Uniform spraying device for wire rope oiling
By designing a uniform spraying device for lubricating steel wire ropes, and employing a rolling lubricant application component and a limiting structure, the problem of uneven lubrication of steel wire ropes was solved, achieving uniform coverage and stability of lubricant, and improving service life and installation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANCHENG ZHENGYANG STEEL ROPE CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-06-16
Smart Images

Figure CN224364659U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oiling and lubrication technology, specifically to a uniform spraying device for oiling and lubricating steel wire ropes. Background Technology
[0002] The main purpose of lubricating wire ropes with oil is to reduce friction, prevent corrosion, and extend their service life. Oil lubrication helps wire ropes maintain good working condition during use, especially under high loads and harsh environments, preventing wear and fatigue breakage.
[0003] When using steel wire ropes, they need to be lubricated with oil to reduce friction. However, directly spraying the steel wire rope cannot achieve a uniform coverage, resulting in uneven distribution of lubricating oil. Some parts may have too much grease, while other parts may have insufficient lubrication. To address the above problems, the inventors have proposed a uniform spraying device for lubricating steel wire ropes. Utility Model Content
[0004] To address the issue that steel wire ropes require lubrication to reduce friction during use, but direct spraying cannot achieve uniform coverage, this invention aims to provide a uniform spraying device for lubricating steel wire ropes. By incorporating a rolling lubricating component, lubricating oil is sprayed onto the steel wire rope and then evenly applied using a rolling brush. Furthermore, the design of limiting protrusions and grooves allows for positioning of the steel wire rope during clamping using the main body and clamping cover of the applicator, facilitating subsequent installation.
[0005] To solve the above technical problems, the present invention adopts the following technical solution: a uniform spraying device for lubricating steel wire ropes, comprising a coating device body, a lubricating oil storage bottle and a coating device clamp, wherein the lubricating oil storage bottle is fixedly installed on the outside of the coating device body, the coating device clamp rotates on the outside of the coating device body, and a lubricating oil rolling coating assembly is fixedly installed on the outside of the coating device body, wherein the lubricating oil rolling coating assembly comprises a rolling brush, a first track, a first rotating shaft, a first gear and a third rotating shaft;
[0006] The third rotating shaft rotates outside the body of the applicator, the rolling brush is fixedly installed outside the third rotating shaft, the first rotating shaft rotates outside the body of the applicator, and the first gear is fixedly connected to the first rotating shaft.
[0007] Preferably, a lubricating oil fixing cap is rotatably connected to the outside of the lubricating oil reservoir, a second fixing block is fixedly installed on the outside of the lubricating oil reservoir, a servo motor is fixedly installed on the outside of the second fixing block, a third rotating shaft is rotatably connected to the outside of the servo motor, the first track is connected to the third rotating shaft, and the first rotating shaft is connected to the first track.
[0008] Preferably, a second rotating shaft is rotatably connected to the outside of the applicator cover, a second gear is fixedly installed on the outside of the second rotating shaft, a second track is movably connected to the outside of the second rotating shaft, and the second gear meshes with the first gear.
[0009] Preferably, a threaded pin is rotatably connected to the outside of the main body of the applicator, and the threaded pin is threadedly connected to the clamp of the applicator.
[0010] Preferably, a spraying pipe is fixedly installed inside the body of the coating device, and an oil outlet is opened on the outside of the spraying pipe, which communicates with the lubricating oil storage bottle.
[0011] Preferably, a butterfly hinge is fixedly installed on the outside of the main body of the applicator, the butterfly hinge is fixedly connected to the clamp cover of the applicator, and a fixing block is fixedly installed on the outside of the main body of the applicator.
[0012] Preferably, a limiting protrusion is fixedly installed on the outside of the main body of the applicator, and a limiting groove is formed on the outside of the applicator cover, wherein the limiting protrusion and the limiting groove can be fitted together.
[0013] Preferably, the number of the rolling brushes is two sets, which are symmetrically distributed.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In this invention, by setting a lubricating oil rolling application component, lubricating oil can be sprayed onto the wire rope and then evenly applied using a rolling brush. The rolling brush ensures that the lubricating oil can be evenly covered on the surface of the wire rope, avoiding excessive or insufficient grease in certain areas, ensuring the stability and continuity of the lubrication effect. Furthermore, the lubricating oil may form an uneven oil layer on the surface of the wire rope after spraying. The rolling brush can effectively spread the oil layer evenly, avoiding waste of excess lubricating oil, and also reducing grease accumulation and excessive leakage.
[0016] In this invention, by designing limiting protrusions and limiting grooves, the steel wire rope can be positioned by using the main body of the coating device and the coating device clamping cover, which facilitates subsequent installation. Through clamping and positioning, the steel wire rope can be stabilized during installation, reducing external interference and human error, making the installation process simpler and more efficient. Installers can focus more on other operations, improving overall work efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0019] Figure 2 This is a cross-sectional view of the main structure of the coating device of this utility model.
[0020] Figure 3 This is a schematic diagram of the main structure of the coating device of this utility model.
[0021] Figure 4 This is a cross-sectional view of the clamping structure of the applicator of this utility model.
[0022] Figure 5 This utility model Figure 4 Enlarged schematic diagram of the structure at point A in the middle.
[0023] In the diagram: 1. Main body of the coating device; 2. Lubricating oil reservoir; 3. Coating device clamp cap; 4. Butterfly hinge; 5. Lubricating oil fixing cap; 6. Fixing block No. 1; 7. Rolling brush; 8. Spraying pipe; 9. Oil outlet; 10. Threaded nail; 11. Servo motor; 12. Fixing block No. 2; 13. Track No. 1; 14. Shaft No. 1; 15. Gear No. 1; 16. Shaft No. 3; 17. Gear No. 2; 18. Shaft No. 2; 19. Track No. 2; 20. Limiting protrusion; 21. Limiting groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example: Figure 1-5As shown, a uniform spraying device for lubricating steel wire rope includes a coating device body 1, a lubricating oil storage bottle 2, and a coating device clamp 3. The lubricating oil storage bottle 2 is fixedly installed on the outside of the coating device body 1, and the coating device clamp 3 is rotatably installed on the outside of the coating device body 1. A lubricating oil rolling coating assembly is fixedly installed on the outside of the coating device body 1. The lubricating oil rolling coating assembly includes a rolling brush 7, a first track 13, a first rotating shaft 14, a first gear 15, and a third rotating shaft 16.
[0026] The third rotating shaft 16 rotates outside the body 1 of the coating device, the rolling brush 7 is fixedly installed outside the third rotating shaft 16, the first rotating shaft 14 rotates outside the body 1 of the coating device, and the first gear 15 is fixedly connected to the first rotating shaft 14.
[0027] The lubricating oil reservoir 2 is externally rotatably connected to a lubricating oil fixing cap 5. A second fixing block 12 is fixedly installed externally on the lubricating oil reservoir 2. A servo motor 11 is fixedly installed externally on the second fixing block 12. A third rotating shaft 16 is externally rotatably connected to the servo motor 11. The first track 13 is connected to the third rotating shaft 16. The first rotating shaft 14 is connected to the first track 13.
[0028] By adopting the above technical solution, through the connection between track 13 and shaft 3, and the connection between shaft 14 and track 13, servo motor 11 can drive gear 15 to rotate.
[0029] The coating device clamp 3 is externally rotatably connected to a second rotating shaft 18. A second gear 17 is fixedly installed on the outside of the second rotating shaft 18. A second track 19 is externally movably connected to the second rotating shaft 18. The second gear 17 meshes with the first gear 15.
[0030] By adopting the above technical solution, the No. 2 gear 17 meshes with the No. 1 gear 15, and the No. 1 rotating shaft 14 drives the No. 2 rotating shaft 18 to rotate.
[0031] The main body 1 of the applicator is externally connected to a threaded pin 10, which is threadedly connected to the applicator cover 3.
[0032] By adopting the above technical solution, the main body 1 of the application device and the cover 3 of the application device can be fixedly connected by the threaded nail 10 and the application device cover 3.
[0033] The coating device body 1 has a spray pipe 8 fixedly installed inside, and an oil outlet 9 is opened on the outside of the spray pipe 8. The oil outlet 9 is connected to the lubricating oil reservoir 2.
[0034] By adopting the above technical solution, the lubricating oil in the lubricating oil reservoir 2 can be sprayed onto the outside of the wire rope through the oil outlet 9, which is connected to the lubricating oil reservoir 2.
[0035] A butterfly hinge 4 is fixedly installed on the outside of the main body 1 of the applicator. The butterfly hinge 4 is fixedly connected to the applicator cover 3. A first fixing block 6 is fixedly installed on the outside of the main body 1 of the applicator. A limiting protrusion 20 is fixedly installed on the outside of the main body 1 of the applicator. A limiting groove 21 is opened on the outside of the applicator cover 3. The limiting protrusion 20 and the limiting groove 21 can fit together. There are two sets of rolling brushes 7, which are symmetrically distributed.
[0036] By adopting the above technical solution, and by using two sets of symmetrically distributed rolling brushes 7, it is ensured that the lubricating oil can be evenly covered on the surface of the wire rope, avoiding excessive or insufficient grease in some areas.
[0037] Working principle: When a uniform spraying device for lubricating steel wire rope is required, the steel wire rope is clamped by the main body 1 and the clamping cover 3 of the coating device, and the limiting protrusion 20 is engaged with the limiting groove 21. Simultaneously, the first gear 15 and the second gear 17 mesh. At the same time, the device is fixed to the bracket or connecting rod by the first fixing block 6. Further, the lubricating oil fixing cover 5 is rotated to open and lubricating oil is poured into the lubricating oil reservoir 2. The lubricating oil can be sprayed onto the outside of the steel wire rope through the oil outlet 9. Further... The servo motor 11 drives the third rotating shaft 16 to rotate, which in turn drives the first track 13 and the first rotating shaft 14 to rotate. The first rotating shaft 14 then drives the first gear 15 and the second gear 17 to rotate, which in turn drives the second rotating shaft 18 and the second track 19 to rotate. Finally, the second track 19 and the third rotating shaft 16 drive the two rolling brushes 7 to rotate and evenly apply lubricating oil to the outside of the wire rope.
[0038] To avoid excessive or insufficient grease in certain areas, ensuring the stability and continuity of lubrication, and because the sprayed lubricant may form an uneven oil layer on the surface of the wire rope, the roller brush can effectively spread the oil layer evenly, avoiding waste of excess lubricant, and also reducing grease accumulation and excessive leakage.
[0039] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0040] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A uniform spraying device for lubricating steel wire ropes, comprising a coating device body (1), a lubricating oil reservoir (2), and a coating device clamp (3), characterized in that: The lubricating oil storage bottle (2) is fixedly installed on the outside of the coating device body (1), the coating device clamp (3) rotates on the outside of the coating device body (1), and a lubricating oil rolling coating assembly is fixedly installed on the outside of the coating device body (1). The lubricating oil rolling coating assembly includes a rolling brush (7), a first track (13), a first rotating shaft (14), a first gear (15), and a third rotating shaft (16). The third rotating shaft (16) rotates outside the body of the applicator (1), the rolling brush (7) is fixedly installed outside the third rotating shaft (16), the first rotating shaft (14) rotates outside the body of the applicator (1), and the first gear (15) is fixedly connected to the first rotating shaft (14).
2. The uniform spraying device for lubricating steel wire ropes as described in claim 1, characterized in that, The lubricating oil storage bottle (2) is rotatably connected to a lubricating oil fixing cap (5). A second fixing block (12) is fixedly installed on the outside of the lubricating oil storage bottle (2). A servo motor (11) is fixedly installed on the outside of the second fixing block (12). A third rotating shaft (16) is rotatably connected to the outside of the servo motor (11). The first track (13) is connected to the third rotating shaft (16). The first rotating shaft (14) is connected to the first track (13).
3. The uniform spraying device for lubricating steel wire ropes as described in claim 1, characterized in that, The coating device cover (3) is rotatably connected to a second rotating shaft (18), a second gear (17) is fixedly installed on the outside of the second rotating shaft (18), a second track (19) is movably connected to the outside of the second rotating shaft (18), and the second gear (17) meshes with the first gear (15).
4. The uniform spraying device for lubricating steel wire ropes as described in claim 1, characterized in that, The body (1) of the applicator is externally connected to a threaded pin (10), which is threadedly connected to the applicator cover (3).
5. The uniform spraying device for lubricating steel wire ropes as described in claim 1, characterized in that, The coating device body (1) is fixedly installed with a spray pipe (8), and an oil outlet (9) is opened on the outside of the spray pipe (8). The oil outlet (9) is connected to the lubricating oil storage bottle (2).
6. The uniform spraying device for lubricating steel wire ropes as described in claim 1, characterized in that, The main body (1) of the applicator is fixedly installed with a butterfly hinge (4), which is fixedly connected to the applicator cover (3). A fixing block (6) is fixedly installed on the outside of the main body (1) of the applicator.
7. The uniform spraying device for lubricating steel wire ropes as described in claim 1, characterized in that, The main body (1) of the applicator is fixedly installed with a limiting protrusion (20), and the applicator cover (3) is provided with a limiting groove (21) on the outside. The limiting protrusion (20) and the limiting groove (21) can be fitted together.
8. The uniform spraying device for lubricating steel wire ropes as described in claim 1, characterized in that, The number of the rolling brushes (7) is two sets and they are symmetrically distributed.