Full-automatic packaging equipment for aluminum coil

Abstract

The application relates to the technical field of aluminum roll packaging equipment, in particular to full-automatic aluminum roll packaging equipment, which comprises an equipment shell, a supporting column is fixedly installed on one side of the equipment shell, and a packaging mechanism is arranged at the bottom of the equipment shell; the application is provided with a servo motor, a gear mounting disc, a driving bevel gear, a first driven bevel gear, a bearing ring, a packaging film support and a packaging film winding cylinder and the like; the servo motor output end drives the gear mounting disc to rotate, so that the driving bevel gear and the first driven bevel gear are meshed and driven; the first driven bevel gear top is movably connected with the bearing ring fixed at the top of the equipment shell, thereby driving the packaging film support and the packaging film winding cylinder symmetrically arranged at the bottom of the cross beam to rotate; this enables the packaging film winding cylinder to be driven by the servo motor to stably and uniformly wind the aluminum roll packaging film, thereby achieving the effect that the device can efficiently wind the aluminum roll with the packaging film through the transmission structure.

Description

Technical Field

[0001] This application relates to the field of aluminum coil packaging equipment technology, and in particular to a fully automatic aluminum coil packaging equipment. Background Technology

[0002] In modern industrial production, aluminum coils are an important industrial raw material, widely used in many fields such as construction, automobiles, and electronics. With the continuous expansion of aluminum coil production and the increasing market demands for the quality and efficiency of aluminum coil packaging, traditional aluminum coil packaging methods have gradually revealed numerous problems.

[0003] A search revealed Chinese Patent Publication No. CN119037823A, which discloses an automatic plastic sealing packaging device. The device includes a base plate, on the upper surface of which a box and a conveyor belt assembly are mounted, with the conveyor belt assembly penetrating the interior of the box. A motor is bolted to the upper right side of the box, and an input port and an output port are respectively located on the left and right sides of the box. The device further includes an infrared sensor and a temperature controller mounted on the top of the inner wall of the conveyor belt assembly, with a hydraulic cylinder bolted to the right side of the top of the inner wall of the conveyor belt assembly. Hot-melt strips are installed above the conveyor belt assembly inside the box, with the top of the hot-melt strips fixedly connected to the output end of the hydraulic cylinder. This automatic plastic sealing packaging device solves the problem of low efficiency in traditional manual operation, replacing manual labor with automation, saving time and effort, increasing efficiency, accelerating product circulation, and improving safety. It transforms traditional open manual operation into an automated, integrated operation.

[0004] Regarding the aforementioned technologies, the inventors have discovered the following drawbacks: the aforementioned devices are difficult to precisely control the winding tension and speed of the packaging film, resulting in inconsistent packaging quality, which seriously affects the protective effect and appearance of the aluminum coil. In the plastic sealing process after aluminum coil packaging, it is impossible to uniformly seal the film on the surface of the aluminum coil, resulting in poor packaging sealing and making the aluminum coil susceptible to corrosion from the external environment. Utility Model Content

[0005] In order to solve the problems mentioned in the background art, this application provides a fully automatic aluminum coil packaging equipment.

[0006] The present application provides a fully automatic aluminum coil packaging equipment, which adopts the following technical solution: a fully automatic aluminum coil packaging equipment includes an equipment shell, a support column is fixedly installed on one side of the equipment shell, and a packaging mechanism is provided at the bottom of the equipment shell;

[0007] The packaging mechanism includes a servo motor, a gear mounting plate, a driving bevel gear, a first driven bevel gear, a bearing ring, a packaging film support, a packaging film winding cylinder, and a crossbeam. The servo motor is fixedly mounted on one side of the equipment housing. The output end of the servo motor is fixedly mounted on the gear mounting plate. A driving bevel gear is fixedly mounted on one side of the gear mounting plate. The top of the driving bevel gear meshes with the first driven bevel gear. A bearing ring is movably connected to the top of the first driven bevel gear. The bearing ring is fixedly mounted on the top of the equipment housing. A crossbeam is fixedly connected to the bottom of the first driven bevel gear. A packaging film support is symmetrically arranged at the bottom of the crossbeam. A packaging film winding cylinder is movably mounted at the bottom of the packaging film support. The packaging film winding cylinder is used to wind packaging film onto aluminum coils.

[0008] The above solution uses a servo motor-driven gear system to drive the packaging film winding cylinder to perform precise film winding, ensuring the tightness and uniformity of the aluminum coil packaging.

[0009] Optionally, the packaging mechanism further includes a second driven bevel gear, an annular slide rail, a chassis, an aluminum coil rotation platform, and a driving roller. The second driven bevel gear meshes with the bottom of the driving bevel gear. An annular slide rail is movably connected to the bottom of the second driven bevel gear. The annular slide rail is fixedly installed on the top of the chassis. The chassis is fixedly installed on the bottom inner wall of the equipment housing. An aluminum coil rotation platform is movably installed on the top of the chassis. Multiple driving rollers are evenly movably installed on the top of the aluminum coil rotation platform. A heat dryer is installed inside the aluminum coil rotation platform to blow hot air to seal the film on the surface of the aluminum coil.

[0010] Through the above scheme, the aluminum coil rotation platform and the active rotating roller work together to ensure that the aluminum coil rotates evenly during the packaging process, while the hot air dryer provides the necessary hot air sealing to enhance the strength of the packaging.

[0011] Optionally, the active rotating roller is driven by a geared motor located inside the aluminum coil rotation platform, and the load-bearing capacity of the active rotating roller is 2.5-3 tons.

[0012] Through the above solution, the active roller driven by the geared motor has a high load-bearing capacity, can stably support and rotate heavy aluminum coils, and ensure the smooth progress of the packaging process.

[0013] Optionally, the encapsulation film support is an L-shaped support, and the contact surface between the encapsulation film support and the encapsulation film winding cylinder is provided with a quick-release buckle.

[0014] The above solution, with its L-shaped bracket and quick-release buckle design, makes the installation and replacement of the sealing film winding cylinder more convenient, thus improving the equipment's maintenance efficiency.

[0015] Optionally, the encapsulation film winding cylinder rotates around the bearing ring as its axis, and the diameter of the movement trajectory of the encapsulation film winding cylinder is larger than the diameter of the aluminum coil to be packaged.

[0016] The above scheme ensures that the film can completely cover the surface of the aluminum roll, preventing omissions or loosening during the packaging process.

[0017] Optionally, the aluminum coil rotation platform is fixedly sleeved inside the second driven bevel gear, and the rotation direction of the second driven bevel gear is opposite to the rotation direction of the first driven bevel gear.

[0018] The above scheme ensures the stable rotation of the aluminum coil rotation platform by the opposite rotation direction of the second driven bevel gear and the first driven bevel gear, further improving the uniformity and efficiency of packaging.

[0019] In summary, this application includes the following beneficial technical effects:

[0020] 1. This utility model incorporates components such as a servo motor, a gear mounting plate, a driving bevel gear, a first driven bevel gear, a bearing ring, a packaging film support, and a packaging film winding cylinder. The servo motor's output drives the gear mounting plate to rotate, causing the driving bevel gear and the first driven bevel gear to mesh and transmit power. The top of the first driven bevel gear is movably connected to a bearing ring fixed to the top of the equipment housing, and the bottom is connected to a crossbeam, which in turn drives the packaging film support and packaging film winding cylinder symmetrically arranged at the bottom of the crossbeam to rotate. This allows the packaging film winding cylinder, driven by the servo motor, to stably and uniformly wind the aluminum coil packaging film, thus achieving the effect of efficient packaging film winding of aluminum coils through this transmission structure.

[0021] 2. This utility model incorporates components such as a driving bevel gear, a second driven bevel gear, an annular slide rail, a chassis, an aluminum coil rotation platform, and a driving roller. The driving bevel gear drives the second driven bevel gear, which meshes with it at the bottom, to rotate. The bottom of the second driven bevel gear is movably connected to the annular slide rail fixed to the top of the chassis. The aluminum coil rotation platform is fixedly fitted inside the second driven bevel gear and rotates accordingly. Simultaneously, the driving roller is driven by a reduction motor inside the aluminum coil rotation platform. This allows the aluminum coil rotation platform to drive the aluminum coil to rotate on the driving roller through the rotation of the second driven bevel gear, thereby achieving the effect of uniformly sealing the aluminum coil after it has been wrapped with packaging film, thus improving the packaging's airtightness. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the device in the embodiments of this application;

[0023] Figure 2 This is a schematic diagram of a partial structure of the device in an embodiment of this application;

[0024] Figure 3 This is a partial structural diagram of the packaging mechanism in an embodiment of this application;

[0025] Figure 4 This is a schematic diagram of a partial structure installation of the packaging mechanism in an embodiment of this application.

[0026] Reference numerals: 1. Equipment casing; 2. Support column; 3. Packaging mechanism; 301. Servo motor; 302. Gear mounting plate; 303. Driving bevel gear; 304. First driven bevel gear; 305. Bearing ring; 306. Packaging film holder; 307. Packaging film winding cylinder; 308. Crossbeam; 309. Second driven bevel gear; 310. Annular slide rail; 311. Chassis; 312. Aluminum coil rotation platform; 313. Driving roller. Detailed Implementation

[0027] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0028] This application discloses a fully automatic aluminum coil packaging equipment.

[0029] Please see Figure 1 An automatic aluminum coil packaging equipment includes an equipment shell 1, a support column 2 fixedly installed on one side of the equipment shell 1, and a packaging mechanism 3 provided at the bottom of the equipment shell 1.

[0030] Please see Figures 2 to 4 The packaging mechanism 3 includes a servo motor 301, a gear mounting plate 302, a driving bevel gear 303, a first driven bevel gear 304, a bearing ring 305, a sealing film support 306, a sealing film winding cylinder 307, and a crossbeam 308. The servo motor 301 is fixedly installed on one side of the equipment housing 1. The output end of the servo motor 301 is fixedly installed with the gear mounting plate 302. The driving bevel gear 303 is fixedly installed on one side of the gear mounting plate 302. The top of the driving bevel gear 303 meshes with the first driven bevel gear 304. The top of the first driven bevel gear 304 is movably connected to the bearing ring 305. The bearing ring 305 is fixedly installed on the top of the equipment housing 1. The bottom of the first driven bevel gear 304 is fixedly connected to the crossbeam 308. The bottom of the crossbeam 308 is symmetrically provided with the sealing film support 306. The bottom of the sealing film support 306 is movably installed with the sealing film winding cylinder 307. The sealing film winding cylinder 307 is used to wind the packaging film of the aluminum coil.

[0031] The packaging mechanism 3 also includes a second driven bevel gear 309, an annular slide rail 310, a chassis 311, an aluminum coil rotation platform 312, and a drive roller 313. The second driven bevel gear 309 is engaged with the bottom of the drive bevel gear 303. The bottom of the second driven bevel gear 309 is movably connected to the annular slide rail 310. The annular slide rail 310 is fixedly installed on the top of the chassis 311. The chassis 311 is fixedly installed on the bottom inner wall of the equipment housing 1. The aluminum coil rotation platform 312 is movably installed on the top of the chassis 311. Multiple drive rollers 313 are evenly movably installed on the top of the aluminum coil rotation platform 312. A heat dryer is installed inside the aluminum coil rotation platform 312 to blow hot air to seal the film on the surface of the aluminum coil.

[0032] The active roller 313 is driven by a geared motor located inside the aluminum coil rotation platform 312, and the load-bearing capacity of the active roller 313 is 2.5-3 tons.

[0033] The encapsulation film holder 306 is an L-shaped holder, and the contact surface between the encapsulation film holder 306 and the encapsulation film winding cylinder 307 is provided with quick-release buckles.

[0034] The encapsulation film winding cylinder 307 rotates around the bearing ring 305 as the axis, and the diameter of the movement trajectory of the encapsulation film winding cylinder 307 is larger than the diameter of the aluminum coil to be packaged.

[0035] The aluminum coil rotation platform 312 is fixedly sleeved inside the second driven bevel gear 309, and the rotation direction of the second driven bevel gear 309 is opposite to the rotation direction of the first driven bevel gear 304.

[0036] Further explanation is needed: Packaging mechanism 3 mainly undertakes two key functions: it is responsible for winding the aluminum coil packaging film. Power is provided by servo motor 301, whose output end drives gear mounting plate 302 to rotate, thereby causing the active bevel gear 303 to rotate and mesh with the first driven bevel gear 304. The top of the first driven bevel gear 304 is stabilized by bearing ring 305, and the bottom drives the crossbeam 308 to rotate, causing the packaging film support 306 and packaging film winding cylinder 307 at the bottom of the crossbeam 308 to rotate accordingly. In this way, the packaging film winding cylinder 307 can smoothly and uniformly wind the packaging film onto the aluminum coil under the drive of servo motor 301, which greatly improves the winding efficiency and ensures that the aluminum coil is tightly wrapped by the film.

[0037] To achieve uniform sealing of the aluminum roll after the film is wrapped, the active bevel gear 303 drives the second driven bevel gear 309 at the bottom to rotate. The second driven bevel gear 309 operates stably under the support of the annular slide rail 310, driving the aluminum roll rotation platform 312, which is fixedly sleeved with it, to rotate. The aluminum roll is placed on the active rotating roller 313, which is driven by the geared motor inside the aluminum roll rotation platform 312. The aluminum roll rotation platform 312 drives the aluminum roll to rotate on the active rotating roller 313. With the hot air blown out by the heat dryer inside the aluminum roll rotation platform 312, the film wrapped on the surface of the aluminum roll is uniformly sealed, effectively improving the sealing of the packaging and enhancing the protection of the aluminum roll.

[0038] The implementation principle of a fully automatic aluminum coil packaging device according to an embodiment of this application is as follows:

[0039] First, the servo motor 301 starts, serving as the power source for the entire packaging mechanism 3. Its output end begins to rotate, driving the gear mounting plate 302, which is fixedly installed therewith, to rotate synchronously. The rotation of the gear mounting plate 302 causes the active bevel gear 303, which is fixed on one side of it, to start rotating, providing initial power for subsequent transmission.

[0040] Secondly, during the rotation of the active bevel gear 303, it meshes with the first driven bevel gear 304 at the top, transmitting power to the first driven bevel gear 304. The top of the first driven bevel gear 304 is movably connected to the bearing ring 305 fixed on the top of the equipment housing 1, ensuring the stability of its rotation. Driven by the active bevel gear 303, the first driven bevel gear 304 begins to rotate, thereby driving the crossbeam 308 fixedly connected at its bottom to rotate.

[0041] Next, when the crossbeam 308 rotates, it drives the packaging film support 306 and the packaging film winding cylinder 307 symmetrically arranged at its bottom to start working. At this time, under the power drive of the servo motor 301 after multi-stage transmission, the packaging film winding cylinder 307 begins to smoothly and uniformly wind the packaging film wrapped on itself into the aluminum coil, gradually completing the winding process of the aluminum coil packaging film.

[0042] Next, while driving the first driven bevel gear 304, the active bevel gear 303 also transmits power to the second driven bevel gear 309 meshing at the bottom. The second driven bevel gear 309 starts to rotate stably under the support of the annular slide rail 310. Since the aluminum coil rotation platform 312 is fixedly sleeved inside the second driven bevel gear 309, the rotation of the second driven bevel gear 309 drives the aluminum coil rotation platform 312 to rotate synchronously.

[0043] Finally, the aluminum coil is placed on the evenly distributed active rotating rollers 313 on the top of the aluminum coil rotating platform 312. The active rotating rollers 313 are driven by the geared motor inside the aluminum coil rotating platform 312. As the aluminum coil rotates, the hot air blows out of the heat dryer inside the aluminum coil rotating platform 312 to evenly seal the film that has been wrapped on the surface of the aluminum coil, completing the last key process of aluminum coil packaging and effectively improving the sealing and protective effect of the packaging.

[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fully automatic aluminum coil packaging equipment, comprising a casing (1), characterized in that: A support column (2) is fixedly installed on one side of the equipment housing (1), and a packaging mechanism (3) is provided at the bottom of the equipment housing (1); The packaging mechanism (3) includes a servo motor (301), a gear mounting plate (302), a driving bevel gear (303), a first driven bevel gear (304), a bearing ring (305), a packaging film support (306), a packaging film winding cylinder (307), and a crossbeam (308). The servo motor (301) is fixedly mounted on one side of the equipment housing (1). The output end of the servo motor (301) is fixedly mounted with the gear mounting plate (302). The driving bevel gear (303) is fixedly mounted on one side of the gear mounting plate (302). The top of the wheel (303) is engaged with a first driven bevel gear (304), and the top of the first driven bevel gear (304) is movably connected with a bearing ring (305). The bearing ring (305) is fixedly installed on the top of the equipment housing (1). The bottom of the first driven bevel gear (304) is fixedly connected with a crossbeam (308). The bottom of the crossbeam (308) is symmetrically provided with a packaging film support (306). The bottom of the packaging film support (306) is movably installed with a packaging film winding cylinder (307). The packaging film winding cylinder (307) is used to wind the packaging film of the aluminum coil.

2. The fully automatic aluminum coil packaging equipment according to claim 1, characterized in that: The packaging mechanism (3) further includes a second driven bevel gear (309), an annular slide rail (310), a chassis (311), an aluminum coil rotation platform (312), and a drive roller (313). The second driven bevel gear (309) is meshed with the bottom of the drive bevel gear (303). The bottom of the second driven bevel gear (309) is movably connected to the annular slide rail (310). The annular slide rail (310) is fixedly installed on the top of the chassis (311). The chassis (311) is fixedly installed on the bottom inner wall of the equipment housing (1). The top of the chassis (311) is movably installed with the aluminum coil rotation platform (312). Multiple drive rollers (313) are evenly movably installed on the top of the aluminum coil rotation platform (312). The interior of the aluminum coil rotation platform (312) is equipped with a heat dryer for blowing hot air to seal the film on the surface of the aluminum coil.

3. The fully automatic aluminum coil packaging equipment according to claim 2, characterized in that: The active rotating roller (313) is driven by a geared motor located inside the aluminum coil rotation platform (312), and the active rotating roller (313) has a load-bearing capacity of 2.5-3 tons.

4. The fully automatic aluminum coil packaging equipment according to claim 1, characterized in that: The encapsulation film holder (306) is an L-shaped holder, and the contact surface between the encapsulation film holder (306) and the encapsulation film winding cylinder (307) is provided with a quick-release buckle.

5. The fully automatic aluminum coil packaging equipment according to claim 1, characterized in that: The encapsulation film winding cylinder (307) rotates around the bearing ring (305) as the axis, and the diameter of the movement trajectory of the encapsulation film winding cylinder (307) is larger than the diameter of the aluminum coil to be packaged.

6. The fully automatic aluminum coil packaging equipment according to claim 2, characterized in that: The aluminum coil rotation platform (312) is fixedly sleeved inside the second driven bevel gear (309), and the rotation direction of the second driven bevel gear (309) is opposite to the rotation direction of the first driven bevel gear (304).

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