctions of the pallet unpacking device 200 caused by pallet group 100 misalignment, automates pallet sorting and unpacking, reduces manual intervention, and improves the efficiency and safety of pallet group 100 transfer and transportation.
[0036] like Figure 1 As shown, the sorting and palletizing integrated machine also includes a palletizing device (not shown). The palletizing device is located downstream of the palletizing device 200 and is used to stack multiple single pallets 101 into pallet groups 100. The palletizing device can stack the depalletized single pallets 101 into pallet groups 100, connecting with the upstream sorting and depalletizing devices 200 to form an automated process. This avoids the time-consuming and labor-intensive manual palletizing, ensures the continuity of pallet recycling, and improves the overall operating efficiency and automation level of the logistics high-bay warehouse system. The depalletizing device 200 and the palletizing device are existing technologies and will not be described in detail.
[0037] like Figure 1 As shown, the sorting and unpacking integrated machine also includes a conveying device 300. The pallet group 100 can be placed on the conveying device 300, which is used to transport the pallet group 100 from the sorting device to the unpacking device 200. The conveying device 300 can automatically transport the sorted pallet group 100 to the unpacking device 200, avoiding efficiency losses and safety risks caused by manual handling, ensuring the automated connection between the sorting and unpacking processes, and improving the smooth operation of the logistics high-bay warehouse system.
[0038] In this embodiment, the conveying device 300 is also used to convey multiple single pallets 101 disassembled by the unpacking device 200 to the pallet stacking device, connecting the unpacking and stacking processes, avoiding the time and error of manual transfer, and ensuring the continuity of the pallet circulation process.
[0039] This embodiment discloses a sorting device, such as... Figures 2-3 As shown, the sorting device is used to align a tray group 100 formed by stacking multiple single trays 101. The sorting device includes a frame 1, a first sorting mechanism 2, and a second sorting mechanism 3. The frame 1 has a receiving cavity 11 for accommodating the tray group 100. The first sorting mechanism 2 includes a first driving member 21 and a pushing member 22. The first driving member 21 is disposed on the frame 1, and the output end of the first driving member 21 is convexly connected to the pushing member 22. The first driving member 21 can drive the pushing member 22 to move. The movement of the pushing member 22 can push the left end and / or the right end of the tray group 100 to align the tray group 100 in the left-right direction. The second sorting mechanism 3 includes a second driving member 31 and a tapping member 32. The second driving member 31 is disposed on the frame 1, and the output end of the second driving member 31 is convexly connected to the tapping member 32. The second driving member 31 can drive the tapping member 32 to rotate. The rotation of the tapping member 32 can tap the front end and / or the rear end of the tray group 100 to align the tray group 100 in the front-back direction.
[0040] In this embodiment, when the sorting device is in operation, after the pallet assembly 100 enters the receiving cavity 11 of the frame 1, the first driving member 21 drives the pushing member 22 to move. The pushing member 22 moves the left and right ends of the pallet assembly 100 to achieve left-right alignment. The second driving member 31 drives the patting member 32 to rotate. The patting member 32 rotates and pats the front and rear ends of the pallet assembly 100 to complete front-back alignment. This sorting device can accurately align the pallet assembly 100 formed by stacking multiple single pallets 101, correct the pallet assembly 100 offset, avoid the failure of the disassembly device 200 caused by offset, reduce manual intervention, and improve the efficiency and safety of pallet assembly 100 transfer and transportation.
[0041] The sorting, unpacking, and stacking integrated machine disclosed in this embodiment employs a pallet unpacking device 200, a stacking device, a conveying device 300, and the aforementioned sorting device. The pallet group 100 is fed into the receiving cavity 11 of the frame 1 of the sorting device by the conveying device 300. After being pushed left and right and tapped back and forth to align the pallet group 100, the conveying device 300 sends the pallet group 100 downstream to the pallet unpacking device 200, where it is disassembled into multiple single pallets 101. Materials are stored and transported through the single pallets 101. Used single pallets 101 are then stacked back into pallet group 100 by the stacking device. This sorting, unpacking, and stacking integrated machine connects the various devices through the conveying device 300, realizing an automated process for sorting, unpacking, and stacking pallet groups 100, avoiding low efficiency and safety hazards caused by manual intervention, and ensuring continuous and stable operation.
[0042] In this embodiment, both the pushing member 22 and the striking member 32 are rod-shaped structures, and the length of the rod-shaped structure is greater than the height of the tray assembly 100, so as to push or strike all the single trays 101. In other embodiments, the pushing member 22 and the striking member 32 may also be block-shaped structures, which are not specifically limited here.
[0043] like Figures 2-3 As shown, the first sorting mechanism 2 also includes a guide component 23, which guides the movement direction of the pusher 22. The guide component 23 can accurately guide the movement direction of the pusher 22, so that the pusher 22 smoothly pushes the left or right end of the tray assembly 100 along a preset trajectory, avoiding deviation or jamming during the movement, ensuring the alignment accuracy of the tray assembly 100 in the left and right directions, improving the stability and reliability of the movement of the pusher 22, and thus ensuring the efficiency and accuracy of the sorting device in aligning the tray assembly 100 left and right, laying the foundation for the smooth progress of subsequent processes.
[0044] like Figures 2-3 As shown, the guide assembly 23 includes a guide rod 231 and a linear bearing 232. The pusher 22 is fixedly connected to the guide rod 231. The guide rod 231 extends in the left-right direction and is connected to the inner ring of the linear bearing 232 corresponding to its position. The outer ring of the linear bearing 232 is connected to the frame 1, so that the guide rod 231 can move along the axial direction of the linear bearing 232. The guide rod 231 cooperates with the linear bearing 232, the pusher 22 is fixedly connected to the guide rod 231, the outer ring of the linear bearing 232 is connected to the frame 1, and the inner ring of the linear bearing 232 is connected to the guide rod 231. This enables the guide rod 231 to move linearly along the axial direction of the linear bearing 232, accurately guiding the pusher 22 to smoothly push the left or right end of the tray assembly 100 in the left-right direction, reducing motion friction and shaking, improving the motion accuracy and stability of the pusher 22, ensuring the reliability of the left-right alignment of the tray assembly 100, and ensuring the high efficiency and smooth operation of the sorting device.
[0045] In other embodiments, the guide component 23 includes a guide rail fixed on the frame 1 and a sliding member that slides with the guide rail. The sliding member is fixedly connected to the pusher 22, which can accurately guide the pusher 22 to move in a straight line in the left and right direction, reduce friction and shaking during the pushing process, and enable the pusher 22 to smoothly push the left or right end of the tray assembly 100, ensuring the accuracy of the left and right alignment of the tray assembly 100 and the stability of the mechanism operation.
[0046] In this embodiment, the output end of the first driving member 21 is connected to the middle position of the pushing member 22. Two guide rods 231 are respectively provided at both ends of the pushing member 22. Correspondingly, two linear bearings 232 are provided on the frame 1. The force on the pushing member 22 is balanced by the symmetrical guide structure, so as to avoid the pushing member 22 from deflecting when pushing, and to ensure that the two ends of the pushing member 22 push the tray group 100 synchronously and stably, thereby improving the accuracy of the left and right alignment of the tray group 100 and the reliability of the operation of the first sorting mechanism 2.
[0047] In other embodiments, the number of guide rods 231 can also be one, three, four, etc., and correspondingly, the number of linear bearings 232 can be one, three, four, etc., without being specifically limited here.
[0048] In this embodiment, the first driving component 21 is a cylinder. The piston rod of the cylinder can reciprocate relative to the cylinder body. The piston rod is connected to the pushing component 22. The movement of the piston rod can drive the pushing component 22 to move, thereby pushing the left or right end of the tray assembly 100 to align the tray assembly 100 in the left-right direction. In other embodiments, the first driving component 21 can also be a hydraulic cylinder, a linear motor, etc., which are not specifically limited here.
[0049] like Figures 2-3 As shown, the second sorting mechanism 3 also includes a rotating shaft 33 and a connecting member 34. One end of the rotating shaft 33 is connected to the output end of the second driving member 31, and the other end is rotatably connected to the frame 1. The connecting member 34 is fixed on the rotating shaft 33 and is connected to the striking member 32. The second driving member 31 can drive the rotating shaft 33 to rotate, thereby driving the connecting member 34 to rotate, so that the striking member 32 rotates synchronously. This structure can ensure the stable rotation trajectory of the striking member 32, accurately control the striking force and position, achieve efficient alignment of the tray group 100 in the front and rear directions, and improve the reliability and alignment accuracy of the sorting device.
[0050] In this embodiment, the second driving component 31 is a drive motor, and the second sorting mechanism 3 also includes a reducer 35. The reducer 35 is installed at the output end of the drive motor, and the rotating shaft 33 is connected to the output end of the reducer 35. The reducer 35 can reduce the output speed of the drive motor and increase the torque, so that the rotating shaft 33 can obtain a more stable driving force, accurately control the rotation speed and force of the striking component 32, stably strike the front or rear end of the tray assembly 100, improve the alignment accuracy, protect the drive motor, extend the service life of the sorting device, and ensure the reliable operation of the sorting device.
[0051] In other embodiments, the second driving element 31 may also be a stepper motor or a servo motor, which is not specifically limited here.
[0052] In this embodiment, the second sorting mechanism 3 includes two connectors 34, which are fixedly connected to both ends of the rotating shaft 33. This allows the striking component 32 to receive symmetrical support, avoiding eccentricity of the rotating shaft 33 caused by a single-end connection. This improves the balance and stability of the striking component 32 during rotation, ensuring a uniform distribution of the striking force on the front or rear end of the tray assembly 100, and guaranteeing alignment accuracy and equipment operational reliability. In other embodiments, the number of connectors 34 in the second sorting mechanism 3 can be three, four, five, etc., and no specific limitation is made here.
[0053] In this embodiment, the connector 34 is connected to the rotating shaft 33 through the expansion sleeve 36. The expansion sleeve 36 can achieve a keyless connection, ensuring that the connector 34 and the rotating shaft 33 rotate synchronously, improving the stability and reliability of the rotation of the tapping component 32, ensuring the efficient operation of the sorting device for the front and rear alignment of the tray group 100, and facilitating disassembly and maintenance.
[0054] like Figure 3 As shown, the sorting device also includes a positioning mechanism 4, which includes a third driving member 41 and a positioning member 42. The third driving member 41 is mounted on the frame 1, and its output end is connected to the positioning member 42. The third driving member 41 can drive the positioning member 42 to move. The positioning member 42 is used to fix the position of the first single pallet 101 of the pallet group 100 from bottom to top. By driving the positioning member 42 with the third driving member 41 to fix the position of the first single pallet 101 at the bottom of the pallet group 100, the overall sliding or tipping of the pallet group 100 can be prevented during the sorting process. This provides a stable operating benchmark for the first sorting mechanism 2 and the second sorting mechanism 3, improves alignment accuracy, ensures the stability of stacking multiple single pallets 101, and improves the reliability of the sorting device and the turnover efficiency of the pallet group 100.
[0055] Additionally, it is worth noting that the conveying device 300 includes a conveyor chain 301, which can support the pallet assembly 100. The conveyor chain 301 can rotate relative to the frame 1 and drive the pallet assembly 100 on it to move and convey. The first single pallet 101 of the pallet assembly 100 from bottom to top is in direct contact with the conveyor chain 301. When the sorting device is working, the conveyor chain 301 remains stationary. After the positioning member 42 moves and fixes the position of the single pallet 101, the pallet assembly 100 is aligned in the left-right direction by the pushing member 22 and in the front-back direction by the tapping member 32. This avoids direct alignment of the pallet assembly 100. The pallet assembly 100 slides and generates friction relative to the conveyor chain 301, thereby reducing wear on the conveyor chain 301 and extending the service life of the conveying device 300. At the same time, it ensures that the pallet assembly 100 completes accurate alignment in the left-right and front-back directions in a stable state, improving sorting efficiency and quality.
[0056] In other embodiments, the conveying device 300 includes a conveyor belt capable of supporting the pallet assembly 100. The conveyor belt can rotate relative to the frame 1 and drive the pallet assembly 100 thereon to move and convey, without being specifically limited here.
[0057] In this embodiment, the conveyor chain 301 moves in a front-to-back direction. The single pallet 101 is a cuboid pallet. The sorting device includes four positioning mechanisms 4, with positioning elements 42 constructed in an L-shape. The four positioning mechanisms 4 are evenly distributed on the frame 1. Two of the L-shaped positioning elements 42 can abut against the front side of the cuboid pallet, and the other two L-shaped positioning elements 42 can abut against the rear side of the cuboid pallet to fix its position. When the conveyor chain 301 is stationary, the positioning elements 42 are driven synchronously by the third driving element 41 to achieve horizontal positioning of the first single pallet 101 at the bottom of the pallet group 100, i.e., limiting the front-to-back displacement of the single pallet 101. This ensures that the pallet group 100 maintains a zero-displacement reference when the pushing element 22 and the tapping element 32 are operating, avoiding wear on the conveyor chain 301 due to friction.
[0058] In other embodiments, the positioning member 42 is constructed in the shape of a cuboid. The four cuboid positioning members 42 can abut against the four side walls of the cuboid tray to fix the position of the cuboid tray in the front, back, left and right directions. The positioning method is not specifically limited here.
[0059] In other embodiments, the single tray 101 is a cylindrical tray, and the corresponding positioning member 42 is constructed as an arc-shaped member that fits the outer wall of the cylindrical tray. The shape of the single tray 101 and the positioning member 42 is not specifically limited here.
[0060] In other embodiments, the number of positioning mechanisms 4 in the sorting device may be six, eight, etc., and the number of positioning mechanisms 4 is not specifically limited here.
[0061] In this embodiment, the third driving component 41 is a cylinder. The piston rod of the cylinder can reciprocate relative to the cylinder body. The piston rod is connected to the positioning component 42. The movement of the piston rod can drive the positioning component 42 to move, so that the positioning component 42 abuts against the single tray 101 and fixes the position of the single tray 101. In other embodiments, the third driving component 41 can also be a hydraulic cylinder, a linear motor, etc., which are not specifically limited here.
[0062] like Figures 1-3 As shown, the sorting device includes at least two first sorting mechanisms 2, with at least one first sorting mechanism 2 located at the left end of the frame 1 and / or at least one first sorting mechanism 2 located at the right end of the frame 1. Multiple sets of pushing members 22 can synchronously or independently push the tray group 100 in the left-right direction to adapt to the alignment requirements of tray groups 100 of different specifications, achieving precise alignment and improving alignment efficiency and flexibility.
[0063] In this embodiment, the sorting device includes four first sorting mechanisms 2. Two first sorting mechanisms 2 are spaced apart at the left end of the frame 1, and two first sorting mechanisms 2 are spaced apart at the right end of the frame 1. The sorting device has two spaced-apart first sorting mechanisms 2 at each of the left and right ends of the frame 1. By synchronously pushing the tray assembly 100 at four points, a symmetrical and balanced thrust distribution is formed, avoiding tilting or twisting of the tray assembly 100 caused by uneven force at a single point. This achieves alignment of tray assemblies 100 of different specifications and improves the alignment accuracy and stability in the left and right directions.
[0064] In other embodiments, a first sorting mechanism 2 is provided at the left end of the frame 1, and a first sorting mechanism 2 is provided at an interval at the right end of the frame 1. By pushing the tray assembly 100 in opposite directions at a single point, the structural layout can be simplified, the cost and maintenance difficulty can be reduced, and the rapid coarse positioning of the tray assembly 100 can be achieved, thereby improving the sorting efficiency while ensuring basic alignment function.
[0065] In other embodiments, two first sorting mechanisms 2 are provided only at a distance on the left end of the frame 1, or only at a distance on the right end of the frame 1. This allows for balanced force application at two points to meet unilateral pushing requirements, avoiding torque deviation from single-point pushing, simplifying the structural layout, improving pushing stability through two-point thrust distribution, and ensuring the accuracy and reliability of unilateral alignment of the tray assembly 100.
[0066] like Figures 1-3 As shown, the sorting device includes at least two second sorting mechanisms 3, with at least one second sorting mechanism 3 located at the front end of the frame 1 and / or at least one second sorting mechanism 3 located at the rear end of the frame 1. Multiple sets of striking elements 32 can simultaneously or independently strike the pallet assembly 100 in the front-back direction, flexibly adapting to the alignment requirements of pallet assemblies 100 of different specifications, improving alignment efficiency and operational flexibility, and ensuring the stability and reliability of front-back alignment.
[0067] In this embodiment, the sorting device includes four second sorting mechanisms 3. Two second sorting mechanisms 3 are spaced apart at the front end of the frame 1, and two second sorting mechanisms 3 are spaced apart at the rear end of the frame 1. By synchronously striking the tray assembly 100 at four points, a symmetrical and balanced striking force is formed, avoiding the shaking or displacement of the tray assembly 100 caused by uneven force at a single point, and improving the alignment accuracy and stability in the front-to-back direction.
[0068] In other embodiments, a second sorting mechanism 3 is provided at the front end of the frame 1 and at the rear end of the frame 1. By using single-point opposing tapping of the tray assembly 100, the structural layout can be simplified, costs and maintenance difficulty can be reduced, and rapid coarse positioning of the tray assembly 100 can be achieved. While ensuring basic alignment functions, the efficiency and flexibility of sorting operations can be improved.
[0069] In other embodiments, two second sorting mechanisms 3 are provided only at a distance from the front end of the frame 1, or only at a distance from the rear end of the frame 1. This allows for balanced two-point tapping on one side of the tray assembly 100, avoiding torque deviation caused by single-point tapping, simplifying the mechanism layout, improving tapping stability through two-point tapping force distribution, and ensuring the alignment accuracy and reliability of one side of the tray assembly 100.
[0070] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A sorting device for aligning a tray group (100) formed by stacking multiple single trays (101), characterized in that, include: A frame (1) having a receiving cavity (11) for accommodating the tray assembly (100); The first sorting mechanism (2) includes a first driving member (21) and a pushing member (22). The first driving member (21) is disposed on the frame (1). The output end of the first driving member (21) is connected to the pushing member (22) in a transmission manner. The first driving member (21) can drive the pushing member (22) to move. The movement of the pushing member (22) can push the left end and / or right end of the tray group (100) so that the tray group (100) is aligned in the left and right directions. The second sorting mechanism (3) includes a second driving member (31) and a striking member (32). The second driving member (31) is mounted on the frame (1). The output end of the second driving member (31) is connected to the striking member (32) in a transmission manner. The second driving member (31) can drive the striking member (32) to rotate. The rotating striking member (32) can strike the front end and / or rear end of the tray group (100) to align the tray group (100) in the front-back direction.
2. The sorting device according to claim 1, characterized in that, The first sorting mechanism (2) further includes a guide component (23) configured to guide the movement direction of the pusher (22).
3. The sorting device according to claim 2, characterized in that, The guide assembly (23) includes a guide rod (231) and a linear bearing (232). The pusher (22) is fixedly connected to the guide rod (231). The guide rod (231) extends in the left-right direction and is connected to the inner ring of the linear bearing (232) corresponding to its position. The outer ring of the linear bearing (232) is connected to the frame (1) so that the guide rod (231) can move along the axial direction of the linear bearing (232).
4. The sorting device according to claim 1, characterized in that, The second sorting mechanism (3) further includes a rotating shaft (33) and a connecting member (34). One end of the rotating shaft (33) is connected to the output end of the second driving member (31) for transmission, and the other end is rotatably connected to the frame (1). The connecting member (34) is fixed on the rotating shaft (33). The connecting member (34) is connected to the striking member (32). The second driving member (31) can drive the rotating shaft (33) to rotate, thereby driving the connecting member (34) to rotate, so that the striking member (32) rotates synchronously.
5. The sorting device according to claim 1, characterized in that, The sorting device further includes a positioning mechanism (4), which includes a third drive member (41) and a positioning member (42). The third drive member (41) is disposed on the frame (1), and the output end of the third drive member (41) is connected to the positioning member (42) in a transmission manner. The third drive member (41) can drive the positioning member (42) to move. The positioning member (42) is configured to fix the position of the first single tray (101) of the tray group (100) from bottom to top.
6. The sorting apparatus according to any one of claims 1-5, characterized in that, The sorting device includes at least two first sorting mechanisms (2), with at least one first sorting mechanism (2) provided at the left end of the frame (1); and / or; at least one first sorting mechanism (2) provided at the right end of the frame (1).
7. The finishing apparatus according to any one of claims 1-5, characterized in that, The sorting device includes at least two second sorting mechanisms (3), with at least one second sorting mechanism (3) provided at the front end of the frame (1); and / or, at least one second sorting mechanism (3) provided at the rear end of the frame (1).
8. A sorting and disassembling integrated machine, characterized in that, The device includes a tray disassembly device (200) and a sorting device according to any one of claims 1-7, wherein the tray disassembly device (200) is disposed downstream of the sorting device and configured to disassemble the tray assembly (100) into a plurality of the individual trays (101).
9. The sorting and decoding integrated machine according to claim 8, characterized in that, The sorting and unscrambling integrated machine also includes a code tray device, which is located downstream of the unscrambling device (200) and is configured to stack multiple single trays (101) into the tray group (100).
10. The sorting and decoding integrated machine according to claim 8, characterized in that, The sorting and unpacking integrated machine also includes a conveying device (300), on which the tray group (100) can be placed, and the conveying device (300) is configured to convey the tray group (100) from the sorting device to the unpacking device (200).