Mechanical gauge for detecting the wear of an elevator steel wire rope

Abstract

This utility model discloses a mechanical measuring tool for detecting the wear of elevator wire ropes, relating to the field of wear detection technology. The utility model includes a wire rope detector, and further includes: a handheld part mounted on the top of the wire rope detector; an adjustment part mounted on the handheld part; the handheld part includes a handheld assembly mounted on the top of the wire rope detector; and a drive assembly mounted on the handheld assembly; the handheld assembly includes a rectangular bracket fixedly connected to the top of the wire rope detector, two rectangular plates fixedly connected to the rectangular bracket, and two fixing plates disposed between the two rectangular plates. This utility model, by designing a handheld part, solves the problem that existing mechanical measuring tools for detecting wear are inconvenient to adjust the grip spacing according to the actual needs of the inspector, reducing the inspector's comfort and adaptability, and affecting the inspector's work efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of wear detection technology, and in particular relates to mechanical measuring tools for detecting the wear of elevator wire ropes. Background Technology

[0002] Elevator wire ropes are high-strength, flexible components used to connect the elevator car, counterweight, and traction machine, bearing the load and transmission functions during elevator operation. They are made of multiple twisted steel wires and must possess extremely high strength and toughness to ensure safe elevator operation. Mechanical measuring tools are used to detect wear because they can accurately measure parameters such as changes in wire rope diameter and dimensional reduction after wear of the surface wires, directly reflecting the degree of wear. This method is simple to operate, provides accurate data, and can effectively determine whether the wire rope's strength has decreased due to wear, thereby timely assessing its safety status and preventing elevator operation risks caused by excessive wire rope wear.

[0003] However, existing mechanical measuring tools for wear measurement are not easy to adjust the grip spacing according to the actual needs of the inspector during use, which reduces the inspector's comfort and adaptability and affects the efficiency of the inspector's work. Utility Model Content

[0004] The purpose of this utility model is to provide a mechanical measuring tool for detecting the wear of elevator wire ropes. By setting up a handheld part, it solves the problem that existing mechanical measuring tools for detecting wear are not easy to adjust the grip spacing according to the actual needs of the inspector, which reduces the comfort and adaptability of the inspector and affects the efficiency of the inspector's work.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a mechanical measuring tool for detecting the wear of elevator wire ropes, including a wire rope detector, and further comprising: a handheld part mounted on the top of the wire rope detector; an adjustment part mounted on the handheld part; the handheld part including a handheld assembly mounted on the top of the wire rope detector; and a drive assembly mounted on the handheld assembly; the handheld assembly includes a rectangular bracket fixedly connected to the top of the wire rope detector, two rectangular plates fixedly connected to the rectangular bracket, two fixed plates disposed between the two rectangular plates, two support rods fixedly connected to the opposite sides of the two fixed plates, a plurality of support rods penetrating the two rectangular plates, a plurality of support rods slidably connected to the two rectangular plates, and handheld parts disposed on the plurality of support rods; wherein, the two rectangular plates are located within the rectangular bracket, and the handheld parts include two handles fixedly connected to the plurality of support rods; wherein, the two handles are respectively located on the opposite side of the plurality of support rods, and the handles are provided for the inspector to hold for convenient operation of the device.

[0007] Furthermore, the adjustment unit includes a support assembly mounted on a rectangular bracket; and a power assembly mounted on top of the wire rope detector; wherein the power assembly is located between the handheld components.

[0008] Furthermore, the drive assembly includes a bidirectional threaded rod rotatably connected between two rectangular plates. The left side of the bidirectional threaded rod passes through the rectangular plate on the left and extends outward. The bidirectional threaded rod passes through two fixed plates and is threadedly connected to the two rectangular plates. A slide rod is fixedly connected between the two rectangular plates, passing through the two fixed plates and slidably connected to them. A drive component is mounted on the rectangular bracket. The two fixed plates are located at opposite ends of the bidirectional threaded rod. The drive component includes a turbine fixedly connected to the outer wall of the bidirectional threaded rod. A worm gear is rotatably connected to the top inner wall of the rectangular bracket. The top of the worm gear passes through the rectangular bracket and extends outward. The worm gear meshes with the turbine. A handle is fixedly connected to the outer wall of the worm gear. The turbine is located on the left side of the bidirectional threaded rod, and the handle is located at the top of the rectangular bracket. Rotating the handle drives the worm gear to rotate, thereby adjusting the grip distance.

[0009] Furthermore, the support assembly includes a support plate fixedly connected to the top of the wire rope detector, and a connecting plate fixedly connected to the bottom of the rectangular bracket. A limiting component is provided on the connecting plate. The connecting plate is located above the support plate, and the limiting component includes a circular groove formed on the top of the support plate. A circular ring is provided within the circular groove, and the circular ring is slidably connected to the circular groove. The top of the circular ring is fixedly connected to the connecting plate. The circular groove is located at the bottom of the connecting plate, and the circular groove cooperates with the circular ring to limit and guide the rotation of the connecting plate, ensuring smooth rotation of the connecting plate.

[0010] Furthermore, the power assembly includes a motor fixedly connected to the top of the wire rope detector, a rotating shaft passing through the connecting plate, the rotating shaft being fixedly connected to the connecting plate, the bottom of the rotating shaft passing through the support plate and extending outward, the rotating shaft being rotatably connected to the support plate, and the output shaft of the motor being fixedly connected to the rotating shaft via a coupling; wherein, the rotating shaft is located below the support plate, driving the connecting plate to rotate, thereby realizing the adjustment of the grip direction.

[0011] This utility model has the following beneficial effects:

[0012] 1. By setting up a handheld part, turning the handle can drive the worm gear to rotate counterclockwise, and through the worm gear transmission, the bidirectional threaded rod rotates counterclockwise synchronously, thereby driving the two fixed plates to slide along the slide bar and move away from each other. The fixed plates then drive the handles to move away from each other through the support rod; the reverse operation can bring the handles closer together, realizing flexible adjustment of the handle distance. The handle spacing can be flexibly adjusted according to the actual needs of the inspector, improving the comfort and adaptability of use, and facilitating the inspector to carry out work efficiently.

[0013] 2. By setting up an adjustment section, after the motor is started, the motor drives the rotating shaft to rotate. The rotating shaft drives the circular ring to slide in the circular groove of the support plate through the connecting plate. The cooperation between the circular groove and the circular ring ensures the smooth rotation of the connecting plate. Then, the connecting plate drives the two handles to move through the rectangular bracket, realizing the adjustment of the handle direction. The cooperation between the circular groove and the circular ring ensures the stability of the adjustment process and avoids the handle shaking from affecting the operation. The handle direction can be flexibly adjusted to adapt to different testing scenarios and the operating habits of the inspectors, improving the convenience and comfort of use.

[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial cross-sectional view of the handheld part of the present invention;

[0018] Figure 3 This is a schematic diagram of the connection structure of the handheld part of this utility model;

[0019] Figure 4 This is a partial cross-sectional view of the adjustment part of this utility model;

[0020] Figure 5 This utility model Figure 4 A magnified structural diagram of A in the middle.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 111. Wire rope detector; 2. Handheld part; 21. Handheld assembly; 211. Rectangular bracket; 212. Rectangular plate; 213. Fixing plate; 214. Support rod; 215. Grip; 22. Drive assembly; 221. Two-way threaded rod; 222. Slide rod; 223. Turbine; 224. Worm gear; 225. Handle; 3. Adjustment part; 31. Support assembly; 311. Support plate; 312. Connecting plate; 313. Circular groove; 314. Circular ring; 32. Power assembly; 321. Motor; 322. Shaft. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 As shown, this utility model is a mechanical measuring tool for detecting the wear of elevator wire ropes, including a wire rope tester 111, and also includes: a handheld part 2, which is installed on the top of the wire rope tester 111; and an adjustment part 3, which is installed on the handheld part 2.

[0025] The handheld unit 2 includes a handheld assembly 21, which is mounted on the top of the wire rope detector 111; and a drive assembly 22, which is mounted on the handheld assembly 21. The handheld assembly 21 includes a rectangular bracket 211 fixedly connected to the top of the wire rope detector 111. Two rectangular plates 212 are fixedly connected to the rectangular bracket 211. Two fixing plates 213 are disposed between the two rectangular plates 212. Two support rods 214 are fixedly connected to the sides of the two fixing plates 213 that are far apart from each other. Several support rods 214 pass through... Two rectangular plates 212 are connected, and several support rods 214 are slidably connected to the two rectangular plates 212. Handholds are provided on the support rods 214. The two rectangular plates 212 are located inside a rectangular bracket 211. The handholds include two handles 215 fixedly connected to the support rods 214. The two handles 215 are located on the side of the support rods 214 away from each other. The drive assembly 22 includes a bidirectional threaded rod 221 rotatably connected between the two rectangular plates 212. The left side of the bidirectional threaded rod 221 passes through the rectangular plates 212. A rectangular plate 212 extends outward from the left side. A bidirectional threaded rod 221 passes through two fixed plates 213 and is threadedly connected to the two rectangular plates 212. A sliding rod 222 is fixedly connected between the two rectangular plates 212, passing through the two fixed plates 213 and slidably connected to them. A driving component is mounted on a rectangular bracket 211. The two fixed plates 213 are located at both ends of the bidirectional threaded rod 221. The driving component includes a turbine 2 fixedly connected to the outer wall of the bidirectional threaded rod 221. 23. A worm gear 224 is rotatably connected to the top inner wall of the rectangular bracket 211. The top of the worm gear 224 passes through the rectangular bracket 211 and extends outward. The worm gear 224 meshes with a turbine 223. A handle 225 is fixedly connected to the outer wall of the worm gear 224. The turbine 223 is located on the left side of the bidirectional threaded rod 221, and the handle 225 is located on the top of the rectangular bracket 211. By setting the hand grip 2, the spacing of the grip 215 can be flexibly adjusted according to the actual needs of the inspector, improving the comfort and adaptability of use, and facilitating the inspector to carry out work efficiently.

[0026] The adjustment unit 3 includes a support assembly 31 mounted on a rectangular bracket 211; and a power assembly 32 mounted on top of the wire rope detector 111. The power assembly 32 is located between the handheld components 21. The support assembly 31 includes a support plate 311 fixedly connected to the top of the wire rope detector 111. A connecting plate 312 is fixedly connected to the bottom of the rectangular bracket 211, and a limiting element is provided on the connecting plate 312. The connecting plate 312 is located above the support plate 311. The limiting element includes a circular groove 313 formed on the top of the support plate 311, and a circular ring 314 is provided within the circular groove 313. The circular ring 314 is slidably connected to the circular groove 313, and its top is fixedly connected to the connecting plate 312. The groove 313 is located at the bottom of the connecting plate 312. The power assembly 32 includes a motor 321 fixedly connected to the top of the wire rope detector 111. A rotating shaft 322 passes through the connecting plate 312 and is fixedly connected to the connecting plate 312. The bottom of the rotating shaft 322 passes through the support plate 311 and extends outward. The rotating shaft 322 is rotatably connected to the support plate 311. The output shaft of the motor 321 is fixedly connected to the rotating shaft 322 through a coupling. The rotating shaft 322 is located below the support plate 311. By setting the adjustment part 3, the cooperation between the circular groove 313 and the circular ring 314 ensures the stability of the adjustment process, avoids the handle 215 shaking and affecting the operation, and allows the direction of the handle 215 to be flexibly adjusted to adapt to different detection scenarios and the operating habits of the inspectors, thereby improving the convenience and comfort of use.

[0027] A specific application of this embodiment is as follows: During use, rotating the handle 225 causes the worm gear 224 to rotate counterclockwise. The worm gear 224, through the turbine 223, drives the bidirectional threaded rod 221 to rotate counterclockwise. This causes the bidirectional threaded rod 221 to cause the two fixed plates 213 to slide on the slide rod 222 and move away from each other. Simultaneously, the two fixed plates 213, through their respective support rods 214, cause their corresponding grips 215 to move away from each other. Through the parallel design of several worm gears 224, bidirectional threaded rods 221, and slide rods 222, the two grips are ensured to move away from each other. Move handle 215 smoothly, and through the reverse operation process described above, bring the two handles 215 closer together. The distance between the two handles 215 can then be adjusted according to the inspector's needs. Start motor 321, which drives shaft 322 to rotate. Shaft 322, through connecting plate 312, drives circular ring 314 to rotate. Circular ring 314 slides within circular groove 313 on support plate 311. The interaction between circular groove 313 and circular ring 314 ensures smooth rotation of connecting plate 312. At this time, connecting plate 312 passes through a rectangular... The bracket 211 moves the two handles 215, thereby adjusting their direction. After adjustment, the wire rope detector 111 is activated. The wire rope detector 111 in this device is a TCK.W wire rope detector. Its working principle is as follows: a weak magnetic field is applied to the wire rope using a weak magnetic loading device, so that the ferromagnetic material of the wire rope establishes a stable and detectable magnetic loading state. A main magnetic field Hz is generated inside, and a main leakage magnetic field Hz1 is generated on the surface. Subsequently, a high-sensitivity weak magnetic sensor extracts the volume element damage of the wire rope based on the principle of spatial magnetic field vector synthesis. The magnetic potential difference information generated by the injury is correlated with a given weak electromagnetic field Bx to derive the magnetic field By. The magnetic balance element converts the change of By into an electrical signal. Then, the data acquisition and conversion device converts and stores the collected information according to a specific mathematical model and data format, and transmits it to the host system processing center via wireless communication. Finally, the mathematical model in the software of the system terminal main control device performs a comprehensive analysis of the data. Based on the change of the magnetic field vector situation, it accurately locates, qualitatively and quantitatively identifies various defects such as broken wires, wear, and corrosion inside and outside the wire rope, thereby detecting the wire rope.

[0028] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A mechanical measuring tool for detecting the wear of elevator wire ropes, including a wire rope testing instrument (111), characterized in that, Also includes: Handheld part (2), said handheld part (2) is mounted on the top of the wire rope detector (111); Adjustment part (3), said adjustment part (3) is mounted on the handheld part (2); The handheld part (2) includes a handheld assembly (21), which is mounted on top of the wire rope detector (111); as well as A drive component (22) is mounted on a handheld component (21); The handheld assembly (21) includes a rectangular bracket (211) fixedly connected to the top of the wire rope detector (111). Two rectangular plates (212) are fixedly connected to the rectangular bracket (211). Two fixing plates (213) are arranged between the two rectangular plates (212). Two support rods (214) are fixedly connected to the two fixing plates (213) on the side away from each other. Several support rods (214) pass through the two rectangular plates (212) and are slidably connected to the two rectangular plates (212). Handheld parts are provided on the several support rods (214). Among them, two rectangular plates (212) are located inside the rectangular support (211).

2. The mechanical measuring tool for detecting wear of elevator wire ropes according to claim 1, characterized in that, The adjustment part (3) includes a support assembly (31) which is mounted on a rectangular bracket (211); as well as A power assembly (32) is mounted on top of the wire rope detector (111); The power unit (32) is located between the handheld units (21).

3. The mechanical measuring tool for detecting wear of elevator wire ropes according to claim 2, characterized in that, The drive assembly (22) includes a bidirectional threaded rod (221) rotatably connected between two rectangular plates (212). The left side of the bidirectional threaded rod (221) passes through the rectangular plate (212) on the left and extends outward. The bidirectional threaded rod (221) passes through two fixed plates (213). The bidirectional threaded rod (221) is threadedly connected to the two rectangular plates (212). A slide rod (222) is fixedly connected between the two rectangular plates (212). The slide rod (222) passes through the two fixed plates (213). The slide rod (222) is slidably connected to the two fixed plates (213). A drive component is mounted on the rectangular bracket (211). Two fixing plates (213) are located at both ends of the bidirectional threaded rod (221).

4. The mechanical measuring tool for detecting wear of elevator wire ropes according to claim 3, characterized in that, The support assembly (31) includes a support plate (311) fixedly connected to the top of the wire rope detector (111), and a connecting plate (312) fixedly connected to the bottom of the rectangular bracket (211), with a limit member provided on the connecting plate (312). The connecting plate (312) is located above the support plate (311).

5. The mechanical measuring tool for detecting wear of elevator wire ropes according to claim 4, characterized in that, The power assembly (32) includes a motor (321) fixedly connected to the top of the wire rope detector (111), a rotating shaft (322) passing through the connecting plate (312), the rotating shaft (322) being fixedly connected to the connecting plate (312), the bottom of the rotating shaft (322) passing through the support plate (311) and extending outward, the rotating shaft (322) being rotatably connected to the support plate (311), and the output shaft of the motor (321) being fixedly connected to the rotating shaft (322) through a coupling; The pivot (322) is located below the support plate (311).

6. The mechanical measuring tool for detecting wear of elevator wire ropes according to claim 5, characterized in that, The handheld device includes two grips (215) fixedly connected to a plurality of support rods (214). Among them, the two grips (215) are located on the side away from the several support rods (214).

7. The mechanical measuring tool for detecting wear of elevator wire ropes according to claim 6, characterized in that, The drive unit includes a turbine (223) fixedly connected to the outer wall of the bidirectional threaded rod (221), a worm (224) rotatably connected to the top inner wall of the rectangular bracket (211), the top of the worm (224) penetrating the rectangular bracket (211) and extending outward, the worm (224) meshing with the turbine (223), and a handle (225) fixedly connected to the outer wall of the worm (224). The turbine (223) is located on the left side of the bidirectional threaded rod (221), and the handle (225) is located on the top of the rectangular bracket (211).

8. The mechanical measuring tool for detecting wear of elevator wire ropes according to claim 7, characterized in that, The limiting member includes a circular groove (313) formed on the top of the support plate (311), and a circular ring (314) is provided in the circular groove (313). The circular ring (314) is slidably connected to the circular groove (313), and the top of the circular ring (314) is fixedly connected to the connecting plate (312). The circular groove (313) is located at the bottom of the connecting plate (312).

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