A mounting radar column skeleton tool

Abstract

The utility model discloses a kind of installation radar column skeleton frock, belong to radar column skeleton installation field, including bracket, support frame, anti-rollover frame, boom and bracing bar, the bracket is equipped with guide rail groove, support frame is equipped on guide rail groove, support frame is equipped with multiple groups, the support frame of left and right most edge side is equipped with anti-rollover frame, bracket both ends are equipped with boom, boom is equipped with two groups, boom is equipped with bracing bar. The utility model guarantees the safety of column skeleton in hoisting process specially increased U-shaped plate prevents column skeleton from rollover when hoisting, middle bracing bar is connected using screw, guarantee that in hoisting process, crane oblique pull force cannot be extruded to column skeleton, hoisting and column skeleton installation are completed within short time, time can be effectively shortened.

Description

Technical Field

[0001] This utility model relates to the field of radar column frame installation, specifically a tooling for installing radar column frames. Background Technology

[0002] The main functions of radar mounting brackets include ensuring stable installation of radar equipment, improving measurement accuracy, protecting the radar equipment, and providing convenient adjustment functions. Radar mounting brackets improve measurement accuracy through precise adjustment. Some radar mounting brackets support free adjustment of height and angle, allowing for significant adjustments to meet different user needs, thereby improving the accuracy of measurement results. Radar mounting brackets also protect the radar equipment. This protective function is crucial for extending the service life of radar equipment and ensuring pedestrian safety.

[0003] The existing method for installing radar array frames involves first disassembling all the array frames and reflector nets, then installing each array frame onto the antenna mounting base, and finally installing each reflector net piece by piece. Under normal circumstances, the mounting surface is (3) meters above the ground, and the space for installing the reflector net is limited, requiring (4) people to cooperate in the installation, which takes (2) days. Utility Model Content

[0004] To address the aforementioned problems in the existing technology, the purpose of this utility model is to provide a fixture for installing radar array frames, thereby solving the problem of long installation time for radar array frames.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fixture for installing a radar array frame includes a bracket, a support frame, an anti-tipping frame, a hanger, and a strut. The bracket is provided with a guide rail groove, and the support frame is provided on the guide rail groove. Multiple sets of support frames are provided. The support frames on the left and right outermost edges are provided with anti-tipping frames. The bracket is provided with hangers at both ends. There are two sets of hangers, and struts are provided on the hangers.

[0007] As a further embodiment of this utility model, the support frame is provided in seven sets.

[0008] As a further embodiment of this utility model, the anti-tipping frame is U-shaped.

[0009] As a further embodiment of this utility model, the bracket is provided with connecting blocks at both ends.

[0010] As a further embodiment of this utility model, the bottom end of the boom is provided with an elbow connecting plate.

[0011] As a further embodiment of this utility model, the elbow connecting plate and the connecting block plate are arranged in contact.

[0012] As a further embodiment of this utility model, the elbow connecting plate on the boom and the connecting block plate on the bracket are fastened together by multiple sets of bolts.

[0013] As a further embodiment of this utility model, the two ends of the support rod are fixedly connected to the hanger rod by fixing screws.

[0014] As a further embodiment of this utility model, the support rod and bracket are arranged horizontally.

[0015] As a further embodiment of this utility model, the support frame is provided with positioning pins.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention ensures the safety of the column frame during hoisting by adding a U-shaped plate to prevent it from tipping over. A sliding groove is provided on the bracket to allow for free adjustment of dimensions during installation. Two overhead cranes are used simultaneously for hoisting, with the intermediate support rod connected by bolts to ensure that the diagonal pull of the cranes does not compress the column frame during hoisting. Four people working together can complete the hoisting and column frame installation within two hours, primarily to save installation time. This invention allows the column frame and reflector mesh to be directly installed onto the mounting base without prior disassembly, effectively shortening the installation time. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a radar array frame installation fixture disclosed in an embodiment.

[0019] The attached diagram is labeled as follows: 1. Bracket; 2. Support frame; 3. Anti-tipping frame; 4. Connecting block plate; 5. Hanging rod; 6. Elbow connecting plate; 7. Support rod; 8. Fixing screw. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figure 1 A fixture for installing a radar array frame includes a bracket 1, a support frame 2, an anti-tipping frame 3, a connecting block plate 4, a hanging rod 5, an elbow connecting plate 6, a strut 7, and fixing screws 8. The bracket 1 is provided with a guide rail groove, and the support frame 2 is provided on the guide rail groove. The support frame 2 can move within the guide rail groove on the bracket 1, which facilitates the adjustment of the position of the support frame 2 and makes it easier to place the radar array frame on the support frame 2 for subsequent installation, ensuring safety and facilitating the practicality of the device.

[0023] The bracket 1 serves as the main load-bearing structure of the tooling, providing guide rail grooves and an overall support platform. The integrated design ensures uniform force distribution, the guide rail groove structure enables precise positioning of the support frame, and the connecting plate design at both ends enables reliable connection with the lifting rod. The segmented structure facilitates transportation and on-site assembly.

[0024] The support frame 2 has seven sets, allowing multiple radar array frames to be placed on it for installation. Anti-tipping frames 3 are installed on the left and right outermost edges of the support frame 2. These anti-tipping frames 3 prevent the radar array frames from tipping over, facilitating subsequent installation, ensuring safety, and enhancing the practicality of the device. The radar array frame installation fixture is mainly used to hoist the entire array frame, eliminating the need to disassemble it into individual frames for hoisting. To ensure safety during hoisting, a U-shaped plate is specifically added to prevent tipping. Sliding grooves are provided on the brackets to allow for free adjustment of dimensions during installation. Positioning pins are provided on the support frame 2 to secure the radar array frames and prevent slippage.

[0025] Support frame 2 directly supports the core load-bearing components of the radar array frame. The seven sets of symmetrical layouts ensure balanced load distribution. The sliding design adapts to the installation of different frame specifications. The modular structure facilitates individual replacement and maintenance, and enhances the positioning stability of the frame.

[0026] The anti-tipping frame 3 is a safety device that prevents lateral displacement of the frame during hoisting. The U-shaped wrapping structure provides bidirectional limit protection, and the inner buffer pad is made of polyurethane material to avoid damage from hard contact. The adjustable mounting bolts allow the clamping force to be adjusted according to the frame thickness, enhancing the anti-detachment effect.

[0027] The bracket 1 has connecting plates 4 at both ends, and the hanger 5 has two sets. The bottom end of the hanger 5 has an elbow connecting plate 6. The elbow connecting plate 6 and the connecting plate 4 are in contact. The elbow connecting plate 6 on the hanger 5 and the connecting plate 4 on the bracket 1 are fastened together by bolts. The setting of the connecting plate 4 and the elbow connecting plate 6 ensures that the connection between the bracket 1 and the hanger 5 can be increased by a number of fastening bolts, which helps to ensure the stability of the connection between the bracket 1 and the hanger 5, avoids loosening of the connection between the hanger 5 and the bracket 1, increases safety, and facilitates the use of the device.

[0028] Connecting plate 4 serves as the force transmission connection node between the bracket and the hanger. The thickened steel plate of connecting plate 4 ensures connection strength, while the multi-bolt hole array design provides redundant connections. At least four M16 bolts are included, and precision-machined mating surfaces ensure smooth force transmission. Integrated anti-loosening washers prevent bolt loosening. Elbow connecting plate 6 optimizes the force transmission path between the hanger and the bracket. A special bending angle reduces stress concentration, and the curved surface design of the connecting plate enhances the contact area. Pre-tightening indicators facilitate bolt tension control, and galvanized surface treatment improves corrosion resistance.

[0029] The lifting rod 5 is equipped with a support rod 7. The two ends of the support rod 7 are fixedly connected to the lifting rod 5 by fixing screws 8. The support rod 7 and the bracket 1 are set horizontally. During the hoisting, two overhead cranes are used to hoist the rods simultaneously. The middle support rod is bolted together to ensure that the oblique pull of the overhead cranes will not squeeze the frame during the hoisting process. With the cooperation of 4 people, the hoisting and frame installation can be completed within 2 hours.

[0030] The boom is a load-bearing component connecting the lifting equipment to the main tooling. Made of high-strength alloy steel, it ensures load-bearing capacity. The dual-point lifting design ensures balanced lifting, and the adjustable length adapts to different lifting heights. A rotating top lifting ring prevents wire rope entanglement. The strut 7 is a stable component maintaining the lateral stiffness of the lifting system. Its adjustable length adapts to different spans, and the box-section structure provides optimal bending resistance. Quick-assembly interfaces allow assembly to be completed within 10 minutes, and built-in buffer springs absorb dynamic load impacts. The fixing screws 8 are a fastener system ensuring the reliability of each connection node. High-strength bolts guarantee reliable connections, and the fixing screws 8 feature an anti-loosening design, such as double nuts and cotter pins, to ensure safety during high-altitude operations. Color-coded bolt markings facilitate visual inspection of the tightening status.

[0031] The traditional installation process for the reflective mesh frame involves first disassembling the frame and reflector mesh on the ground, then hoisting each frame onto the mounting base using a gantry crane before installation. After the frame is installed, the reflector mesh is then attached, a process that wastes considerable time and effort. A specialized tooling solution has been developed specifically for frame installation to save time. This new invention allows the frame and reflector mesh to be directly installed onto the mounting base without prior disassembly, effectively reducing installation time.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and not restrictive in all respects. The scope of this invention is defined by the appended claims rather than the foregoing description, and therefore all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A mounting radar array skeleton jig, characterized by, It includes a bracket (1), a support frame (2), an anti-tipping frame (3), a hanger (5), and a strut (7). The bracket (1) is provided with a guide rail groove, and the support frame (2) is provided on the guide rail groove. The support frame (2) is provided in multiple sets. The support frames (2) on the left and right outermost edges are provided with anti-tipping frames (3). The bracket (1) is provided with hanger (5) at both ends. The hanger (5) is provided in two sets, and the hanger (5) is provided with a strut (7).

2. The mounting frame tooling for radar array skeletons as claimed in claim 1, wherein, The support frame (2) is provided in seven sets.

3. The tooling apparatus of claim 2, wherein: The anti-rollover frame (3) is U-shaped.

4. The tooling apparatus of claim 3, wherein: The bracket (1) is provided with connecting blocks (4) at both ends.

5. The tooling apparatus of claim 4, wherein: The bottom end of the boom (5) is provided with a bend connecting plate (6).

6. The tooling apparatus of claim 5, wherein: The elbow connecting plate (6) and the connecting block plate (4) are in contact.

7. The tooling apparatus of claim 6, wherein: The elbow connecting plate (6) on the boom (5) and the connecting block plate (4) on the bracket (1) are fastened together by multiple sets of bolts.

8. The tooling apparatus of claim 7, wherein: The two ends of the support rod (7) are fixedly connected to the hanger rod (5) by fixing screws (8).

9. The tooling apparatus of claim 8, wherein: The support rod (7) and bracket (1) are set horizontally.

10. The tooling apparatus of claim 9, wherein: The support frame (2) is provided with positioning pins.

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