A portable suction cleaning system capable of sorting recyclable materials
By using the cyclone dust collector structure of the portable vacuum cleaner system, the problems of easy damage to vacuum cleaners and inability to classify materials are solved, thereby extending the life of the vacuum cleaner and enabling the classified recycling of materials, reducing maintenance and cost waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BHN SPECIAL MATERIALS
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-19
Smart Images

Figure CN224371638U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to vacuuming technology, and more particularly to a portable vacuuming system capable of sorting and recycling materials. Background Technology
[0002] Currently, after alloys are crushed in the alloy crushing tank, alloy powder and particles remain. Directly removing these by vacuum cleaner presents two problems: First, the vacuum cleaner is easily damaged because it sucks up metal dust, some of which can pass through the vacuum cleaner's filter bag and enter the motor, causing the vacuum cleaner to burn out or even catch fire. Second, there are many alloy crushing tanks, each crushing different types of alloys. Directly sucking them up by vacuum cleaner can cause alloy mixing, resulting in the material being treated as waste, which is a huge waste of resources. Summary of the Invention
[0003] The purpose of this invention is to address the problems of current vacuum cleaners directly absorbing metal particles and dust, which can easily burn the vacuum cleaner and make it impossible to classify and recycle the materials. The invention proposes a portable vacuum system that can classify and recycle materials. The system has a simple structure and is easy to disassemble and clean. It can not only classify and recycle materials, but also greatly extend the service life of the vacuum cleaner.
[0004] To achieve the above objectives, the technical solution adopted by this invention is: a portable vacuuming system capable of classifying and recycling materials, comprising a trolley, a vacuum cleaner, and multiple stainless steel buckets. The stainless steel buckets and the vacuum cleaner are placed on the trolley, and the multiple stainless steel buckets are detachably mounted on the trolley, meaning that the stainless steel buckets on the trolley can be replaced according to the type of alloy being vacuumed. An air inlet pipe and an air outlet pipe are provided on the lid of each stainless steel bucket. The end of the air inlet pipe inside the stainless steel cylinder is bent, and the end of the air outlet pipe inside the stainless steel cylinder is straight. This configuration makes the stainless steel buckets similar in principle to a cyclone dust collector. The end of the air outlet pipe outside the stainless steel cylinder is connected to the vacuum cleaner via a first flexible steel wire hose. The end of the air inlet pipe outside the stainless steel cylinder is connected to a second flexible steel wire hose, the inlet end of which can reach deep into the bottom of the alloy crushing tank. A small amount of metal particles or dust remaining in the alloy crushing tank after alloy crushing can be vacuumed away through the second flexible steel wire hose connected to the air inlet pipe of the stainless steel bucket.
[0005] Furthermore, the trolley has two ring plates welded on it for placing and securing the stainless steel buckets and the vacuum cleaner. Multiple stainless steel buckets for dispensing different types of alloys are detachably fixed to the trolley.
[0006] Furthermore, the inner diameter of the two ring plates on the trolley is slightly larger than the outer diameter of the stainless steel bucket and the vacuum cleaner base; the height of the ring plate that fixes the vacuum cleaner is the same as the height of the vacuum cleaner base, and the height of the ring plate that fixes the stainless steel bucket is about 1 / 5 to 1 / 10 of the height of the stainless steel bucket, preferably 1 / 7.
[0007] Furthermore, the trolley is equipped with two sets of wheels: one set of directional wheels and the other set of omnidirectional wheels with brakes. After the trolley arrives at the work site, stepping on the wheel brakes will secure it for use.
[0008] Furthermore, the stainless steel bucket is equipped with a lid and a latch on the bucket body. The lid can be pressed tightly onto the stainless steel bucket by the latch, and the lid is well sealed after being pressed.
[0009] Furthermore, two round holes are cut into the stainless steel barrel lid for the air inlet pipe and the air outlet pipe to pass through; and four round holes are drilled around the round holes for fixing the air inlet pipe and the air outlet pipe with bolts.
[0010] Furthermore, the air inlet pipe and the air outlet pipe are located on the same diameter on both sides of the center of the barrel lid.
[0011] Furthermore, the air inlet pipe and air outlet pipe are made of seamless stainless steel.
[0012] Furthermore, the elbow outlet of the air inlet pipe is horizontal, and the axis of the elbow outlet is tangent to the circumference of the stainless steel barrel; the lower edge of the straight pipe of the air outlet pipe is lower than the lower edge of the elbow of the air inlet pipe. The air inlet pipe and the air outlet pipe work together to transform the stainless steel barrel into a cyclone-like dust collector cyclone, achieving a good separation effect.
[0013] Furthermore, both the air inlet pipe and the air outlet pipe have baffles with round holes welded to their outer walls, which are used to fix the air pipes to the barrel lid with bolts.
[0014] Furthermore, the air inlet pipe is connected to the second steel wire hose using a hose clamp, and the air outlet pipe is connected to the first steel wire hose using a hose clamp.
[0015] Furthermore, the length of the first steel wire hose does not need to be excessive; it only needs to be long enough to connect the air outlet pipe and the vacuum cleaner. The second steel wire hose needs to be manually held for vacuuming, and its length should not exceed 3 meters to ensure the vacuuming effect.
[0016] The working principle of this portable vacuum system for sorting and recycling materials is as follows: During operation, an employee uses a second flexible steel hose connected to the inlet pipe of a stainless steel bucket to clean the metal dust and particles inside the alloy crushing tank. The particles enter the stainless steel bucket through the second flexible steel hose. The inlet pipe outlet is an elbow, while the outlet pipe of the stainless steel bucket is a straight pipe. The inlet and outlet pipes combine to form a cyclone, where the metal dust and particles are deposited inside the bucket. Clean air enters the vacuum cleaner through the first flexible steel hose. Once the crushing tanks containing the same type of alloy are cleaned, the stainless steel bucket lid is opened, and the material is poured out, achieving the recycling purpose. When different types of alloy crushing tanks need cleaning, simply replace the stainless steel bucket.
[0017] This utility model is a portable vacuuming system capable of sorting and recycling materials, which has the following advantages compared with the prior art:
[0018] 1) The portable vacuum system of this utility model that can classify and recycle materials is simple in composition and easy to clean. The structural design reduces the amount of subsequent maintenance work and avoids motor burnout and more serious safety hazards caused by alloy dust mixed into the vacuum cleaner motor from the source.
[0019] 2) This utility model of a portable vacuum system that can classify and recycle materials can achieve the purpose of classifying and recycling materials, greatly saving costs;
[0020] 3) This portable vacuum system, capable of sorting and recycling materials, can sort and recycle materials while preventing dust and particles from damaging the vacuum cleaner. Production practice has proven that this portable vacuum system, capable of sorting and recycling materials, has fully achieved the expected results. Attached Figure Description
[0021] Figure 1 A schematic diagram of the overall assembly of a portable vacuum system capable of sorting and recycling materials;
[0022] Figure 2 This is a schematic diagram of the alloy crushing tank structure;
[0023] Figure 3 This is a schematic diagram of the trolley structure;
[0024] Figure 4 This is a schematic diagram of the stainless steel barrel structure;
[0025] Figure 5 This is a schematic diagram of a vacuum cleaner. Detailed Implementation
[0026] The present invention will be further described below with reference to the embodiments:
[0027] Example 1
[0028] This embodiment discloses a portable vacuuming system capable of sorting and recycling materials, such as... Figure 1-5 As shown, the system includes a trolley 2, a vacuum cleaner 4, and multiple stainless steel buckets 3. The stainless steel buckets 3 and the vacuum cleaner 4 are placed on the trolley 2. The lids 31 of the stainless steel buckets are equipped with an inlet pipe 32 and an outlet pipe 33. The inlet pipe 32 is bent at one end inside the stainless steel bucket, while the outlet pipe 33 is straight at one end inside the stainless steel bucket. This configuration makes the stainless steel buckets operate on the same principle as a cyclone dust collector. The outlet pipe 33 is connected to the vacuum cleaner 4 via a first flexible steel hose at the other end outside the stainless steel bucket. The inlet end of the inlet pipe 32 is connected to a second flexible steel hose, the inlet of which extends to the bottom of the alloy crushing tank 1. Small amounts of metal particles or dust remaining after the alloy is crushed in the alloy crushing tank 1 can be sucked away through the second flexible steel hose connected to the inlet pipe 32 of the stainless steel buckets 3.
[0029] Two ring plates are welded to the trolley for placing and securing the stainless steel buckets and the vacuum cleaner. Multiple stainless steel buckets 3, used for dispensing different types of alloys, are detachably fixed to the trolley 2.
[0030] The inner diameters of the two ring plates on the trolley are slightly larger than the outer diameters of the stainless steel bucket and the vacuum cleaner base. The height of the ring plate fixing the vacuum cleaner is the same as the height of the vacuum cleaner base, and the height of the ring plate fixing the stainless steel bucket is approximately 1 / 7 of the height of the stainless steel bucket. In this embodiment, the stainless steel bucket has a diameter of 350mm and a height of 350mm, and the vacuum cleaner base has a diameter of 585mm. The inner diameters of the ring plates are 354mm and 590mm, respectively, with the ring plate fixing the stainless steel bucket having a height of 50mm.
[0031] The trolley is equipped with wheels, one set of which are fixed wheels and the other set of which are omnidirectional wheels with brakes. Once the trolley reaches the work location, the wheel brakes can be applied to secure it for use. In this embodiment, the wheels are 6-inch plastic fixed and omnidirectional wheels with brakes.
[0032] The stainless steel bucket is equipped with a lid 31 and a latch on the bucket body. The lid 31 can be pressed tightly onto the bucket by the latch, and the bucket is well sealed after being pressed.
[0033] The stainless steel barrel lid needs to have two round holes cut out for the air duct 32 and the air outlet duct 33 to pass through; and four round holes are drilled around the round holes for fixing the air duct with bolts. In this embodiment, the diameter of the round holes is 50mm and the center distance is 202mm; the bolts are M6*20 standard bolts, and the diameter of the round holes used to install the bolts is 8mm, with a center circle diameter of 68mm.
[0034] The air duct is a seamless stainless steel pipe. An elbow is welded to the bottom of the straight section of the inlet pipe 32, and during installation, the outlet surface of the elbow is parallel to the side wall of the barrel at the same location. The outlet pipe 33 is a straight pipe, with its lower edge lower than the lower edge of the elbow of the inlet pipe 32. Both the inlet pipe 32 and the outlet pipe 33 have baffles with round holes welded to the middle of their outer walls for fixing the ducts to the barrel cover with bolts. The inlet and outlet pipes work together to transform the stainless steel barrel into a cyclone dust collector cyclone, achieving a good separation effect. In this embodiment, the stainless steel pipe used to make the air duct is a φ48*3 seamless stainless steel pipe with an elbow, and the straight section of the outlet pipe is 30mm lower than the elbow of the inlet pipe inside the barrel.
[0035] The air inlet pipe 32 is connected to the second flexible steel wire hose using a hose clamp, and the air outlet pipe 33 is connected to the first flexible steel wire hose using a hose clamp. The length of the first flexible steel wire hose does not need to be excessive; it only needs to be long enough to connect both. The second flexible steel wire hose requires manual hand-held vacuuming during use, and to ensure effective vacuuming, its length should not exceed 3 meters. In this embodiment, the inner diameter of the flexible steel wire hose is 48mm, and the hose clamp is a 141-165 stainless steel hose clamp.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A portable vacuuming system capable of sorting and recycling materials, characterized in that, The system includes a trolley (2), a vacuum cleaner (4), and multiple stainless steel buckets (3). The stainless steel buckets (3) and the vacuum cleaner (4) are placed on the trolley (2). An air inlet pipe (32) and an air outlet pipe (33) are provided on the lid (31) of the stainless steel buckets. The end of the air inlet pipe (32) inside the stainless steel cylinder is a bent pipe, and the end of the air outlet pipe (33) inside the stainless steel cylinder is a straight pipe. The end of the air outlet pipe (33) outside the stainless steel cylinder is connected to the vacuum cleaner (4) through a first steel wire hose. The end of the air inlet pipe (32) outside the stainless steel cylinder is connected to a second steel wire hose. The inlet end of the second steel wire hose can reach the bottom of the alloy crushing tank (1).
2. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, The trolley (2) has two ring plates welded on it for placing and fixing the stainless steel bucket (3) and the vacuum cleaner (4).
3. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, The inner diameter of the two ring plates on the trolley (2) is slightly larger than the outer diameter of the stainless steel bucket (3) and the base of the vacuum cleaner (4); the height of the ring plate that fixes the vacuum cleaner (4) is the same as the height of the vacuum cleaner base, and the height of the ring plate that fixes the stainless steel bucket (3) is about 1 / 7 of the height of the stainless steel bucket.
4. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, The trolley (2) is equipped with two sets of wheels, one set of directional wheels and the other set of omnidirectional wheels with brakes.
5. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, The stainless steel bucket is equipped with a lid (31) and a buckle is provided on the bucket body. The lid (31) can be pressed tightly onto the bucket by the buckle.
6. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, Two round holes are cut into the stainless steel barrel lid (31) for the air inlet pipe (32) and the air outlet pipe (33) to pass through; and four round holes are drilled around the round holes for fixing the air inlet pipe (32) and the air outlet pipe (33) with bolts.
7. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, The air inlet pipe (32) and air outlet pipe (33) are made of stainless steel seamless pipes.
8. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, The elbow outlet of the air inlet pipe (32) is horizontal, and the axis of the elbow outlet is tangent to the circumference of the stainless steel barrel; the lower edge of the straight pipe of the air outlet pipe (33) is lower than the lower edge of the elbow of the air inlet pipe.
9. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, Both the air inlet pipe (32) and the air outlet pipe (33) have baffles with round holes welded to their outer walls, which are used to fix the air pipes to the barrel cover with bolts.
10. The portable vacuum system capable of sorting and recycling materials according to claim 1, characterized in that, The air inlet pipe (32) is connected to the second steel wire hose using a hose clamp, and the air outlet pipe (33) is connected to the first steel wire hose using a hose clamp.