An assembling device for optical coupling processing

By designing an automated optocoupler assembly device, the problem of low automation in existing technologies has been solved, achieving efficient automated assembly of optocouplers and housings and improving processing efficiency.

CN224373175UActive Publication Date: 2026-06-19HANGZHOU QUANCHENG ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU QUANCHENG ELECTRONICS CO LTD
Filing Date
2025-06-03
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing optocoupler assembly equipment has a low degree of automation, resulting in reduced processing efficiency.

Method used

An assembly device was designed, comprising a work plate, a bearing mechanism, a welding head, a conveying mechanism, a height adjustment mechanism, and a position adjustment mechanism. These mechanisms enable the automated assembly of the optocoupler and the housing, including the rotation, movement, height, and precise adjustment of the material.

Benefits of technology

This improves the automation and adaptability of the optocoupler assembly process and enhances processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224373175U_ABST
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Abstract

The utility model discloses an assembly device for photoelectric coupling processing, including work board and two sets of fixing frame, be provided with the conveying mechanism of driving material to move to the below of welding head on the fixing frame, the top fixed mounting of conveying mechanism has the bearing mechanism of bearing to material and angle adjustment, be provided with the height adjusting mechanism of height adjustment to welding head on the fixing frame, be provided with the position adjusting mechanism of driving two sets of welding head spacing adjustment on the welding head. The bearing mechanism that the utility model sets up can bear and rotate to material, thereby can carry out the assembly processing to the both sides of material, and the conveying mechanism that sets up subsequently can take material and moves to the below of welding head and completes the welding step, and the setting of height adjusting mechanism can drive welding head to descend and contacts with material and carries out the welding assembly step, and when the size of the material that needs to assemble is different, the position adjusting mechanism that sets up can adjust the position of two sets of welding head.
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Description

Technical Field

[0001] This utility model relates to the field of optocoupler processing technology, specifically to an assembly device for optocoupler processing. Background Technology

[0002] An optocoupler, also known as an optocoupler or optical isolator, is an electronic component that transmits electrical signals via optical signals. It typically consists of a light-emitting device (such as an LED) and a photosensitive device (such as a photodiode or phototransistor), separated by a transparent insulator to achieve electrical isolation while transmitting signals.

[0003] In the manufacturing process of optocouplers, the optocouplers need to be assembled and welded to the housing. However, the existing assembly equipment has a low degree of automation and requires workers to constantly adjust the position of the optocouplers and the housing during assembly and welding to facilitate full assembly during the packaging of the optocouplers. Such assembly equipment has a relatively low degree of automation and reduces processing efficiency to some extent. Therefore, we propose an assembly device for optocoupler processing. Utility Model Content

[0004] The purpose of this invention is to provide an assembly device for optical coupler processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an assembly device for optocoupler processing, comprising a working plate, a bearing mechanism, and two sets of welding heads. A support base is fixedly installed at the bottom of the working plate, and two sets of fixing frames are fixedly installed at the top of the working plate. A conveying mechanism for driving materials to move to below the welding heads is provided on the fixing frames. A bearing mechanism for carrying materials and adjusting their angle is fixedly installed at the top of the conveying mechanism. A height adjustment mechanism for adjusting the height of the welding heads is provided on the fixing frames, and a position adjustment mechanism for driving the adjustment of the distance between the two sets of welding heads is provided on the welding heads.

[0006] Furthermore, the conveying mechanism includes a rotating shaft, a synchronous pulley, a synchronous belt, a first drive motor, and a first slide rail. Two sets of rotating shafts are rotatably connected to the fixed frame. A synchronous pulley is fixedly installed on the outside of the rotating shaft, and a synchronous belt is provided on the outside of the synchronous pulley. A first drive motor is fixedly installed on one side of the fixed frame, and the output end of the first drive motor is fixedly connected to the rotating shaft. A first slide rail is fixedly installed on one side of the fixed frame, and a first slider is slidably connected on the first slide rail. A second connecting plate is fixedly installed on the first slider, and the synchronous belt and the second connecting plate are fixedly connected by a connecting block.

[0007] Furthermore, the bearing mechanism includes support columns, a fixed seat, a rotating platform, and a bearing mold. The top of the second connecting plate is fixedly connected to the fixed seat through multiple sets of support columns. The top of the fixed seat is rotatably connected to the rotating platform. The top of the rotating platform is fixedly installed with the bearing mold. The bottom of the fixed seat is fixedly installed with a second drive motor. The output end of the second drive motor is fixedly connected to the rotating platform.

[0008] Furthermore, the height adjustment mechanism includes an electric slide rail, an electric slider, a first connecting plate, a second slide rail, and a connecting seat. The electric slide rail is fixedly installed on the fixed frame. The first connecting plate is slidably connected to the electric slide rail via the electric slider. The second slide rail is fixedly installed on both sides of the first connecting plate. Two sets of second sliders are slidably connected to the second slide rail. The connecting seat is fixedly installed on the second slider. The bottom of the connecting seat is fixedly connected to the welding head via a connector.

[0009] Furthermore, the position adjustment mechanism includes a third drive motor, a drive rod, and a connecting rod. The third drive motor is fixedly installed on the top of the first connecting plate. The output end of the third drive motor is fixedly connected to the drive rod. The connecting rod is rotatably connected to the drive rod, and one end of the connecting rod is hinged to the connecting seat.

[0010] Furthermore, the bearing mold is fixedly installed on the rotating table by multiple sets of locking bolts.

[0011] Compared with the prior art, the present invention has the following advantages: The bearing mechanism of the present invention can carry the materials to be assembled, and after one side is assembled, it can drive the material to rotate, so that the two sides of the material can be assembled. The conveying mechanism can then drive the material to move under the welding head to complete the welding step. The height adjustment mechanism can drive the welding head to descend and contact the material to perform the welding assembly step. When the materials to be assembled are of different sizes, the position adjustment mechanism can adjust the position of the two sets of welding heads, thereby making the assembly process more automated and more adaptable. Attached Figure Description

[0012] Figure 1 This is a first perspective structural diagram of the present invention;

[0013] Figure 2 This is a second perspective view of the structure of this utility model;

[0014] Figure 3 This is a three-dimensional view of the conveying mechanism and a schematic diagram of its installation structure.

[0015] Figure 4 This is an enlarged schematic diagram of structure A of this utility model.

[0016] In the diagram: 1. Working plate, 2. Support base, 3. Fixing frame, 4. Conveying mechanism, 5. Bearing mechanism, 6. Height adjustment mechanism, 7. Position adjustment mechanism, 8. Welding head, 9. Rotating shaft, 10. Synchronous pulley, 11. Synchronous belt, 12. First drive motor, 13. First slide rail, 14. First slider, 15. Connecting block, 16. Support column, 17. Fixing base, 18. Rotary table, 19. Bearing mold, 20. Second drive motor, 21. Electric slide rail, 22. Electric slider, 23. First connecting plate, 24. Second slide rail, 25. Second slider, 26. Connecting base, 27. Third drive motor, 28. Drive rod, 29. Connecting rod, 30. Connecting head, 31. Second connecting plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-4 This utility model provides a technical solution: an assembly device for optocoupler processing, including a working plate 1, a bearing mechanism 5, and two sets of welding heads 8. A support base 2 is fixedly installed at the bottom of the working plate 1, and two sets of fixing frames 3 are fixedly installed at the top of the working plate 1. A conveying mechanism 4 is provided on the fixing frame 3 to drive the material to move below the welding head 8. A bearing mechanism 5 for carrying the material and adjusting the angle is fixedly installed at the top of the conveying mechanism 4. A height adjustment mechanism 6 for adjusting the height of the welding head 8 is provided on the fixing frame 3, and a position adjustment mechanism 7 for driving the adjustment of the distance between the two sets of welding heads 8 is provided on the welding head 8.

[0019] The supporting mechanism 5 can carry the materials to be assembled. After one side is assembled, it can drive the material to rotate, so that both sides of the material can be assembled. The conveying mechanism 4 can then drive the material to move down to the welding head 8 to complete the welding step. The height adjustment mechanism 6 can drive the welding head 8 to descend and contact the material to perform the welding assembly step. When the materials to be assembled are of different sizes, the position adjustment mechanism 7 can adjust the position of the two sets of welding heads 8, thereby making the assembly process more automated and more adaptable.

[0020] Please see Figure 1 , Figure 2 and Figure 3The conveying mechanism 4 includes a rotating shaft 9, a synchronous pulley 10, a synchronous belt 11, a first drive motor 12, and a first slide rail 13. Two sets of rotating shafts 9 are rotatably connected to the fixed frame 3. The synchronous pulley 10 is fixedly installed on the outside of the rotating shaft 9, and the synchronous belt 11 is provided on the outside of the synchronous pulley 10. The first drive motor 12 is fixedly installed on one side of the fixed frame 3, and the output end of the first drive motor 12 is fixedly connected to the rotating shaft 9. The first slide rail 13 is fixedly installed on one side of the fixed frame 3. A first slider 14 is slidably connected on the first slide rail 13. A second connecting plate 31 is fixedly installed on the first slider 14. The synchronous belt 11 and the second connecting plate 31 are fixedly connected by a connecting block 15.

[0021] After the materials are placed, the first drive motor 12 drives the rotating shaft 9 to rotate. The rotating shaft 9 then drives the synchronous pulley 10 to rotate, which in turn drives the synchronous belt 11 to rotate. The rotating synchronous belt 11 can then use the connecting block 15 to pull the second connecting plate 31 and the first slider 14 along the first slide rail 13 to move downwards towards the welding head 8 for the assembly step.

[0022] Please see Figure 1 The bearing mechanism 5 includes a support column 16, a fixed seat 17, a rotating platform 18, and a bearing mold 19. The top of the second connecting plate 31 is fixedly connected to the fixed seat 17 through multiple sets of support columns 16. The top of the fixed seat 17 is rotatably connected to the rotating platform 18. The top of the rotating platform 18 is fixedly installed with the bearing mold 19. The bottom of the fixed seat 17 is fixedly installed with a second drive motor 20. The output end of the second drive motor 20 is fixedly connected to the rotating platform 18.

[0023] The materials to be assembled are placed inside the support mold 19. When the rotation position of the support mold 19 and the materials needs to be adjusted, the second drive motor 20 can drive the rotary table 18 and the support mold 19 to rotate, thereby facilitating the assembly and welding of the other two sides of the materials.

[0024] Please see Figure 1 and Figure 4 The height adjustment mechanism 6 includes an electric slide rail 21, an electric slider 22, a first connecting plate 23, a second slide rail 24, and a connecting seat 26. The electric slide rail 21 is fixedly installed on the fixed frame 3. The first connecting plate 23 is slidably connected to the electric slide rail 21 through the electric slider 22. The second slide rail 24 is fixedly installed on both sides of the first connecting plate 23. Two sets of second sliders 25 are slidably connected to the second slide rail 24. The connecting seat 26 is fixedly installed on the second slider 25. The bottom of the connecting seat 26 is fixedly connected to the welding head 8 through the connector 30.

[0025] The electric slider 22 can move along one side of the electric slide rail 21, which can drive the connecting seat 26 and the welding head 8 to adjust their height. When the position adjustment mechanism 7 drives the connecting head 30 and the welding head 8 to adjust their left and right positions, it can be limited by the second slider 25 and the second slide rail 24, so as to facilitate the precise adjustment of the positions of the connecting head 30 and the welding head 8.

[0026] Please see Figure 1 and Figure 4 The position adjustment mechanism 7 includes a third drive motor 27, a drive rod 28, and a connecting rod 29. The third drive motor 27 is fixedly installed on the top of the first connecting plate 23. The output end of the third drive motor 27 is fixedly connected to the drive rod 28. The connecting rod 29 is rotatably connected to the drive rod 28. One end of the connecting rod 29 is hinged to the connecting seat 26.

[0027] When it is necessary to adjust the left and right gap of the welding head 8, the third drive motor 27 drives the drive rod 28 to rotate. The rotating drive rod 28 can then use the connecting rod 29 to pull the connecting seat 26, the connecting head 30 and the welding head 8 to adjust their positions, so that the welding head 8 can adapt to assembly materials of different sizes.

[0028] Please see Figure 1 The bearing mold 19 is fixedly installed on the rotary table 18 by multiple sets of locking bolts. The bearing mold 19 and the rotary table 18 connected by the locking bolts can be selected according to different specifications of bearing mold 19 according to different material sizes.

[0029] In use, the supporting mechanism 5 first supports the materials to be assembled. After assembly on one side, it rotates the materials, allowing for assembly on both sides. The conveying mechanism 4 then moves the materials towards the welding head 8 to complete the welding process. The height adjustment mechanism 6 lowers the welding head 8 to contact the materials for welding assembly. When the materials to be assembled are of different sizes, the position adjustment mechanism 7 adjusts the positions of the two welding heads 8, thus increasing the automation and adaptability of the assembly process. After the materials are placed, the first drive motor 12 rotates the shaft 9, which in turn rotates the synchronous pulley 10, which in turn rotates the synchronous belt 11. The rotating synchronous belt 11, via the connecting block 15, pulls the second connecting plate 31 and the first slider 14 along the first slide rail 13 towards the welding head 8. In the assembly process, the materials to be assembled are placed inside the support mold 19. When the rotational position of the support mold 19 and the materials needs to be adjusted, the second drive motor 20 can drive the rotary table 18 and the support mold 19 to rotate, thus facilitating the assembly and welding of the other two sides of the materials. The electric slider 22 can move along one side of the electric slide rail 21, thus driving the connection seat 26 and the welding head 8 to adjust their height. When the position adjustment mechanism 7 drives the connection head 30 and the welding head 8 to adjust their left and right positions, it can be limited by the second slider 25 and the second slide rail 24, thus facilitating the precise adjustment of the position of the connection head 30 and the welding head 8. When the left and right gap of the welding head 8 needs to be adjusted, the third drive motor 27 drives the drive rod 28 to rotate. The rotating drive rod 28 can then use the connecting rod 29 to pull the connection seat 26, the connection head 30 and the welding head 8 to adjust their positions, thus allowing the welding head 8 to adapt to assembly materials of different sizes.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An assembly device for optical coupler processing, comprising a work plate (1), a bearing mechanism (5), and two sets of welding heads (8), wherein a support base (2) is fixedly installed at the bottom of the work plate (1), and two sets of fixing frames (3) are fixedly installed at the top of the work plate (1), characterized in that: The fixed frame (3) is provided with a conveying mechanism (4) for driving the material to move to the bottom of the welding head (8). The top of the conveying mechanism (4) is fixedly installed with a bearing mechanism (5) for bearing the material and adjusting the angle. The fixed frame (3) is provided with a height adjustment mechanism (6) for adjusting the height of the welding head (8). The welding head (8) is provided with a position adjustment mechanism (7) for driving the adjustment of the distance between the two sets of welding heads (8).

2. The assembly apparatus for optical coupler processing according to claim 1, characterized in that: The conveying mechanism (4) includes a rotating shaft (9), a synchronous pulley (10), a synchronous belt (11), a first drive motor (12), and a first slide rail (13). Two sets of rotating shafts (9) are rotatably connected to the fixed frame (3). A synchronous pulley (10) is fixedly installed on the outside of the rotating shaft (9). A synchronous belt (11) is provided on the outside of the synchronous pulley (10). A first drive motor (12) is fixedly installed on one side of the fixed frame (3). The output end of the first drive motor (12) is fixedly connected to the rotating shaft (9). A first slide rail (13) is fixedly installed on one side of the fixed frame (3). A first slider (14) is slidably connected on the first slide rail (13). A second connecting plate (31) is fixedly installed on the first slider (14). The synchronous belt (11) and the second connecting plate (31) are fixedly connected by a connecting block (15).

3. The assembly apparatus for optical coupler processing according to claim 2, characterized in that: The bearing mechanism (5) includes a support column (16), a fixed seat (17), a rotating platform (18), and a bearing mold (19). The top of the second connecting plate (31) is fixedly connected to the fixed seat (17) through multiple sets of support columns (16). The top of the fixed seat (17) is rotatably connected to the rotating platform (18). The top of the rotating platform (18) is fixedly installed with the bearing mold (19). The bottom of the fixed seat (17) is fixedly installed with a second drive motor (20). The output end of the second drive motor (20) is fixedly connected to the rotating platform (18).

4. The assembly apparatus for optical coupler processing according to claim 3, characterized in that: The height adjustment mechanism (6) includes an electric slide rail (21), an electric slider (22), a first connecting plate (23), a second slide rail (24), and a connecting seat (26). The electric slide rail (21) is fixedly installed on the fixed frame (3). The first connecting plate (23) is slidably connected to the electric slide rail (21) via the electric slider (22). The second slide rail (24) is fixedly installed on both sides of the first connecting plate (23). Two sets of second sliders (25) are slidably connected to the second slide rail (24). The connecting seat (26) is fixedly installed on the second slider (25). The bottom of the connecting seat (26) is fixedly connected to the welding head (8) via a connector (30).

5. The assembly apparatus for optical coupler processing according to claim 4, characterized in that: The position adjustment mechanism (7) includes a third drive motor (27), a drive rod (28) and a connecting rod (29). The third drive motor (27) is fixedly installed on the top of the first connecting plate (23). The output end of the third drive motor (27) is fixedly connected to the drive rod (28). The connecting rod (29) is rotatably connected to the drive rod (28). One end of the connecting rod (29) is hinged to the connecting seat (26).

6. The assembly apparatus for optical coupler processing according to claim 5, characterized in that: The bearing mold (19) is fixedly installed on the rotary table (18) by multiple sets of locking bolts.