Vacuum defoaming-oil cooling integrated fishing line surface treatment system

The integrated vacuum degassing-oil cooling surface treatment system for fishing lines solves the problems of high cooling oil consumption and residual air bubbles in fishing line production, achieving cost savings and material improvement.

CN224362922UActive Publication Date: 2026-06-16HANGZHOU YILE RUBBER PLASTIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-07
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

In current fishing line production, a large amount of cooling oil spraying is required after vacuum degassing, resulting in high costs. Furthermore, residual micro-bubbles affect the uniformity of the material structure, leading to a decrease in tensile strength and wear resistance.

Method used

The design incorporates a vacuum degassing and oil cooling integrated surface treatment system for fishing lines. By combining vacuum degassing and oil cooling, and through a circulating rinsing component and a double-layer filter, the system achieves the recycling of cooling oil and the removal of microbubbles.

Benefits of technology

It significantly reduces the production cost of fishing line, improves the material uniformity and surface smoothness of the fishing line, and enhances its wear resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vacuum defoaming - oil cold integrated fish line surface treatment system, including base, the top fixed mounting of base has vacuum defoaming component, the below fixed mounting of vacuum defoaming component has conveyer belt, one side fixed mounting of conveyer belt has circulating type flushing component, circulating type flushing component includes flush tank, the surface fixed mounting of flush tank has a plurality of blowoff pipe, one end of blowoff pipe is fixedly connected with filter box, both ends of flush tank all are fixedly installed and have oil tank, the upper fixed mounting of oil tank has shower nozzle, the inner wall both sides of filter box all are fixedly connected with return pipe, and one end of return pipe is fixedly connected with oil tank. The utility model discloses, the fish line of investment vacuum defoaming component can be quickly put into flush tank under the convey of conveyer belt, and cooling oil will be sprayed to fish line and carry out the cooling through shower nozzle, in the spraying process, this part of fish line with impurity will flow into filter box through blowoff pipe.
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Description

Technical Field

[0001] This utility model relates to the technical field of fishing line production, specifically to a vacuum degassing-oil cooling integrated fishing line surface treatment system. Background Technology

[0002] Fishing line production is a technology that integrates materials science, textile technology, and precision manufacturing. Its core lies in endowing fishing lines with key properties such as high strength, low elongation, and abrasion resistance through specific processes. Fishing lines (especially nylon lines, PE lines, etc.) are mainly made of polymers (such as polyamide and polyethylene) through melt extrusion molding. However, during the production process, the raw materials may become damp, additives in the formula may volatilize, or air may be trapped during melting, forming tiny bubbles. If these bubbles remain inside the fishing line, it will lead to uneven material structure, directly affecting the tensile strength, elongation, and abrasion resistance of the fishing line. Therefore, vacuum degassing is usually used in the production process of fishing lines.

[0003] After vacuum degassing, fishing lines need to be rapidly cooled with cooling oil to solidify the surface coating. Simultaneously, the oil wetting process fills microscopic pores, enhancing surface smoothness and abrasion resistance. However, the oil-cooling process consumes a large amount of cooling oil for spraying, significantly increasing production costs. Therefore, there is an urgent need to design an integrated vacuum degassing-oil-cooling fishing line surface treatment system to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a solution that addresses the aforementioned shortcomings of the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A vacuum degassing-oil cooling integrated fishing line surface treatment system includes a base, a vacuum degassing component fixedly installed at the top of the base, a conveyor belt fixedly installed below the vacuum degassing component, a circulating rinsing component fixedly installed on one side of the conveyor belt, the circulating rinsing component including a rinsing tank, multiple drain pipes fixedly installed on the surface of the rinsing tank, a filter box fixedly connected to one end of each drain pipe, oil tanks fixedly installed at both ends of the rinsing tank, a nozzle fixedly installed above each oil tank, and return pipes fixedly connected to both sides of the inner wall of the filter box, one end of each return pipe being fixedly connected to the oil tank.

[0007] The circulating flushing component also includes a double-layer adsorption filter, which is located inside the filter box and above the return pipe. The double-layer adsorption filter is detachable from the filter box.

[0008] A water supply pipe is fixedly connected to one side of the oil tank, and one end of the water supply pipe is fixedly connected to the nozzle. A drive pump is fixedly installed on the surface of both the water supply pipe and the return pipe.

[0009] A rotating roller is movably installed inside the conveyor belt, and a drive motor is electrically connected to one side of the rotating roller.

[0010] The vacuum degassing component includes a vacuum degassing chamber, a control terminal is fixedly installed on one side of the vacuum degassing chamber, multiple electric hooks are movably installed inside the vacuum degassing chamber, a vacuum suction tube is fixedly connected to one side of the vacuum degassing chamber, and a vacuum pump is fixedly connected to one end of the vacuum suction tube.

[0011] The vacuum degassing component also includes a sealing plate, which is located above the vacuum degassing chamber and is detachably installed from the vacuum degassing chamber.

[0012] The vacuum degassing component also includes an electric guide rail, on which a movable plate is slidably connected. The movable plate is located above the conveyor belt, and its size is adapted to the bottom size of the vacuum degassing chamber.

[0013] In the above technical solution, the vacuum degassing-oil cooling integrated fishing line surface treatment system provided by this utility model has the following beneficial effects:

[0014] (1) In this vacuum degassing-oil cooling integrated fishing line surface treatment system, the fishing line put into the vacuum degassing component can be quickly put into the rinsing box under the conveyor belt, while the cooling oil will spray the fishing line through the nozzle to cool it down. During the spraying process, the fishing line contaminated with impurities will flow into the filter box through the drain pipe. After filtration, it will flow back into the oil tank through the return pipe for circulating spraying, which greatly saves the cost required for fishing line production.

[0015] (2) The vacuum degassing-oil cooling integrated fishing line surface treatment system can quickly form a vacuum state in the vacuum degassing box through the operation of the vacuum pump. The sealing plates and movable plates on the upper and lower sides seal the box. After the vacuum degassing is completed, the system can be quickly adjusted to put the fishing line onto the conveyor belt for transportation. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a three-dimensional structural diagram of one embodiment of the present utility model.

[0018] Figure 2 This is a three-dimensional structural disassembly diagram provided for one embodiment of the present utility model.

[0019] Figure 3 This is a three-dimensional structural disassembly diagram of a circulating flushing component provided in one embodiment of the present invention.

[0020] Figure 4 This is a three-dimensional cross-sectional view of a vacuum degassing box provided in one embodiment of the present invention.

[0021] 1. Base; 2. Vacuum degassing component; 20. Vacuum degassing box; 21. Control terminal; 22. Sealing plate; 23. Electric hook; 24. Vacuum suction pipe; 25. Vacuum pump; 26. Electric guide rail; 27. Movable plate; 3. Conveyor belt; 30. Drive motor; 4. Circulating flushing component; 40. Flushing box; 41. Oil tank; 42. Water supply pipe; 43. Nozzle; 44. Sewage pipe; 45. Filter box; 46. Double-layer adsorption filter; 47. Return pipe; 48. Drive pump. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] like Figure 1-4 As shown, the vacuum degassing-oil cooling integrated fishing line surface treatment system provided in this embodiment includes a base 1. A vacuum degassing component 2 is fixedly installed at the top of the base 1. A conveyor belt 3 is fixedly installed below the vacuum degassing component 2. A circulating rinsing component 4 is fixedly installed on one side of the conveyor belt 3. The circulating rinsing component 4 includes a rinsing tank 40. Multiple drain pipes 44 are fixedly installed on the surface of the rinsing tank 40. A filter box 45 is fixedly connected to one end of the drain pipe 44. Oil tanks 41 are fixedly installed at both ends of the rinsing tank 40. A nozzle 43 is fixedly installed above the oil tank 41. Return pipes 47 are fixedly connected to both sides of the inner wall of the filter box 45. One end of the return pipe 47 is fixedly connected to the oil tank 41.

[0024] Specifically, in this embodiment, the circulating flushing component 4 also includes a double-layer adsorption filter 46, which is located inside the filter box 45 and above the return pipe 47. The double-layer adsorption filter 46 and the filter box 45 are detachably installed. A water supply pipe 42 is fixedly connected to one side of the oil tank 41, and one end of the water supply pipe 42 is fixedly connected to the nozzle 43. A drive pump 48 is fixedly installed on the surface of both the water supply pipe 42 and the return pipe 47. A rotating roller is movably installed inside the conveyor belt 3, and a drive motor 30 is electrically connected to one side of the rotating roller.

[0025] The vacuum degassing-oil cooling integrated fishing line surface treatment system provided by this utility model allows the fishing line to be fed into the rinsing tank 40 via the conveyor belt 3. The drive pump 48 can then be started to transport the cooling oil in the oil tank 41 to the nozzle 43 through the water pipe 42 for oil cooling. During the spraying process, the cooling oil contaminated with impurities can flow into the filter box 45 through the drain pipe 44. After being filtered by the double-layer adsorption filter screen 46, it flows back into the oil tank 41 through the bottom return pipe 47 for re-spraying and reuse.

[0026] In another embodiment of this utility model, the vacuum degassing component 2 includes a vacuum degassing box 20. A control terminal 21 is fixedly installed on one side of the vacuum degassing box 20. Multiple electric hooks 23 are movably installed inside the vacuum degassing box 20. A vacuum suction pipe 24 is fixedly connected to one side of the vacuum degassing box 20. A vacuum pump 25 is fixedly connected to one end of the vacuum suction pipe 24. The vacuum degassing component 2 also includes a sealing plate 22, which is located above the vacuum degassing box 20 and is detachably installed with the vacuum degassing box 20. The vacuum degassing component 2 also includes an electric guide rail 26, in which a movable plate 27 is slidably connected. The movable plate 27 is located above the conveyor belt 3, and the size of the movable plate 27 is adapted to the size of the bottom of the vacuum degassing box 20.

[0027] The vacuum degassing-oil cooling integrated fishing line surface treatment system provided by this utility model allows for the removal of the sealing plate 22 before the vacuum degassing operation. The fishing line can be placed onto the electric hook 23, and the sealing plate 22 can be replaced. Then, the vacuum pump 25 can be started to perform the vacuum operation. During the process, the vacuum suction tube 24 can quickly extract the air from the vacuum degassing chamber 20, thereby removing the tiny air bubbles remaining in the fishing line. After the degassing operation is completed, the electric guide rail 26 can be controlled by the control terminal 21 to adjust the position of the movable plate 27 and the angle of the electric hook 23, so that the fishing line can be placed onto the conveyor belt 3 for transportation.

[0028] Working steps: 1. Before performing the vacuum degassing operation on the fishing line, the sealing plate 22 can be removed, the fishing line can be placed on the electric hook 23, and the sealing plate 22 can be covered. Then the vacuum pump 25 can be started to perform the vacuum operation.

[0029] Second, during the processing, the vacuum suction tube 24 can quickly extract the air in the vacuum degassing box 20, which can suck out the tiny air bubbles remaining in the fishing line. After the degassing operation is completed, the electric guide rail 26 can be controlled by the control terminal 21 to adjust the position of the movable plate 27 and the angle of the electric hook 23, so that the fishing line can be put onto the conveyor belt 3 for transportation.

[0030] 3. After the fishing line is put into the rinsing box 40 via the conveyor belt 3, the drive pump 48 can be started to transport the cooling oil in the oil tank 41 to the nozzle 43 through the water pipe 42 to perform oil cooling operation on the fishing line. During the spraying process, the cooling oil contaminated with impurities can flow into the filter box 45 through the drain pipe 44.

[0031] Fourth, the cooling oil flowing into the filter box 45 is filtered by the double-layer adsorption filter 46 and then flows back to the oil tank 41 through the bottom return pipe 47 for re-spraying and reuse.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A vacuum degassing-oil cooling integrated fishing line surface treatment system, comprising a base (1), characterized in that, A vacuum degassing component (2) is fixedly installed at the top of the base (1). A conveyor belt (3) is fixedly installed below the vacuum degassing component (2). A circulating rinsing component (4) is fixedly installed on one side of the conveyor belt (3). The circulating rinsing component (4) includes a rinsing tank (40). Multiple drain pipes (44) are fixedly installed on the surface of the rinsing tank (40). A filter box (45) is fixedly connected to one end of the drain pipe (44). An oil tank (41) is fixedly installed at both ends of the rinsing tank (40). A nozzle (43) is fixedly installed above the oil tank (41). A return pipe (47) is fixedly connected to both sides of the inner wall of the filter box (45). One end of the return pipe (47) is fixedly connected to the oil tank (41).

2. The vacuum degassing-oil cooling integrated fishing line surface treatment system according to claim 1, characterized in that, The circulating flushing component (4) also includes a double-layer adsorption filter (46), which is located inside the filter box (45) and above the return pipe (47). The double-layer adsorption filter (46) and the filter box (45) are detachable and installable.

3. The integrated vacuum degassing-oil cooling fishing line surface treatment system according to claim 1, characterized in that, A water supply pipe (42) is fixedly connected to one side of the oil tank (41), and one end of the water supply pipe (42) is fixedly connected to the nozzle (43). A drive pump (48) is fixedly installed on the surface of both the water supply pipe (42) and the return pipe (47).

4. The integrated vacuum degassing-oil cooling fishing line surface treatment system according to claim 1, characterized in that, A rotating roller is movably installed inside the conveyor belt (3), and a drive motor (30) is electrically connected to one side of the rotating roller.

5. The vacuum degassing-oil cooling integrated fishing line surface treatment system according to claim 1, characterized in that, The vacuum degassing component (2) includes a vacuum degassing chamber (20), a control terminal (21) is fixedly installed on one side of the vacuum degassing chamber (20), a plurality of electric hooks (23) are movably installed inside the vacuum degassing chamber (20), a vacuum suction tube (24) is fixedly connected to one side of the vacuum degassing chamber (20), and a vacuum pump (25) is fixedly connected to one end of the vacuum suction tube (24).

6. The integrated vacuum degassing-oil cooling fishing line surface treatment system according to claim 5, characterized in that, The vacuum degassing component (2) also includes a sealing plate (22), which is located above the vacuum degassing chamber (20) and is detachably installed from the vacuum degassing chamber (20).

7. The vacuum degassing-oil cooling integrated fishing line surface treatment system according to claim 5, characterized in that, The vacuum degassing component (2) also includes an electric guide rail (26), and a movable plate (27) is slidably connected inside the electric guide rail (26). The movable plate (27) is located above the conveyor belt (3), and the size of the movable plate (27) is adapted to the bottom size of the vacuum degassing box (20).