A welding alignment mechanism and evaporator component welding device
By combining a welding alignment mechanism and a vision recognition component, the problem of low alignment accuracy in welding devices was solved, enabling high-precision welding of evaporator components and improving welding quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GREE ELECTRIC APPLIANCE INC OF ZHUHAI
- Filing Date
- 2025-06-20
- Publication Date
- 2026-06-19
Smart Images

Figure CN224373211U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding technology, and in particular to a welding alignment mechanism and a welding device for evaporator components. Background Technology
[0002] To improve welding efficiency and reduce labor costs, automated welding equipment is widely used. In existing automated welding equipment, the welding torch is manually ignited after initial adjustment of its position. Then, a robot drives the torch tip to approach the welding start point on the product and moves along the weld seam to complete the welding.
[0003] Because the evaporator components consist of small elbows, connecting pipes, liquid distribution branch pipe assemblies, and gas collection branch pipe assemblies, there are as many as 12-16 welding points distributed in a small space, resulting in a complex layout. This greatly increases the difficulty of welding.
[0004] When existing automatic welding equipment welds evaporator components, the welding torch has difficulty moving within the space, resulting in low accuracy in weld point alignment, which cannot meet the high-precision welding requirements of evaporator components. Utility Model Content
[0005] The purpose of this invention is to provide a welding alignment mechanism and a welding device for evaporator components, to solve the technical problem of low welding quality caused by unsatisfactory alignment accuracy in existing automatic welding devices. The preferred technical solutions among the various technical solutions provided by this invention and their numerous technical effects are detailed below.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] The welding alignment mechanism provided by this utility model includes:
[0008] A positioning boss, wherein a positioning hole is provided on the positioning boss;
[0009] The positioning component includes a moving structure and a reset structure. The alignment boss is disposed on the moving structure so that the alignment boss can reciprocate along a first direction. The reset structure is used to drive the alignment boss to an initial position.
[0010] The micro-motion triggering component includes a trigger spring, which is disposed on the moving path of the alignment boss to detect whether the alignment boss has disengaged from its initial position.
[0011] Optionally, the moving structure includes a sliding guide rail and a first guide shaft, the first guide shaft being slidably disposed on the sliding guide rail, and the alignment boss being connected to the first guide shaft.
[0012] Optionally, the movable structure further includes a first bearing mounting plate and a second bearing mounting plate, wherein the first bearing mounting plate and the second bearing mounting plate are arranged in parallel.
[0013] The first bearing mounting plate and the second bearing mounting plate are coaxially provided with sliding bearings, and the second guide shaft is slidably disposed in the two sliding bearings. The first guide shaft and the second guide shaft are arranged in parallel, and the two ends of the alignment boss are respectively connected to the first guide shaft and the second guide shaft.
[0014] Optionally, the reset structure includes a reset spring, which is sleeved on the second guide shaft, and a spring limiter is provided on the second guide shaft. The reset spring is disposed between the first bearing mounting plate and the spring limiter, and the elastic force of the reset spring is used to drive the alignment boss to the initial position.
[0015] Optionally, a limiting groove is provided on the first guide shaft, and the trigger spring elastically abuts against the limiting groove.
[0016] Optionally, the inner diameter of the alignment hole is 1 mm larger than the outer diameter of the welding torch; and / or, it also includes an igniter disposed on one side of the alignment boss.
[0017] An evaporator component welding apparatus includes a welding alignment mechanism as described above.
[0018] Optionally, it also includes a welding torch mechanism, which includes a welding torch body and a nozzle. The welding torch body is provided with a vertically downward connecting rod, and the nozzle is connected to the connecting rod through an L-shaped welding torch connector.
[0019] Optionally, a flame detector is also provided on the welding torch body, and the flame detector is configured corresponding to the nozzle outlet of the torch.
[0020] Optionally, a top-view vision camera assembly is also provided on the welding torch body;
[0021] And / or, the visual acquisition area of the top-view vision camera assembly is set vertically downward so that the area below the welding torch body is within the field of view of the top-view vision camera.
[0022] Optionally, it also includes a main vision recognition component, which includes a two-axis motion mechanism and a main vision camera component. The two-axis motion mechanism drives the main vision camera component to reciprocate in two mutually perpendicular directions of freedom.
[0023] The beneficial effects of this utility model are as follows: The welding alignment mechanism and evaporator component welding device provided by this utility model include an alignment boss, a positioning component, and a micro-motion triggering component. The positioning component includes a moving structure and a resetting structure. The alignment boss is disposed on the moving structure so that the alignment boss can reciprocate along a first direction. The resetting structure is used to drive the alignment boss to the initial position. The triggering spring of the micro-motion triggering component is disposed on the moving path of the alignment boss. The alignment boss is provided with an alignment hole. By obtaining the positional relationship between the alignment hole and the welding torch, it is possible to know whether the positional accuracy of the welding torch meets the requirements. Thus, the positional accuracy of the welding torch can be ensured before welding, thereby improving the welding effect and welding quality. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a perspective view of the welding alignment mechanism of this utility model;
[0026] Figure 2 This is a partial structural diagram of the welding alignment mechanism of this utility model (A).
[0027] Figure 3 This is a schematic diagram of the welding torch mechanism of this utility model;
[0028] Figure 4 This is a front view of the welding torch mechanism of this utility model;
[0029] Figure 5 This is a schematic diagram of the structure of the main visual recognition component of this utility model;
[0030] Figure 6 This is a schematic diagram of the welding device for evaporator components of this utility model.
[0031] In the picture:
[0032] 100. Welding alignment mechanism; 200. Welding torch mechanism; 300. Main vision recognition component; 400. Robot;
[0033] 110. Alignment boss; 120. Moving structure; 130. Reset structure; 140. Micro-motion trigger assembly; 150. Igniter;
[0034] 111. Alignment hole; 121. Sliding guide rail; 122. First guide shaft; 123. First bearing mounting plate; 124. Second bearing mounting plate; 125. Sliding bearing; 126. Second guide shaft; 127. Base; 128. Limiting groove;
[0035] 131. Return spring; 132. Spring limiter; 141. Trigger spring; 142. Trigger structure main body;
[0036] 210 Welding torch body; 220 Connecting rod; 230 Welding torch connector; 240 Nozzle; 250 Flame detector; 260 Top-view vision camera assembly;
[0037] 211. Flange mounting base; 212. Welding torch fixing block; 213. Vision mounting plate; 214. Handle; 215. Oxygen regulating button; 216. Gas delivery pipe; 217. Gas regulating button; 218. Flame mounting plate;
[0038] 310. Horizontal slide rail; 320. Horizontal slider; 330. Horizontal electric cylinder; 340. Vertical slide rail; 350. Vertical slider; 360. Vertical electric cylinder; 370. Main vision camera assembly. Detailed Implementation
[0039] Please refer to the attached diagram below. Figures 1-6 This document explains the content of this utility model and its differences from existing technologies. The technical solutions (including preferred solutions) of this utility model are further described in detail below through accompanying drawings and examples of optional embodiments. It should be noted that any technical feature or solution in this embodiment is one or more of a variety of optional technical features or solutions. For the sake of brevity, this document cannot exhaustively list all alternative technical features and solutions of this utility model, nor is it convenient to emphasize that each implementation of a technical feature is one of multiple optional implementations. Therefore, those skilled in the art should understand that any technical means provided by this utility model can be replaced, or any two or more technical means or features provided by this utility model can be combined to obtain a new technical solution. No technical feature or solution in this embodiment limits the scope of protection of this utility model. The scope of protection of this utility model should include any alternative technical solutions that can be conceived by those skilled in the art without creative effort, as well as new technical solutions obtained by combining any two or more technical means or features provided by this utility model.
[0040] In the description of this invention, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0041] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0042] This utility model provides a welding alignment mechanism and evaporator component welding device that ensures the positional accuracy of the welding torch, improves the welding effect and welding quality.
[0043] The following is combined Figures 1-6 The technical solution provided by this utility model will be described in more detail.
[0044] This utility model provides a welding alignment mechanism 100, comprising:
[0045] Alignment boss 110, wherein alignment boss 110 is provided with alignment hole 111;
[0046] The positioning component includes a moving structure 120 and a reset structure 130. The alignment boss 110 is disposed on the moving structure 120 so that the alignment boss 110 can reciprocate along a first direction. The reset structure 130 is used to drive the alignment boss 110 to the initial position.
[0047] The micro-motion triggering component 140 includes a trigger spring 141, which is disposed on the moving path of the alignment boss 110 to detect whether the alignment boss 110 has disengaged from its initial position.
[0048] The welding alignment mechanism 100 provided by this utility model includes an alignment boss 110, a positioning component, and a micro-motion triggering component 140. The positioning component includes a moving structure 120 and a reset structure 130. The alignment boss 110 is disposed on the moving structure 120 so that the alignment boss 110 can reciprocate along a first direction. The reset structure 130 is used to drive the alignment boss 110 to an initial position. The trigger spring 141 of the micro-motion triggering component 140 is disposed on the moving path of the alignment boss 110. The alignment boss 110 is provided with an alignment hole 111. By obtaining the positional relationship between the alignment hole 111 and the welding torch, it is possible to know whether the positional accuracy of the welding torch meets the requirements. Thus, the positional accuracy of the welding torch can be ensured before welding, thereby improving the welding effect and welding quality.
[0049] It is understood that the alignment boss 110 can reciprocate along the first direction. The reset structure 130 is used to drive the alignment boss 110 to the initial position. When the welding torch moves under the drive of the robot 400 to engage with the alignment hole 111, if the welding torch and the alignment hole 111 are precisely engaged, the alignment boss 110 will not move and will remain in the initial position, and the trigger spring 141 will not move. However, when the welding torch moves under the drive of the robot 400 to engage with the alignment hole 111, if the welding torch deviates from the alignment hole 111, the alignment boss 110 will disengage from the initial position under the drive of the welding torch, thereby driving the trigger spring 141 to move. This allows for timely detection that the welding torch position accuracy does not meet the requirements, necessitating adjustment of the welding torch position to meet the accuracy requirements and improve welding quality.
[0050] It should be noted that the micro-motion triggering component 140 includes a trigger spring 141, which is disposed on the moving path of the alignment boss 110. When the alignment boss 110 moves, the alignment boss 110 will drive the trigger spring 141 to move, thereby triggering an alarm or issuing a prompt through the micro-motion triggering component 140, so as to ensure that the subsequent welding process can be completed under the requirement of high precision and avoid the problem of batch welding abnormalities.
[0051] In some embodiments of this utility model, the movable structure 120 includes a sliding guide rail 121 and a first guide shaft 122, the first guide shaft 122 being slidably disposed on the sliding guide rail 121, and the alignment boss 110 being connected to the first guide shaft 122.
[0052] In some embodiments of the present invention described above, the movable structure 120 includes a sliding guide rail 121 and a first guide shaft 122. The first guide shaft 122 cooperates with the sliding guide rail 121 and is slidably disposed on the sliding guide rail 121. The alignment boss 110 is connected to the first guide shaft 122 so that the alignment boss 110 can reciprocate along a first direction. Due to the cooperation between the sliding guide rail 121 and the first guide shaft 122, the alignment boss 110 can reciprocate in the first direction, ensuring that the alignment boss 110 has high movement accuracy, effectively guaranteeing the alignment accuracy of the welding torch, and improving the welding quality.
[0053] In some embodiments of this utility model, the movable structure 120 further includes a first bearing mounting plate 123 and a second bearing mounting plate 124, wherein the first bearing mounting plate 123 and the second bearing mounting plate 124 are arranged in parallel.
[0054] The first bearing mounting plate 123 and the second bearing mounting plate 124 are coaxially provided with sliding bearings 125. The second guide shaft 126 is slidably disposed in the two sliding bearings 125. The first guide shaft 122 and the second guide shaft 126 are arranged in parallel. The two ends of the alignment boss 110 are respectively connected to the first guide shaft 122 and the second guide shaft 126.
[0055] In some embodiments of the present invention described above, the movable structure 120 further includes a first bearing mounting plate 123 and a second bearing mounting plate 124, which are arranged in parallel. A sliding bearing 125 is coaxially arranged on the first bearing mounting plate 123 and the second bearing mounting plate 124. A second guide shaft 126 is slidably disposed within the two sliding bearings 125, thereby enabling the second guide shaft 126 to slide on the first bearing mounting plate 123 and the second bearing mounting plate 124, ensuring that the second guide shaft 126 has high reciprocating movement accuracy. Simultaneously, the second guide shaft 126 and the first guide shaft 122 are arranged in parallel, and both ends of the alignment boss 110 are connected to the second guide shaft 126 and the first guide shaft 122 respectively. With the cooperation of the sliding guide rail 121 and the sliding bearing 125, the alignment boss 110 has higher movement accuracy. When the welding torch deviates from the alignment hole 111, the alignment boss 110 can move along the first direction, thereby driving the trigger spring 141 to move.
[0056] In some embodiments of this utility model, the reset structure 130 includes a reset spring 131, which is sleeved on the second guide shaft 126, and a spring limiter 132 is provided on the second guide shaft 126. The reset spring 131 is disposed between the first bearing mounting plate 123 and the spring limiter 132, and the elastic force of the reset spring 131 is used to drive the alignment boss 110 to the initial position.
[0057] In some embodiments of the present invention described above, the reset structure 130 includes a reset spring 131, which is disposed between the first bearing mounting plate 123 and the spring limiter 132. The elastic force of the reset spring 131 is used to drive the alignment boss 110 to the initial position. When the welding torch misaligns and drives the alignment boss 110 to move, it will overcome the elastic force of the reset spring 131. When the welding torch moves away, the elastic force of the reset spring 131 can allow the alignment boss 110 to return to the initial position, thereby ensuring that the alignment boss 110 has high movement accuracy.
[0058] In some embodiments of this utility model, a limiting groove 128 is provided on the first guide shaft 122, and the trigger spring 141 elastically abuts against the limiting groove 128.
[0059] In some embodiments of the present invention described above, by providing a limiting groove 128 on the first guide shaft 122, the trigger spring 141 elastically abuts against the limiting groove 128. When the alignment protrusion moves, the first guide shaft 122 slides along the sliding guide rail 121, thereby driving the trigger spring 141 to move, thereby enabling the detection of whether the alignment protrusion 110 has disengaged from its initial position.
[0060] It is understood that the trigger spring 141 can also be set on the moving path of the second guide shaft 126.
[0061] In some embodiments of this utility model, the inner diameter of the alignment hole 111 is 1 mm larger than the outer diameter of the welding torch; and / or, an igniter 150 is also provided on the base 127.
[0062] In some of the embodiments of this utility model described above, the inner diameter of the alignment hole 111 is 1 mm larger than the outer diameter of the welding torch, allowing the welding torch to extend into the alignment hole 111. If the welding torch deviates, it may collide with the alignment hole 111, thereby driving the alignment boss 110 to move and triggering an alarm.
[0063] Furthermore, an igniter 150 is provided on the base 127. When the positional accuracy of the welding torch meets the requirements, the welding torch is ignited by the igniter 150, thereby improving the ignition efficiency.
[0064] This utility model also provides a welding device for evaporator components, including the welding alignment mechanism 100 as described above.
[0065] The evaporator component welding device provided by this utility model includes the welding alignment mechanism 100 as described above, which has the beneficial effect of knowing whether the positional accuracy of the welding torch meets the requirements, thereby ensuring the positional accuracy of the welding torch before welding, thus improving the welding effect and welding quality.
[0066] In some embodiments of this utility model, the evaporator component welding device further includes a welding torch mechanism 200, which includes a welding torch body 210 and a nozzle 240. A vertically downward connecting rod 220 is provided on the welding torch body 210, and the nozzle 240 is connected to the connecting rod 220 through an L-shaped welding torch connector 230.
[0067] In some embodiments of the present invention described above, a welding torch mechanism 200 is also included. The welding mechanism includes a welding torch body 210 and a nozzle 240. A connecting rod 220 is provided on the welding torch body 210. The nozzle 240 is connected to the connecting rod 220 through an L-shaped welding torch connector 230, thereby making the nozzle 240 and the connecting rod 220 form a right-angle structure. This reduces the volume in the horizontal space, facilitates the movement of the welding torch under the dense piping of the evaporator components, and allows for quick and rapid switching of welding positions, which is more conducive to the welding of evaporator components.
[0068] In some embodiments of this utility model, a flame detector 250 is also provided on the welding torch body 210, and the flame detector 250 is provided corresponding to the outlet of the nozzle 240.
[0069] In some of the embodiments of this utility model described above, a flame detector 250 is provided on the welding torch body 210. The flame detector 250 is provided in correspondence with the outlet of the nozzle 240. The flame detector 250 can detect whether there is a flame on the nozzle 240 and determine that the flame of the nozzle 240 has been ignited and has not been extinguished, so there is no need to re-ignite it.
[0070] In some embodiments of this utility model, a top-view vision camera assembly 260 is also provided on the welding torch body 210.
[0071] In some of the embodiments of the present invention described above, a top-view vision camera assembly 260 is provided on the welding torch body 210. The top-view vision camera assembly 260 is used to obtain the movement position of the welding torch and the position of the evaporator assembly to be welded. By taking pictures, the accuracy of the welding torch movement position and the position information of the evaporator assembly are obtained, thereby ensuring that the welding torch can accurately reach the welding point and complete the welding.
[0072] In some embodiments of this utility model, the visual acquisition area of the top-view vision camera assembly 260 is set vertically downward so that the area below the welding torch body 210 is within the field of view of the top-view vision camera.
[0073] In some of the embodiments of this utility model described above, the visual acquisition area of the top-view vision camera assembly 260 is set vertically downward. The top-view vision camera can acquire the position information of each component in the area below the welding torch body 210, thereby ensuring that the welding torch can accurately reach the welding point and complete the welding.
[0074] In some embodiments of this utility model, a main visual recognition component 300 is also included. The main visual recognition component 300 includes a two-axis moving mechanism and a main visual camera component 370. The two-axis moving mechanism drives the main visual camera component 370 to reciprocate in two mutually perpendicular directions of freedom.
[0075] In some embodiments of the present invention described above, a main vision recognition component 300 is also included. The main vision recognition component 300 includes a two-axis moving mechanism and a main vision camera component 370. The two-axis moving mechanism drives the main vision camera component 370 to reciprocate in two mutually perpendicular directions of freedom. The main vision recognition component 300 acquires the position information of the evaporator component and related components within the field of view of the main vision camera component 370. By comparing the position information with that acquired by the top-view vision component, deviation recognition processing and analysis are performed to obtain more accurate position information, ensuring more precise welding points and effectively improving welding quality.
[0076] Example 1:
[0077] The welding alignment mechanism 100 provided by this utility model includes:
[0078] Alignment boss 110, wherein alignment boss 110 is provided with alignment hole 111;
[0079] The positioning component includes a moving structure 120 and a reset structure 130. The alignment boss 110 is disposed on the moving structure 120 so that the alignment boss 110 can reciprocate along a first direction. The reset structure 130 is used to drive the alignment boss 110 to the initial position.
[0080] The micro-motion triggering component 140 includes a triggering structure body 142 and a triggering spring 141. The triggering spring 141 is disposed on the moving path of the alignment boss 110 to detect whether the alignment boss 110 has disengaged from its initial position.
[0081] Specifically, the movable structure 120 includes a base 127, a sliding guide rail 121, a first guide shaft 122, a first bearing mounting plate 123, a second bearing mounting plate 124, and a second guide shaft 126. The sliding guide rail 121, the first bearing mounting plate 123, and the second bearing mounting plate 124 are all disposed on the base 127. The first bearing mounting plate 123 and the second bearing mounting plate 124 are arranged in parallel. The first bearing mounting plate 123 and the second bearing mounting plate 124 are coaxially provided with sliding bearings 125. The second guide shaft 126 is slidably disposed within the two sliding bearings 125. The first guide shaft 122 is slidably disposed on the sliding guide rail 121, and the first guide shaft 122 and the second guide shaft 126 are arranged in parallel. The two ends of the alignment boss 110 are respectively connected to the first guide shaft 122 and the second guide shaft 126.
[0082] The reset structure 130 includes a reset spring 131, which is sleeved on the second guide shaft 126. A spring limiter 132 is provided on the second guide shaft 126. The reset spring 131 is disposed between the first bearing mounting plate 123 and the spring limiter 132. The elastic force of the reset spring 131 is used to drive the alignment boss 110 to the initial position.
[0083] Furthermore, a limiting groove 128 is provided on the first guide shaft 122, and the trigger spring 141 elastically abuts against the limiting groove 128.
[0084] This utility model also provides a welding device for evaporator components, including a robot 400, a welding torch mechanism 200, a main vision recognition component 300, a top-view vision camera component 260, and a welding alignment mechanism 100 as described above.
[0085] The main vision recognition component 300 and the top-view vision camera component 260 are used to identify the specific locations of each pipe component of the evaporator component. The welding torch mechanism 200 is mounted on the robot 400. The robot 400 drives the welding torch mechanism 200 to move to the welding position to complete the welding of the evaporator component.
[0086] Specifically, the welding torch mechanism 200 includes a welding torch body 210 and a nozzle 240. The welding torch body 210 is provided with a vertically downward connecting rod 220, and the nozzle 240 is connected to the connecting rod 220 through an L-shaped welding torch connector 230.
[0087] A flame detector 250 is also provided on the welding torch body 210, and the flame detector 250 is provided in correspondence with the nozzle outlet of the nozzle 240.
[0088] Furthermore, a top-view vision camera assembly 260 is disposed on the welding torch body 210.
[0089] More specifically, the welding torch body 210 is provided with a flange mounting seat 211, a welding torch fixing block 212, a flame mounting plate 218, and a vision mounting plate 213. The welding torch body 210 is connected to the flange mounting seat 211 through the welding torch fixing block 212. The flange mounting seat 211 is connected to the robot 400. The vision mounting plate 213 is connected to the welding torch fixing block 212. The top-view vision camera assembly 260 is disposed on the vision mounting plate 213. The flame detector 250 is disposed on the flame mounting plate 218.
[0090] The welding torch body 210 includes a handle 214, an oxygen adjustment button 215, a gas delivery pipe 216, and a gas adjustment button 217. The gas delivery pipe 216 is used to deliver oxygen and gas. The oxygen adjustment button 215 adjusts the oxygen input. The gas adjustment button 217 is used to adjust the gas input.
[0091] Furthermore, the main visual recognition component 300 includes a two-axis motion mechanism and a main visual camera component 370, wherein the two-axis motion mechanism drives the main visual camera component 370 to reciprocate in two mutually perpendicular directions of freedom.
[0092] Specifically, the two-axis moving mechanism includes a transverse slide rail 310, a transverse slider 320, a transverse electric cylinder 330, a longitudinal slide rail 340, a longitudinal slider 350, and a longitudinal electric cylinder 360. The transverse slider 320 cooperates with the transverse slide rail 310, the longitudinal slider 350 cooperates with the longitudinal slide rail 340, the longitudinal slide rail 340 is disposed on the transverse slider 320, the transverse electric cylinder 330 is connected to the transverse slider 320, the longitudinal electric cylinder 360 is connected to the longitudinal slider 350, and the main vision camera assembly 370 is disposed on the longitudinal slider 350.
[0093] More specifically, the main vision camera assembly 370 includes a main vision camera and a main vision light source, and the top vision camera assembly 260 includes a top vision camera and a top vision light source.
[0094] In the description of this specification, references to terms such as "example," "embodiment," or "some embodiments" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0095] Of course, the present invention is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of the present invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.
Claims
1. A welding alignment mechanism, characterized in that, include: A positioning boss, wherein a positioning hole is provided on the positioning boss; The positioning component includes a moving structure and a reset structure. The alignment boss is disposed on the moving structure so that the alignment boss can reciprocate along a first direction. The reset structure is used to drive the alignment boss to an initial position. The micro-motion triggering component includes a trigger spring, which is disposed on the moving path of the alignment boss to detect whether the alignment boss has disengaged from its initial position.
2. The welding alignment mechanism according to claim 1, characterized in that, The moving structure includes a sliding guide rail and a first guide shaft, the first guide shaft being slidably disposed on the sliding guide rail, and the alignment boss being connected to the first guide shaft.
3. The welding alignment mechanism according to claim 2, characterized in that, The movable structure also includes a first bearing mounting plate and a second bearing mounting plate, which are arranged in parallel. The first bearing mounting plate and the second bearing mounting plate are coaxially provided with sliding bearings, and the second guide shaft is slidably disposed in the two sliding bearings. The first guide shaft and the second guide shaft are arranged in parallel, and the two ends of the alignment boss are respectively connected to the first guide shaft and the second guide shaft.
4. The welding alignment mechanism according to claim 3, characterized in that, The reset structure includes a reset spring, which is sleeved on the second guide shaft, and a spring limiter is provided on the second guide shaft. The reset spring is disposed between the first bearing mounting plate and the spring limiter, and the elastic force of the reset spring is used to drive the alignment boss to the initial position.
5. The welding alignment mechanism according to claim 2, characterized in that, A limiting groove is provided on the first guide shaft, and the trigger spring elastically abuts against the limiting groove.
6. The welding alignment mechanism according to claim 2, characterized in that, The inner diameter of the alignment hole is 1 mm larger than the outer diameter of the welding torch; and / or, it also includes an igniter, which is disposed on one side of the alignment boss.
7. A welding device for evaporator components, characterized in that, Includes the welding alignment mechanism as described in any one of claims 1-6.
8. The evaporator component welding apparatus according to claim 7, characterized in that, It also includes a welding torch mechanism, which includes a welding torch body and a nozzle. The welding torch body is provided with a vertically downward connecting rod, and the nozzle is connected to the connecting rod through an L-shaped welding torch connector.
9. The evaporator component welding apparatus according to claim 8, characterized in that, A flame detector is also provided on the welding torch body, and the flame detector is set in correspondence with the nozzle outlet of the torch.
10. The evaporator component welding apparatus according to claim 8, characterized in that, A top-view vision camera assembly is also provided on the welding torch body; And / or, the visual acquisition area of the top-view vision camera assembly is set vertically downward so that the area below the welding torch body is within the field of view of the top-view vision camera.
11. The evaporator component welding apparatus according to claim 10, characterized in that, It also includes a main vision recognition component, which includes a two-axis motion mechanism and a main vision camera component. The two-axis motion mechanism drives the main vision camera component to reciprocate in two mutually perpendicular degrees of freedom.