Gantry servo turntable apparatus

Abstract

This utility model provides a gantry servo plate turning device, belonging to the field of sheet metal processing technology. The gantry servo plate turning device includes a gantry column and a pneumatic rotating mechanism. A guide rail is installed on the top of the gantry column, and a control box is installed on the top of the guide rail. A base frame is movably connected to the left side of the bottom of the control box. A cylinder connected to the control box is fixedly connected to the inner side of the base frame. A rotating shaft is installed on the top of the inner side of the base frame and is connected to the control box for transmission. A base plate is installed at the bottom of the cylinder. A suction cup mechanism is fixedly connected to both sides of the top of the base plate. By setting up the starting rotating mechanism, a rotating medium can be directly formed on the top of the sheet metal in conjunction with the gantry column. This allows the control box, in conjunction with the cylinder, rotating shaft, and base plate, to turn the sheet metal, avoiding the need for frequent adjustments to the sheet metal's turning position during the turning process, thus improving the convenience and efficiency of sheet metal turning.

Description

Technical Field

[0001] This utility model relates to the field of sheet metal processing technology, and more specifically, to a gantry servo plate turning device. Background Technology

[0002] Rotating plate equipment is a commonly used processing equipment in sheet metal processing. It usually uses a motor with belt, chain or gearbox as the core power source. The workpiece is fixed by rigid clamps or simple chucks. The rotating plate drives the workpiece to rotate. During operation, the motor transmits power to the sheet metal through belt, chain or gearbox, causing it to rotate. When the rotating plate touches the limit switch or mechanical stop, the motor is de-energized and stops rotating. The rigid clamp or chuck fixes the workpiece and completes the rotation. After the rotation is completed, the clamp is released so that the workpiece can be transferred to the next station. Since the rotation of the sheet metal is affected by the position, it is necessary to adjust the rotation position.

[0003] In related technologies, during the use of plate-turning equipment, workers typically move the plate to the top of the turning medium so that the turning medium can drive the plate to turn, thus enabling its use.

[0004] However, in the current use of the plate turning equipment, when the staff adjusts the turning position of a single plate, the size of the plate itself makes the plate turning operation inconvenient, and the staff needs to adjust the turning position of multiple plates, which affects the convenience and efficiency of plate turning. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a gantry servo turntable device that overcomes or at least partially solves the above technical problems.

[0006] This utility model is implemented as follows:

[0007] This utility model provides a gantry servo turntable device, including a gantry column, a guide rail installed on the top of the gantry column, and a control box installed on the top of the guide rail;

[0008] A pneumatic rotating mechanism, comprising:

[0009] Base frame; the base frame is movably connected to the left side of the bottom of the control box, and a cylinder that is connected to the control box for signal transmission is fixedly connected to the inner side of the base frame;

[0010] A rotating shaft; the rotating shaft is mounted on the top of the inner side of the base frame and is connected to the control box for transmission; a base plate is mounted on the bottom of the cylinder;

[0011] Suction cup mechanism; the suction cup mechanism is fixedly connected to both sides of the top of the base plate.

[0012] In a preferred embodiment, the suction cup mechanism includes a suction cup frame, a suction cup base, and a suction cup. The suction cup frame is fixedly connected to both sides of the top of the base plate, the suction cup base is movably connected to both sides of the bottom of the suction cup frame, and the suction cup is fixedly connected to the bottom of the suction cup base.

[0013] In a preferred embodiment, corner brackets located on the top of the suction cup base are fixedly connected to both sides of the outer side of the suction cup holder, and connecting seats located inside the corner brackets are fixedly connected to both sides of the top of the suction cup base.

[0014] In a preferred embodiment, lifting cylinders are fixedly connected to both sides of the bottom of the base frame, and lifting columns located inside the lifting cylinders are fixedly connected to both sides of the top of the base plate.

[0015] The gantry servo turntable device provided by this utility model has the following beneficial effects:

[0016] 1. By setting up a starting rotation mechanism, a rotation medium can be formed directly on the top of the outer panel in conjunction with the gantry column. When the outer panel turns, it is directly moved to the inner side of the gantry column at the bottom of the rotation shaft. This allows the control box to work with the cylinder, rotation shaft, and base plate. The cylinder also enables the base plate to lift and lower, allowing the base plate to turn the panel. This avoids the need for frequent adjustments to the panel's turning position during the turning process, which would otherwise be inconvenient. Therefore, it improves the convenience and efficiency of panel turning.

[0017] 2. By setting up a suction cup mechanism, a medium for adsorbing and gripping external rotating plates can be formed at the bottom. Since the suction cup base is equipped with a vacuum generator and pressure sensor connected to the control box, when the suction cup base and suction cup are working, the vacuum generator is activated, and the air between the suction cup and the workpiece surface is quickly drawn away through the air pipe to form a vacuum environment. Atmospheric pressure presses the suction cup tightly onto the workpiece. The pressure sensor monitors the suction force in real time. When the preset value is reached, it sends a suction force mark to the control box. The preset suction force value of the suction cup can be adjusted according to the weight of the workpiece, so that the suction cup and suction cup base can stably adsorb and grip the external plates, avoiding the situation where it is difficult to effectively and stably grip the plates when the base plate is working. Therefore, the stability of the base plate's rotating plate gripping is improved.

[0018] 3. By setting up corner brackets and connecting seats, users can be provided with a medium for installing and connecting the suction cup base and the suction cup frame. The suction cup frame with external mounting slots, in conjunction with the corner brackets, allows users to adjust the installation position between the suction cup base and the suction cup frame according to the external material adsorption and gripping position requirements. This enables the suction cup base and suction cup frame to adaptably install and connect to the material, avoiding situations where the suction cup base is difficult to install and connect to the suction cup frame or difficult to adjust the installation position. Therefore, the adaptability of the installation and connection between the suction cup base and the suction cup frame is improved. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is an overall perspective view provided by an embodiment of the present utility model;

[0021] Figure 2 A rear-view three-dimensional structural diagram of the gantry column provided for an embodiment of this utility model;

[0022] Figure 3 Provided for the embodiments of this utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0023] Figure 4 This is a schematic diagram of the exploded three-dimensional structure of the base frame provided for an embodiment of the present utility model;

[0024] In the diagram: 1. Gantry column; 2. Guide rail; 3. Control box; 4. Base frame; 5. Cylinder; 6. Rotating shaft; 7. Base plate; 8. Suction cup frame; 9. Suction cup seat; 10. Suction cup; 11. Angle frame; 12. Connecting seat; 13. Lifting cylinder; 14. Lifting column. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] Reference Figures 1-4This utility model provides a technical solution: a gantry servo plate turning device, including a gantry column 1 and a pneumatic rotating mechanism. A guide rail 2 is installed on the top of the gantry column 1, and a control box 3 is installed on the top of the guide rail 2. The control box 3 can work with the gantry column 1 to form a rotating medium on the top of the external plate. When the external plate turns, it is moved directly to the inside of the gantry column 1 at the bottom of the rotating shaft 6. The control box 3 can then work with the cylinder 5, the rotating shaft 6, and the base plate 7. The cylinder 5 enables the base plate 7 to lift and lower, allowing the base plate 7 to turn the plate. This avoids the need for frequent adjustments to the plate's turning position during the plate turning operation, which would otherwise be inconvenient. Therefore, it improves the convenience and efficiency of plate turning.

[0027] Reference Figures 1-4In a preferred embodiment, the pneumatic rotation mechanism includes a base frame 4, which is movably connected to the left side of the bottom of the control box 3. A cylinder 5, which is signal-connected to the control box 3, is fixedly connected to the inner side of the base frame 4. A rotating shaft 6 is mounted on the top of the inner side of the base frame 4 and is drive-connected to the control box 3. A base plate 7 is mounted on the bottom of the cylinder 5. The suction cup 10 mechanism is fixedly connected to both sides of the top of the base plate 7. When the operator moves the external material to the bottom of the inner side of the gantry column 1, the vision sensor equipped at the bottom of the control box 3 identifies the position of the material and transmits the signal to the control box 3. After receiving the signal, the control box 3 starts the cylinder 5 to move the suction cup frame 8, suction cup seat 9, and suction cup 10 downward through the base plate 7, so that the suction cup 10... When the bottom of suction cup 10 contacts the top of the external material, the contact sensor on the bottom inner side of suction cup 10 detects the position of suction cup 10 in real time. Once the suction cup 10 contacts the top of the material, control box 3 activates the vacuum generator, quickly removing air between suction cup 10 and the surface of the workpiece through the air pipe, creating a vacuum environment. Atmospheric pressure presses suction cup 10 tightly onto the workpiece. The pressure sensor monitors the suction force in real time; when a preset value is reached, it sends a suction force indicator to control box 3. The preset suction force value of suction cup 10 can be adjusted according to the weight of the workpiece, allowing suction cup 10 to work in conjunction with suction cup base 9 to stably adsorb and grip the external material. Subsequently, control box 3 controls cylinder 5 to move upwards, causing suction cup 10 to move the material. Moving upwards a certain distance, the control box 3 activates the rotating shaft 6 to drive the base frame 4 and base plate 7 to rotate, causing the suction cup 10 to rotate the plate and complete the turning operation. Simultaneously, the angle sensor on the rotating shaft 6 detects the turning angle of the plate in real time. Once the turning angle meets the plate's turning requirements, the control box 3, through the cylinder 5, coordinates with the base plate 7 and suction cup 10 to move the plate downwards for placement. The suction cup 10 mechanism includes a suction cup frame 8, a suction cup base 9, and the suction cup 10. The suction cup frame 8 is fixedly connected to both sides of the top of the base plate 7, the suction cup base 9 is movably connected to both sides of the bottom of the suction cup frame 8, and the suction cup 10 is fixedly connected to the bottom of the suction cup base 9, forming a turning mechanism at the bottom for the plate to be turned. The medium for adsorption and gripping is handled by a vacuum generator and pressure sensor connected to the control box 3 via the suction cup base 9. When the suction cup base 9 and suction cup 10 are working, the vacuum generator is activated, and the air between the suction cup 10 and the workpiece surface is quickly drawn away through the air pipe to form a vacuum environment. Atmospheric pressure presses the suction cup 10 tightly onto the workpiece. The pressure sensor monitors the suction force in real time. When the preset value is reached, it sends a suction force mark to the control box 3. The preset suction force value of the suction cup 10 can be adjusted according to the weight of the workpiece, so that the suction cup 10, together with the suction cup base 9, can stably adsorb and grip external materials. This avoids the situation where the base plate 7 is difficult to effectively rotate and grip the materials when it is working, thus improving the rotation and gripping stability of the base plate 7.

[0028] Reference Figures 2-4In a preferred embodiment, by fixing corner brackets 11 to both sides of the suction cup holder 8 on the top of the suction cup base 9, and fixing connecting seats 12 to both sides of the top of the suction cup base 9 inside the corner brackets 11, a medium is provided for the user to install and connect the suction cup base 9 and the suction cup holder 8. The suction cup holder 8 with its external mounting groove, in conjunction with the corner brackets 11, allows the user to adjust the installation position between the suction cup base 9 and the suction cup holder 8 according to the required position for adsorbing and gripping external materials. This ensures that the suction cup base 9 and the suction cup holder 8 can be adaptively installed and connected to the materials, avoiding situations where the suction cup base 9 is difficult to install and connect to the suction cup holder 8, or where the installation position is difficult to adjust. Therefore, the installation and connection adaptability of suction cup base 9 and suction cup frame 8 is improved. Lifting cylinders 13 are fixedly connected to both sides of the bottom of the base frame 4, and lifting columns 14 located inside the lifting cylinders 13 are fixedly connected to both sides of the top of the base plate 7. This can perform lifting connection and anti-displacement work between the base plate 7 and the base frame 4. When the cylinder 5 cooperates with the base plate 7 to perform adsorption and gripping work on the external board through the suction cup frame 8, suction cup base 9 and suction cup 10, it performs anti-displacement and connection reinforcement work between the bottom and the base frame 4, avoiding the positional displacement of the base plate 7 during operation, which would cause the working position of the suction cup frame 8 and suction cup base 9 to shift, or even shake and make it difficult to work normally. Therefore, the working stability of the top is improved.

[0029] Specifically, the working process or principle of this gantry servo plate-turning device is as follows: During initial installation of the suction cup base 9, the position between the suction cup base 9 and the suction cup frame 8 can be adjusted according to the size of the plate. The suction cup base 9 and the suction cup frame 8 are then fixed together via the corner bracket 11 and the connecting seat 12, preparing for the suction cup base 9 to work with the chassis to grip and pick up external plates. Subsequently, the plate requiring turning is moved to the bottom inside the gantry column 1, positioning it at the bottom of the suction cup 10, preparing for the suction cup 10 to grip and pick up the external plate. As the external plate... The material is moved to the bottom of suction cup 10. The vision sensor at the bottom of control box 3 identifies the position of the material and transmits the signal to control box 3. After receiving the signal, the control unit activates cylinder 5 to move suction cup frame 8, suction cup seat 9, and suction cup 10 downwards via base plate 7, so that the bottom of suction cup 10 contacts the top of the external material. At this time, the floating joint between cylinder 5 and base plate 7 compensates for minor deviations in the installation and operation of base plate 7 and cylinder 5, making the force transmission between cylinder 5 and base plate 7 smoother and reducing hard friction and hard impact between components. At the same time, the lifting rod, in conjunction with lifting cylinder 13, adjusts the position of base plate 7 and base frame 4. The connection is reinforced and stabilized to prevent displacement, ensuring the stability of the base plate 7 during operation. The contact sensor on the inner bottom of the suction cup 10 monitors its position in real time. When the suction cup 10 contacts the top of the workpiece, the control box 3 activates the vacuum generator, quickly removing air from between the suction cup 10 and the workpiece surface via an air pipe, creating a vacuum environment. Atmospheric pressure presses the suction cup 10 firmly onto the workpiece. The pressure sensor monitors the suction force in real time; once a preset value is reached, it sends a suction force indicator to the control box 3. The preset suction force value of the suction cup 10 can be adjusted according to the workpiece weight, ensuring the suction cup 10 is properly positioned. The suction cup base 9 stably adsorbs and grips the external board. Then, the control box 3 controls the cylinder 5 to move upward, causing the suction cup 10 to move the board upward a certain distance. At this time, the control box 3 starts the rotating shaft 6 to drive the base frame 4 and the base plate 7 to rotate, causing the suction cup 10 to rotate the board to complete the turning operation. At the same time, the angle sensor equipped with the rotating shaft 6 detects the turning angle of the board in real time. When the turning angle of the board meets the turning requirements, the control box 3 again uses the cylinder 5 in conjunction with the base plate 7 and the suction cup 10 to move the board downward for placement, thus completing the turning operation of the board.

[0030] It should be noted that the control box 3, cylinder 5 and rotating shaft 6 are existing devices or equipment, or devices or equipment that can be implemented with existing technology. Their power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A gantry servo turntable device, comprising a gantry column (1), a guide rail (2) mounted on the top of the gantry column (1), and a control box (3) mounted on the top of the guide rail (2), characterized in that... ； A pneumatic rotating mechanism, comprising: Base frame (4); The base frame (4) is movably connected to the left side of the bottom of the control box (3), and a cylinder (5) that is signal connected to the control box (3) is fixedly connected to the inner side of the base frame (4). Rotating shaft (6); The rotating shaft (6) is installed on the top of the inner side of the base frame (4) and is connected to the control box (3) in a transmission manner; The bottom of the cylinder (5) is equipped with a base plate (7). Suction cup (10) mechanism; the suction cup (10) mechanism is fixedly connected to both sides of the top of the base plate (7).

2. The gantry servo turntable device according to claim 1, characterized in that, The suction cup (10) mechanism includes a suction cup frame (8), a suction cup base (9), and a suction cup (10). The suction cup frame (8) is fixedly connected to both sides of the top of the base plate (7). The suction cup base (9) is movably connected to both sides of the bottom of the suction cup frame (8). The suction cup (10) is fixedly connected to the bottom of the suction cup base (9).

3. The gantry servo turntable device according to claim 2, characterized in that, Both sides of the outer side of the suction cup holder (8) are fixedly connected to the corner brackets (11) located on the top of the suction cup base (9), and both sides of the top of the suction cup base (9) are fixedly connected to the connecting seats (12) located inside the corner brackets (11).

4. The gantry servo turntable device according to claim 2, characterized in that, The bottom of the base frame (4) is fixedly connected to both sides of the lifting cylinder (13), and the top of the base plate (7) is fixedly connected to both sides of the lifting column (14) located inside the lifting cylinder (13).

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