A semi-automatic grouting machine

Abstract

The utility model discloses a kind of semi-automatic grouting machines, including rack, the rack is equipped with embryo taking mechanism, loosening mechanism, grouting mechanism, centrifugal mechanism, tightness mechanism, turnover mechanism and sprocket basket mechanism, the sprocket basket mechanism includes symmetrically arranged main shaft and slave shaft, both ends of the main shaft and the slave shaft are all sleeved with sprocket one, sprocket one is sleeved with chain one for transmission, one end of the main shaft is connected with motor one, chain one is connected with basket frame. Grouting mechanism station drops, start grouting, full after slurry automatic induction, stop grouting, tightness device, motor drives rotating shaft, threaded rod is driven by lifting plate to lower pressing plate, compact gypsum mould, motor drive sprocket basket mechanism moves every time one station, realize basket turnover, gypsum mould upside down, mud is automatically discharged, threaded rod is driven by lifting plate to lift pressing plate, loosen gypsum mould, artificial take out blank.

Description

Technical Field

[0001] This utility model relates to the field of grouting molding technology, specifically to a semi-automatic grouting machine. Background Technology

[0002] Slip casting refers to the process of selecting an appropriate deflocculant (anti-flocculator) to uniformly suspend powdered raw materials in a solution, preparing a slurry, and then pouring it into an absorbent mold (usually a plaster mold) to absorb moisture, thus shaping the ceramic body according to the mold. This method is often used to manufacture daily-use ceramics and architectural ceramics with complex shapes and low precision requirements. However, this existing technology usually involves manual pouring of the slurry, which is labor-intensive and inefficient due to the limited quantity poured at one time. Furthermore, uneven distribution of the slurry within the mold can occur after pouring.

[0003] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0004] In view of the problems in the related technologies, this utility model proposes a semi-automatic grouting machine to overcome the above-mentioned technical problems existing in the existing related technologies.

[0005] Therefore, the specific technical solution adopted by this utility model is as follows:

[0006] A semi-automatic grouting machine includes a frame, on which are mounted a blank-picking mechanism, a loosening mechanism, a grouting mechanism, a centrifugal mechanism, a tensioning mechanism, a tilting mechanism, and a sprocket-suspended basket mechanism. The sprocket-suspended basket mechanism includes a symmetrically arranged main shaft and a driven shaft. Both ends of the main shaft and the driven shaft are fitted with sprockets. A chain for transmission is fitted on the sprockets. One end of the main shaft is connected to a motor. A basket frame is connected to the chain. A basket plate is provided inside the basket frame. Several evenly distributed threaded rods are movably connected to the top of the basket plate. A fixed plate is provided at the top of the threaded rods. Guide rods connected to the basket plate are symmetrically arranged at the bottom of the fixed plate. Lifting plates threadedly connected to the threaded rods are movably fitted on the guide rods. A pressure plate is provided between each pair of lifting plates.

[0007] Preferably, the grouting mechanism includes a grouting frame, a rotating shaft at the top of the grouting frame, a second motor connected to the rotating shaft, and symmetrically arranged bearing seats at both ends of the grouting frame below the rotating shaft.

[0008] Preferably, a sprocket two is fitted on one end of both the shaft seat and the rotating shaft. The two sets of sprocket two are connected by a chain two. A slurry pipe is connected between the two sets of chains two. A vertically arranged pull plate is provided on the slurry pipe. Several induction lamp holders are provided on the pull plate. The bottom end of the pull plate is provided with iron wire fixing and a feed nozzle.

[0009] Preferably, the grouting frame is provided with a horizontally arranged water trough below the grout pipe.

[0010] Preferably, the tensioning mechanism includes a frame, a connecting shaft on the frame, a motor plate and a bearing seat on the connecting shaft, a rotating shaft on the bearing seat, a sleeve at the bottom end of the rotating shaft, and a bevel gear at the top end.

[0011] Preferably, the centrifugation mechanism includes a centrifuge frame, a fixed shaft on the centrifuge frame, a support plate on the fixed shaft, and a centrifuge for driving the fixed shaft on one side of the centrifuge frame.

[0012] Preferably, a second bevel gear is connected to the support plate, the top of the second bevel gear is meshed with a movable shaft, and the top of the movable shaft is connected to a flat plate.

[0013] The beneficial effects of this utility model are as follows: The motor drives the sprocket basket mechanism to move one workstation at a time. The centrifugal mechanism rises and lifts the plaster mold. The motor drives the rotating shaft to rotate, and the grouting mechanism workstation descends to start grouting. When the grout is full, it automatically senses and stops grouting. The tightening device, driven by the motor, moves the rotating shaft. The threaded rod drives the pressure plate to descend through the lifting plate to press the plaster mold. The motor drives the sprocket basket mechanism to move one workstation at a time, realizing the basket flipping. The plaster mold is inverted, and the slurry is automatically discharged. The threaded rod drives the pressure plate to rise through the lifting plate to release the plaster mold, and the blank can be manually removed. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of a semi-automatic grouting machine according to an embodiment of the present utility model;

[0016] Figure 2 This is a side view of a semi-automatic grouting machine according to an embodiment of the present utility model;

[0017] Figure 3 This is a structural schematic diagram of a sprocket basket mechanism in a semi-automatic grouting machine according to an embodiment of the present utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the suspended basket frame in a semi-automatic grouting machine according to an embodiment of the present utility model;

[0019] Figure 5This is a structural schematic diagram of the grouting mechanism in a semi-automatic grouting machine according to an embodiment of the present utility model;

[0020] Figure 6 This is a side view of the grouting mechanism in a semi-automatic grouting machine according to an embodiment of the present utility model;

[0021] Figure 7 This is a structural schematic diagram of the tightening mechanism in a semi-automatic grouting machine according to an embodiment of the present utility model;

[0022] Figure 8 This is a side view of the rotating shaft in a semi-automatic grouting machine according to an embodiment of the present utility model;

[0023] Figure 9 This is a schematic diagram of the centrifugal mechanism in a semi-automatic grouting machine according to an embodiment of the present utility model;

[0024] Figure 10 This is the body of the bevel gear two in a semi-automatic grouting machine according to an embodiment of the present utility model.

[0025] In the picture:

[0026] 1. Frame; 2. Embryo taking mechanism; 3. Release mechanism; 4. Grouting mechanism; 5. Centrifugal mechanism; 6. Tightening mechanism; 7. Tilting mechanism; 8. Sprocket basket mechanism; 9. Main shaft; 10. Driven shaft; 11. Sprocket 1; 12. Chain 1; 13. Basket frame; 14. Basket plate; 15. Threaded rod; 16. Fixing plate; 17. Guide rod; 18. Lifting plate; 19. Pressure plate; 20. Grouting frame; 21. Rotating shaft; 22. Electric... 23. Shaft seat; 24. Sprocket II; 25. Chain II; 26. Slurry pipe; 27. Pull plate; 28. Induction lamp holder; 29. ​​Feed nozzle; 30. Water tank; 31. Frame; 32. Connecting shaft; 33. Motor plate; 34. Bearing seat; 35. Rotating shaft; 36. Bevel gear I; 37. Centrifuge frame; 38. Fixed shaft; 39. Support plate; 40. Centrifuge; 41. Bevel gear II; 42. Movable shaft; 43. Flat plate. Detailed Implementation

[0027] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0028] According to an embodiment of the present invention, a semi-automatic grouting machine is provided.

[0029] Example 1:

[0030] like Figure 1-10 As shown, the semi-automatic grouting machine according to an embodiment of the present invention includes a frame 1. The frame 1 is equipped with a blank-picking mechanism 2, a loosening mechanism 3, a grouting mechanism 4, a centrifugal mechanism 5, a tensioning mechanism 6, a tilting mechanism 7, and a sprocket basket mechanism 8. The sprocket basket mechanism 8 includes a symmetrically arranged main shaft 9 and a driven shaft 10. Both ends of the main shaft 9 and the driven shaft 10 are fitted with sprockets 11, and a chain 12 for transmission is fitted on the sprockets 11. One end of the main shaft 9 is connected to... Motor 1, chain 12 is connected to a basket frame 13, basket frame 13 is provided with a basket backboard 14, the top of the basket backboard 14 is movably connected with a number of evenly distributed threaded rods 15, the top of the threaded rods 15 is provided with a fixing plate 16, the bottom of the fixing plate 16 is symmetrically provided with guide rods 17 connected to the basket backboard 14, the guide rods 17 are movably sleeved with lifting plates 18 threadedly connected to the threaded rods 15, and pressure plates 19 are provided between each pair of lifting plates 18.

[0031] Example 2:

[0032] like Figure 1-10 As shown, the grouting mechanism 4 includes a grouting frame 20. The top of the grouting frame 20 is provided with a rotating shaft 21. A motor 22 is connected to the rotating shaft 21. The grouting frame 20 is provided with symmetrically arranged bearing seats 23 at both ends of the rotating shaft 21. A sprocket 24 is sleeved on one end of both the bearing seat 23 and the rotating shaft 21. The two sets of sprockets 24 are connected by a chain 25. A grout pipe 26 is connected between the two sets of chains 25. A vertically arranged pull plate 27 is provided on the grout pipe 26. Several induction lamp holders 28 are provided on the pull plate 27. The bottom end of the pull plate 27 is provided with a wire fixing and a material nozzle 29. A horizontally arranged water tank 30 is provided below the grout pipe 26 in the grouting frame 20.

[0033] Example 3:

[0034] like Figure 1-10 As shown, the tensioning mechanism 6 includes a frame 31, a connecting shaft 32 on the frame 31, a motor plate 33 and a bearing seat 34 on the connecting shaft 32, a rotating shaft 35 on the bearing seat 34, a sleeve at the bottom end of the rotating shaft 35 and a bevel gear 36 at the top end. The centrifugal mechanism 5 includes a centrifugal frame 37, a fixed shaft 38 on the centrifugal frame 37, a support plate 39 on the fixed shaft 38, a centrifuge 40 for driving the fixed shaft 38 on one side of the centrifugal frame 37, a second bevel gear 41 connected to the support plate 39, a movable shaft 42 meshing with the top of the second bevel gear 41, and a flat plate 43 connected to the top of the movable shaft 42.

[0035] In summary, with the help of the above-mentioned technical solution of this utility model, the motor drives the sprocket basket mechanism 8 to move one station at a time. The centrifugal mechanism 5 rises and lifts the plaster mold. The motor drives the rotating shaft 35 to rotate, and the grouting mechanism 4 lowers to start grouting. When the grout is full, it automatically senses and stops grouting. The tightening device, driven by the motor, moves the rotating shaft 35. The threaded rod 15 drives the pressure plate 19 to descend through the lifting plate 18 to press the plaster mold. The motor drives the sprocket basket mechanism 8 to move one station at a time, realizing the basket flipping. The plaster mold is inverted, and the slurry is automatically discharged. The threaded rod 15 drives the pressure plate 19 to rise through the lifting plate 18 to release the plaster mold, and the blank is manually removed.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A semi-automatic grouting machine, comprising a frame (1), which is provided with a blank taking mechanism (2), a loosening mechanism (3), a grouting mechanism (4), a centrifugal mechanism (5), a tensioning mechanism (6), a turnover mechanism (7) and a chain wheel hanging basket mechanism (8), characterized in that, The sprocket basket mechanism (8) includes a symmetrically arranged main shaft (9) and a driven shaft (10). Both ends of the main shaft (9) and the driven shaft (10) are fitted with sprockets (11). A chain (12) for transmission is fitted on the sprockets (11). One end of the main shaft (9) is connected to a motor. A basket frame (13) is connected to the chain (12). A basket plate (14) is provided inside the basket frame (13). Several evenly distributed threaded rods (15) are movably connected to the top of the basket plate (14). A fixed plate (16) is provided at the top of the threaded rods (15). A guide rod (17) connected to the basket plate (14) is symmetrically provided at the bottom of the fixed plate (16). A lifting plate (18) connected to the threaded rod (15) is movably fitted on the guide rod (17). A pressure plate (19) is provided between each pair of lifting plates (18).

2. The semi-automatic grouting machine according to claim 1, characterized in that, The grouting mechanism (4) includes a grouting frame (20), the top of the grouting frame (20) is provided with a rotating shaft (21), a motor (22) is connected to the rotating shaft (21), and the grouting frame (20) is provided with symmetrically arranged bearing seats (23) at both ends of the rotating shaft (21).

3. A semi-automatic grouting machine according to claim 2, characterized in that, Both the bearing seat (23) and the rotating shaft (21) are fitted with a sprocket (24) at one end. The two sets of sprockets (24) are connected by a chain (25). A slurry pipe (26) is connected between the two sets of chains (25). A vertically arranged pull plate (27) is provided on the slurry pipe (26). Several induction lamp holders (28) are provided on the pull plate (27). The bottom end of the pull plate (27) is provided with a wire fixing and a feed nozzle (29).

4. A semi-automatic grouting machine according to claim 3, characterized in that, The grouting frame (20) is located below the grout pipe (26) and has a horizontally arranged water tank (30).

5. A semi-automatic grouting machine according to claim 1, characterized in that, The tensioning mechanism (6) includes a frame (31), a connecting shaft (32) on the frame (31), a motor plate (33) and a bearing seat (34) on the connecting shaft (32), a rotating shaft (35) on the bearing seat (34), a sleeve at the bottom end of the rotating shaft (35) and a bevel gear (36) at the top end.

6. A semi-automatic grouting machine according to claim 1, characterized in that, The centrifugation mechanism (5) includes a centrifuge frame (37), a fixed shaft (38) is provided on the centrifuge frame (37), a support plate (39) is provided on the fixed shaft (38), and a centrifuge (40) for driving the fixed shaft (38) is provided on one side of the centrifuge frame (37).

7. A semi-automatic grouting machine according to claim 6, characterized in that, A second bevel gear (41) is connected to the support plate (39), and a movable shaft (42) is meshed with the top of the second bevel gear (41). A flat plate (43) is connected to the top of the movable shaft (42).

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