Spherical filling material adsorption device
By designing a spherical filling adsorption device, which uses rotating and adsorption components to grab spherical fillings, the problem of uneven filling grabbing by traditional devices is solved, achieving efficient and economical filling grabbing and conveying, and avoiding filling deformation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI JIAWEI FOOD CO LTD
- Filing Date
- 2025-08-21
- Publication Date
- 2026-06-19
AI Technical Summary
Traditional filling gripping devices cannot efficiently grip uneven spherical fillings and are prone to causing filling deformation. In addition, high-precision robotic arms are expensive and bulky, making them unsuitable for food manufacturing.
A spherical filling adsorption device was designed. It utilizes a rotating component, a movable component, and an adsorption component to grasp spherical fillings through the principle of negative pressure adsorption. The device is then fixed in place by a fixing component to prevent it from tipping over, thus achieving efficient grasping and conveying.
It enables efficient and economical grasping and conveying of spherical fillings of different sizes, avoids filling deformation, and improves the practicality and stability of the device.
Smart Images

Figure CN224376913U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, specifically to a spherical filling adsorption device. Background Technology
[0002] After processing fillings such as red bean paste and lotus seed paste into their final shape, traditional filling handling typically employs mechanical grippers or spoons. However, because the filling particles are spherical and relatively uneven in size, ordinary mechanisms cannot effectively handle the picking and unloading of fillings. High-precision robotic arms are too expensive, and filling gripping devices are too bulky, making installation inconvenient and unsuitable for general food manufacturing. Furthermore, they can easily deform the filling during handling and cannot accommodate spherical fillings of varying diameters. Therefore, to address these issues, we need to design a spherical filling adsorption device. Utility Model Content
[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract, and the title, and such simplifications or omissions should not be used to limit the scope of this utility model.
[0004] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0005] A spherical filling adsorption device, comprising:
[0006] A fixed base is provided with a rotating component, a movable component is provided with the rotating component, a hemisphere is provided with the movable component, an adsorption component is provided in the hemisphere, and a fixed component is provided with the fixed base.
[0007] In a preferred embodiment of the spherical filling adsorption device of this utility model, a placement groove is provided in the hemisphere, a through groove is provided in the inner groove of the hemisphere, a fixing groove is provided in the inner groove of the hemisphere, and a monitoring camera is fixedly connected in the fixing groove.
[0008] In a preferred embodiment of the spherical filling adsorption device of this utility model, the rotating assembly includes a first motor, a rotating seat, a connecting rod, and a second motor. The rotating seat is fixedly connected to the power output end of the first motor, the second motor is fixedly connected to one side of the rotating seat, the connecting rod is rotatably connected to the rotating seat, and one side of the connecting rod is fixedly connected to the power output end of the second motor.
[0009] In a preferred embodiment of the spherical filling adsorption device of this utility model, the movable component includes a first cylinder, a connecting seat, a connecting block, and a third motor. A movable groove is provided on the other side of the connecting rod. The first cylinder is fixedly connected to the inner wall of the movable groove. The connecting seat is fixedly connected to the first cylinder. The third motor is fixedly connected to one side of the connecting seat. The connecting block is fixedly connected to the top of the hemisphere. One side of the connecting block is fixedly connected to the power output end of the third motor. The connecting block is rotatably connected to the connecting seat.
[0010] In a preferred embodiment of the spherical filling adsorption device of this utility model, the adsorption assembly includes a negative pressure generator, a suction cup, a negative pressure connecting pipe, a first solenoid valve, and a second solenoid valve. The negative pressure generator is fixedly connected to the placement groove, the suction cup is fixedly connected to the through groove, the suction cup is fixedly connected to the negative pressure connecting pipe, the negative pressure connecting pipe is fixedly connected to the bottom of the negative pressure generator, the first solenoid valve is located on the negative pressure connecting pipe, and the second solenoid valve is located on the exhaust pipe on one side of the negative pressure generator.
[0011] In a preferred embodiment of the spherical filling adsorption device of this utility model, the fixing component includes a second cylinder, a clamping plate and a bolt. The second cylinder is fixedly connected to the fixing base, the clamping plate is fixedly connected to the second cylinder, and the bolt is threadedly connected to the clamping plate.
[0012] In a preferred embodiment of the spherical filling adsorption device of this utility model, a support rod is fixedly connected to the fixed base, a controller is fixedly connected to the support rod, and the first motor is fixedly connected to the support rod.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: When using this device, the rotating component and the movable component allow the hemisphere to rotate and extend, enabling the hemisphere to drive the adsorption component for adjustment. This facilitates the adsorption of spherical fillings by the adsorption component, allowing the device to use the principle of negative pressure adsorption to grab the spherical fillings, then flip them over and send them to the discharge port. This is simple, economical, and highly efficient. At the same time, the adsorption component allows the device to easily adsorb and move spherical fillings of different sizes smaller than the inner groove of the hemisphere, improving the practicality of the device. The fixing component allows the device to be easily fixed in place, facilitating the adsorption, grabbing, and conveying of fillings, improving the practicality of the device, and preventing the device from moving or tipping over during use, which would affect the normal grabbing and adsorption operation. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0015] Figure 1 This is a front view of the overall structure of the spherical filling adsorption device of this utility model;
[0016] Figure 2 This is an exploded view of the overall structure of the spherical filling adsorption device of this utility model;
[0017] Figure 3 This is a schematic diagram of the rotating component in the spherical filling adsorption device of this utility model;
[0018] Figure 4 This is a schematic diagram of the movable components in the spherical filling adsorption device of this utility model;
[0019] Figure 5 This is a schematic diagram of the adsorption component in the spherical filling adsorption device of this utility model. Detailed Implementation
[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0021] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0023] Please see Figures 1-5 This utility model provides a spherical filling adsorption device, comprising:
[0024] The fixed base 101 is provided with a rotating component 110, a movable component 120 is provided on the rotating component 110, a hemisphere 102 is provided on the movable component 120, an adsorption component 130 is provided in the hemisphere 102, and a fixing component 140 is provided on the fixed base 101.
[0025] Specifically, the rotating component 110 and the movable component 120 allow the hemisphere 102 to rotate and extend, enabling the hemisphere 102 to drive the adsorption component 130 for adjustment. This facilitates the adsorption of spherical fillings by the adsorption component 130, allowing the device to use the principle of negative pressure adsorption to grab the spherical fillings, then flip them over and deliver them to the discharge port. This is simple, economical, and highly efficient. Simultaneously, the adsorption component 130 allows the device to easily adsorb and move spherical fillings of different sizes smaller than the inner groove of the hemisphere 102, improving the device's practicality. The fixing component 140 allows for easy fixation of the device, facilitating its adsorption, grabbing, and conveying of fillings, further enhancing its practicality and preventing movement or tipping during use, which could affect its normal gripping and adsorption operation.
[0026] Please see Figures 1-4 The rotating assembly 110 includes a first motor 110a, a rotating seat 110b, a connecting rod 110c, and a second motor 110d. The rotating seat 110b is fixedly connected to the power output end of the first motor 110a, the second motor 110d is fixedly connected to one side of the rotating seat 110b, the connecting rod 110c is rotatably connected to the rotating seat 110b, and one side of the connecting rod 110c is fixedly connected to the power output end of the second motor 110d. The movable component 120 includes a first cylinder 120a, a connecting seat 120b, a connecting block 120c, and a third motor 120d. A movable groove 120e is provided on the other side of the connecting rod 110c. The first cylinder 120a is fixedly connected to the inner wall of the movable groove 120e. The connecting seat 120b is fixedly connected to the first cylinder 120a. The third motor 120d is fixedly connected to one side of the connecting seat 120b. The connecting block 120c is fixedly connected to the top of the hemisphere 102. One side of the connecting block 120c is fixedly connected to the power output end of the third motor 120d. The connecting block 120c is rotatably connected to the connecting seat 120b.
[0027] Specifically, the first motor 110a causes the rotating seat 110b to rotate horizontally on the support rod 101a. Simultaneously, the second motor 110d causes the connecting rod 110c to rotate vertically on the rotating seat 110b, enabling the device to move the hemisphere 102 and the adsorption component 130. The first cylinder 120a causes the connecting seat 120b to extend and retract, facilitating the adsorption and gripping of fillings of different heights. Furthermore, the third motor 120d causes the connecting block 120c to rotate the hemisphere 102 on the connecting seat 120b, allowing the hemisphere 102 to align with spherical fillings at different positions, facilitating the adsorption component 130 to adsorb and grip the spherical fillings. The spherical fillings can then be placed into the discharge port for discharging. The operation is simple and convenient, improving the practicality of the device.
[0028] Please see Figures 1-5 The hemisphere 102 has a placement groove 102a, an inner groove 102b, and a fixing groove 102c. A monitoring camera 102d is fixedly connected to the fixing groove 102c. The adsorption assembly 130 includes a negative pressure generator 130a, a suction cup 130b, a negative pressure connecting pipe 130c, a first solenoid valve 130d, and a second solenoid valve 130e. The negative pressure generator 130a is fixedly connected to the placement groove 102a, the suction cup 130b is fixedly connected to the inner groove 102b, the suction cup 130b is fixedly connected to the negative pressure connecting pipe 130c, the negative pressure connecting pipe 130c is fixedly connected to the bottom of the negative pressure generator 130a, the first solenoid valve 130d is located on the negative pressure connecting pipe 130c, and the second solenoid valve 130e is located on the exhaust pipe on one side of the negative pressure generator 130a.
[0029] Specifically, when the device grasps and adsorbs spherical filling, the device brings the inner groove of the hemisphere 102 close to the spherical filling. A monitoring camera 102d fixed in the inner groove of the hemisphere 102 can monitor the spherical filling within the groove, thus monitoring the distance between the suction cup 130b and the spherical filling. This facilitates operator control of the device, allowing the adsorption component 140 to grasp and adsorb the spherical filling and place it at the discharge port for discharge. When the suction cup 130b is in contact with the surface of the spherical filling, the first solenoid valve 130d and the second solenoid valve 130e are opened, and the negative pressure generator 130a is activated. This allows excess air to escape through the exhaust pipe on the negative pressure generator 130a. The suction cup 130b generates suction force when discharged, allowing it to adsorb and grasp spherical fillings. This facilitates device operation and avoids deformation of the filling caused by using grippers, which would affect its normal use. Furthermore, by setting multiple suction cups 130b in the inner groove of the hemisphere 102, the device can easily adsorb and grasp spherical fillings, simplifying operation. Simultaneously, when adsorbing and grasping spherical fillings of different sizes, the negative pressure connecting pipe 130c can be controlled by switching the first solenoid valve 130d on and off. This allows the device to adjust the amount of negative pressure generated by the suction cups 130b to adsorb and grasp spherical fillings of different sizes, improving the device's practicality.
[0030] Please see Figures 1-2The fixing assembly 140 includes a second cylinder 140a, a clamping plate 140b, and a bolt 140c. The second cylinder 140a is fixedly connected to the fixing base 101, the clamping plate 140b is fixedly connected to the second cylinder 140a, and the bolt 140c is threadedly connected to the clamping plate 140b. A support rod 101a is fixedly connected to the fixing base 101, a controller 101b is fixedly connected to the support rod 101a, and a first motor 110a is fixedly connected to the support rod 101a.
[0031] Specifically, the controller 101b allows operators to control the device, enabling it to grip and absorb spherical fillings. This facilitates the feeding of the spherical fillings to the discharge port, simplifying the device's operation. The second cylinder 140a moves the clamping plate 140b, allowing the device to be fixed in a specific position via the clamping plate 140b and the bottom of the fixed base 101, further enhancing the gripping and absorption of spherical fillings. Furthermore, the device can be secured using bolts 140c threadedly connected to the clamping plate 140b, providing multiple fixing methods and improving its practicality. This prevents the device from shifting or tipping over during use, ensuring proper gripping and absorption.
[0032] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A spherical filling adsorption device, characterized in that, include: A fixed base (101) is provided with a rotating component (110), a movable component (120) is provided on the rotating component (110), a hemisphere (102) is provided on the movable component (120), an adsorption component (130) is provided in the hemisphere (102), and a fixed component (140) is provided on the fixed base (101).
2. The spherical filling adsorption device according to claim 1, characterized in that, The hemisphere (102) is provided with a placement groove (102a), the inner groove of the hemisphere (102) is provided with a through groove (102b), the inner groove of the hemisphere (102) is provided with a fixing groove (102c), and a monitoring camera (102d) is fixedly connected in the fixing groove (102c).
3. The spherical filling adsorption device according to claim 2, characterized in that, The rotating assembly (110) includes a first motor (110a), a rotating seat (110b), a connecting rod (110c), and a second motor (110d). The rotating seat (110b) is fixedly connected to the power output end of the first motor (110a), and the second motor (110d) is fixedly connected to one side of the rotating seat (110b). The connecting rod (110c) is rotatably connected to the rotating seat (110b), and one side of the connecting rod (110c) is fixedly connected to the power output end of the second motor (110d).
4. The spherical filling adsorption device according to claim 3, characterized in that, The movable component (120) includes a first cylinder (120a), a connecting seat (120b), a connecting block (120c), and a third motor (120d). A movable groove (120e) is provided on the other side of the connecting rod (110c). The first cylinder (120a) is fixedly connected to the inner wall of the movable groove (120e). The connecting seat (120b) is fixedly connected to the first cylinder (120a). The third motor (120d) is fixedly connected to one side of the connecting seat (120b). The connecting block (120c) is fixedly connected to the top of the hemisphere (102). One side of the connecting block (120c) is fixedly connected to the power output end of the third motor (120d). The connecting block (120c) is rotatably connected to the connecting seat (120b).
5. The spherical filling adsorption device according to claim 2, characterized in that, The adsorption assembly (130) includes a negative pressure generator (130a), a suction cup (130b), a negative pressure connecting pipe (130c), a first solenoid valve (130d), and a second solenoid valve (130e). The negative pressure generator (130a) is fixedly connected to the placement groove (102a), the suction cup (130b) is fixedly connected to the through groove (102b), the suction cup (130b) is fixedly connected to the negative pressure connecting pipe (130c), the negative pressure connecting pipe (130c) is fixedly connected to the bottom of the negative pressure generator (130a), the first solenoid valve (130d) is located on the negative pressure connecting pipe (130c), and the second solenoid valve (130e) is located on the exhaust pipe on one side of the negative pressure generator (130a).
6. The spherical filling adsorption device according to claim 1, characterized in that, The fixing assembly (140) includes a second cylinder (140a), a clamping plate (140b), and a bolt (140c). The second cylinder (140a) is fixedly connected to the fixing base (101), the clamping plate (140b) is fixedly connected to the second cylinder (140a), and the bolt (140c) is threadedly connected to the clamping plate (140b).
7. The spherical filling adsorption device according to claim 3, characterized in that, A support rod (101a) is fixedly connected to the fixed base (101), a controller (101b) is fixedly connected to the support rod (101a), and the first motor (110a) is fixedly connected to the support rod (101a).