A dust removal device for knitting fabric knitting process

By combining the auxiliary module with the scraping module, the whipping action and the dust removal module's suction function, the problem of insufficient dust removal capacity of existing knitted fabric dust removal devices is solved, achieving a more efficient dust removal effect and environmental protection.

CN224378405UActive Publication Date: 2026-06-19HANGZHOU HUAAO TEXTILE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU HUAAO TEXTILE CO LTD
Filing Date
2025-07-22
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing dust removal devices for knitted fabrics are insufficient in handling strongly adhered dust, resulting in mediocre dust removal performance.

Method used

By combining the auxiliary module and the scraping module, the dust is dislodged through a whipping action, and the dust removal module's suction function is used to scrape away fine lint or dust, improving the cleaning effect.

Benefits of technology

It effectively removes stubborn dust, improves the cleanliness of knitted fabrics, prevents dust from flying out and polluting the environment, simplifies structural maintenance, and expands the cleaning range.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of knitted fabric, concretely is a kind of dust removal device for knitted fabric weaving process, including dust removal device main part, the top of dust removal device main part is provided with dust removal module, and the inside installation of dust removal device main part has auxiliary module, and the right side of auxiliary module is provided with scrape hair module, the auxiliary module includes limit stop, second pivot, motor, roll and soft whip, the end of limit stop is penetrated with second pivot, and the end of second pivot is provided with motor, the right side mounting of second pivot has roll, and the outer wall of roll is provided with soft whip;The utility model in knitted fabric weaving process, by rhythmical whipping action, can powerfully promote the dust attached to the surface of raw material to fall off, has better cleaning effect to the dust that is attached stronger and cannot be directly sucked by absorption device, has multiple dust removal mode, so that knitted fabric is more neat and clean, while it is convenient to overhaul and maintain internal structure.
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Description

Technical Field

[0001] This utility model relates to the field of knitted fabric technology, specifically a dust removal device for the knitting process of knitted fabrics. Background Technology

[0002] Knitting is the process of turning yarn into fabric using a knitting machine. There are two main types: weft knitting and warp knitting. In actual production, knitted fabrics with different properties and appearances can be produced by changing knitting process parameters, such as yarn tension, needle speed, and stitch length, as well as by using different knitting methods and techniques, such as padded knitting, interlining knitting, and terry knitting.

[0003] Chinese patent CN202421351034.0 discloses a utility model relating to dust removal of knitted fabrics, specifically a dust removal device for knitted fabrics. The device includes a dust removal unit with a mounting frame in the middle. Connecting frames are located on both sides of the mounting frame, and a dust-adhesive roller is mounted inside the dust removal unit via a connecting plate between the connecting frames. A hydraulic cylinder is located at the top of the mounting frame, and a telescopic rod is located at the bottom of the hydraulic cylinder. A suction device is located at the end of the telescopic rod, and a connecting block is located inside the bottom of the suction device. A rubber sleeve is located on the top of the connecting block. In this utility model, by arranging a dust-adhesive roller and an auxiliary roller between the connecting frames, and by allowing the knitted fabric to pass between the dust-adhesive roller and the auxiliary roller, the dust can be adsorbed and sucked up by the dust-adhesive roller. Furthermore, the hydraulic cylinder drives the telescopic rod to raise and lower the suction device, allowing the dust on the dust-adhesive roller to be quickly absorbed, thus improving the dust removal efficiency of the device on the knitted fabric.

[0004] While existing dust removal devices for knitted fabrics can solve the problem of dust adhering to the surface of knitted fabrics and being inconvenient to remove, their dust removal structure is relatively simple and their ability to handle strongly adhered dust is insufficient, resulting in a generally poor dust removal effect.

[0005] Therefore, a dust removal device for the knitted fabric weaving process is proposed to address the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a dust removal device for the knitting process of fabric weaving, in order to solve the problem that the dust removal structure mentioned in the background art is relatively simple and has insufficient ability to handle strongly attached dust, resulting in a mediocre dust removal effect.

[0007] The technical solution adopted by this utility model to solve its technical problem is: a dust removal device for the knitting process of fabric knitting, including a dust removal device body, a dust removal module is provided on the top of the dust removal device body, and an auxiliary module is installed inside the dust removal device body. A scraping module is provided on the right side of the auxiliary module. The auxiliary module includes a limiting plate, a second rotating shaft, a motor, a roller and a soft whip. The end of the limiting plate passes through the second rotating shaft, and the end of the second rotating shaft is provided with a motor. A roller is installed on the right side of the second rotating shaft, and a soft whip is provided on the outer wall of the roller.

[0008] Preferably, the roller and the soft whip are integrated, the soft whip is made of artificial leather, and the roller and the second rotating shaft are rotatably connected.

[0009] Preferably, the dust removal device includes a back plate, a chute, a cover plate, and a collection box. The back plate has a chute pre-reserved inside, and the cover plate is engaged inside the chute. The collection box is located below the cover plate.

[0010] Preferably, the main body of the dust removal device further includes a first rotating shaft and a conveyor roller, the inner wall of the back plate is equipped with the first rotating shaft, and the outer wall of the first rotating shaft is provided with the conveyor roller.

[0011] Preferably, the dust removal module includes a blower, an air duct, a dust collection box, and a through hole. The blower is provided with an air duct at its end, and the dust collection box is connected to the bottom of the air duct. A through hole is reserved at the bottom of the dust collection box.

[0012] Preferably, the central axis of the dust collection box coincides with the central axis of the roller, and the length of the roller is the same as the length of the dust collection box.

[0013] Preferably, the shaving module includes a third rotating shaft, a connecting plate, and a scraper. The connecting plate is connected to the outer wall of the third rotating shaft, and the scraper is provided at the end of the connecting plate.

[0014] The advantages of this utility model are:

[0015] 1. This utility model employs the combined action of an auxiliary module and a scraping module. During the knitting process, the knitting fabric material can be whipped. Through rhythmic whipping motion, the dust adhering to the surface of the material can be effectively removed. It has a good cleaning effect on dust that is strongly adhered and cannot be directly absorbed by the absorption device. When removing dust, it can scrape away the fine lint or dust on the outer wall of the knitting fabric material, further improving the dust removal effect and making the knitting fabric cleaner.

[0016] 2. This utility model adopts the joint operation of the dust removal device body and the dust removal module, which can block and collect dust. It is easy to disassemble, facilitates the conveying of knitted fabric raw materials, and also facilitates the maintenance of the internal structure. The conveyor roller drives the knitted fabric raw materials to roll and convey them, which facilitates the overall dust removal of the raw materials during the knitting process, improves the cleaning range, and has a dust suction function, which can absorb the dust flying inside the dust removal device body and prevent the dust from flying out of the device range and polluting the surrounding environment and equipment. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the entire utility model from the front view;

[0019] Figure 2 This is a three-dimensional structural diagram of the main body of the dust removal device of this utility model, viewed from below.

[0020] Figure 3 This is a three-dimensional structural diagram of the scraping module of this utility model from the front view.

[0021] Figure 4 This is a three-dimensional structural diagram of the auxiliary module of this utility model from the front view.

[0022] In the diagram: 1. Main body of the dust removal device; 101. Back plate; 102. Slide groove; 103. Cover plate; 104. First rotating shaft; 105. Conveyor roller; 106. Collection box; 2. Dust removal module; 201. Blower; 202. Air duct; 203. Dust collection box; 204. Through hole; 3. Auxiliary module; 301. Limiting plate; 302. Second rotating shaft; 303. Motor; 304. Roller; 305. Soft whip; 4. Scraping module; 401. Third rotating shaft; 402. Connecting plate; 403. Scraper. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] Example 1

[0025] Please see Figures 1 to 4 As shown, a dust removal device for the knitting process of fabric includes a dust removal device body 1, a dust removal module 2 disposed on the top of the dust removal device body 1, and an auxiliary module 3 installed inside the dust removal device body 1. A scraping module 4 is disposed on the right side of the auxiliary module 3. The auxiliary module 3 includes a limiting plate 301, a second rotating shaft 302, a motor 303, a roller 304, and a soft whip 305. The end of the limiting plate 301 passes through the second rotating shaft 302, and the motor 303 is disposed at the end of the second rotating shaft 302. The right side of the second rotating shaft 302... The roller 304 is installed, and the outer wall of the roller 304 is provided with a soft whip 305. The roller 304 and the soft whip 305 are integrated, and the soft whip 305 is made of artificial leather. The roller 304 is rotatably connected to the second rotating shaft 302. With this configuration, the knitted fabric material can be whipped during the knitting process. Through the rhythmic whipping action, the dust attached to the surface of the material can be effectively removed. It has a good cleaning effect on dust that is strongly attached and cannot be directly absorbed by the absorption device.

[0026] Please see Figure 2 As shown, the main body 1 of the dust removal device includes a back plate 101, a chute 102, a cover plate 103 and a collection box 106. The back plate 101 has a chute 102 reserved inside, and the cover plate 103 is engaged inside the chute 102. The collection box 106 is provided below the cover plate 103. With this arrangement, dust can be blocked and collected. Disassembly is relatively simple, which facilitates the conveying of knitted fabric raw materials and also facilitates the maintenance of the internal structure.

[0027] Please see Figure 3 As shown, the main body 1 of the dust removal device also includes a first rotating shaft 104 and a conveying roller 105. The first rotating shaft 104 is installed on the inner wall of the back plate 101, and the conveying roller 105 is provided on the outer wall of the first rotating shaft 104. With this arrangement, the conveying roller 105 drives the knitted fabric raw material to roll and transport it, which facilitates the overall dust removal of the raw material during the knitting process and improves the cleaning range.

[0028] Please see Figure 2 As shown, the dust removal module 2 includes a blower 201, an air duct 202, a dust collection box 203, and a through hole 204. The blower 201 is equipped with an air duct 202 at its end, and the dust collection box 203 is connected to the bottom of the air duct 202. The bottom of the dust collection box 203 has a through hole 204. The central axis of the dust collection box 203 coincides with the central axis of the roller 304, and the length of the roller 304 is the same as the length of the dust collection box 203. With this arrangement, it has a dust collection function, which can absorb the dust flying inside the dust removal device body 1 and prevent the dust from flying out of the device range and polluting the surrounding environment and equipment.

[0029] Please see Figure 3 As shown, the scraping module 4 includes a third rotating shaft 401, a connecting plate 402, and a scraper 403. The outer wall of the third rotating shaft 401 is connected to the connecting plate 402, and the end of the connecting plate 402 is provided with a scraper 403. With this arrangement, when dust removal is performed, the fine lint or dust on the outer wall of the knitted fabric can be scraped off, further improving the dust removal effect and making the knitted fabric cleaner.

[0030] Working principle: First, the knitted fabric raw material is inserted between the two conveyor rollers 105 on the left and right sides. At this time, the raw material is directly above the auxiliary module 3. The connecting plate 402 is rotated so that the scraper 403 is in contact with the outer wall of the knitted fabric, squeezing the knitted fabric between the two scrapers 403. Then, the first rotating shaft 104 is started, which drives the conveyor rollers 105 to rotate and continuously convey the knitted fabric raw material. When the raw material is conveyed, the scraper 403 continuously scrapes off the lint and dust on the surface of the raw material. Then, the motor 303 is started, and the roller 304 drives the soft whip 305 to rotate, whipping the raw material and causing the dust attached to it to fall off. The detached dust is absorbed by the dust collection box 203 through the through hole 204. Heavier dust will fall directly into the collection box 106.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A dust removal device for the knitting process of fabric weaving, comprising a dust removal device body (1), characterized in that: The dust removal device body (1) is provided with a dust removal module (2) on the top, and an auxiliary module (3) is installed inside the dust removal device body (1), and a hair removal module (4) is provided on the right side of the auxiliary module (3). The auxiliary module (3) includes a limiting plate (301), a second rotating shaft (302), a motor (303), a roller (304), and a soft whip (305). The end of the limiting plate (301) is through the second rotating shaft (302), and the end of the second rotating shaft (302) is provided with a motor (303). The right side of the second rotating shaft (302) is equipped with a roller (304), and the outer wall of the roller (304) is provided with a soft whip (305).

2. The dust removal device for the knitting process of fabric weaving according to claim 1, characterized in that: The roller (304) and the soft whip (305) are integrated, and the soft whip (305) is made of artificial leather. The roller (304) and the second rotating shaft (302) are rotatably connected.

3. A dust removal device for the knitting process of fabric weaving according to claim 1, characterized in that: The main body (1) of the dust removal device includes a back plate (101), a slide groove (102), a cover plate (103) and a collection box (106). The back plate (101) has a slide groove (102) reserved inside, and the cover plate (103) is engaged inside the slide groove (102). The collection box (106) is provided below the cover plate (103).

4. A dust removal device for the knitting process of fabric weaving according to claim 3, characterized in that: The dust removal device body (1) also includes a first rotating shaft (104) and a conveyor roller (105). The inner wall of the back plate (101) is equipped with the first rotating shaft (104), and the outer wall of the first rotating shaft (104) is provided with the conveyor roller (105).

5. A dust removal device for the knitting process of fabric weaving according to claim 1, characterized in that: The dust removal module (2) includes a blower (201), a duct (202), a dust collection box (203), and a through hole (204). The blower (201) is provided with a duct (202) at its end, and a dust collection box (203) is connected to the bottom of the duct (202). A through hole (204) is reserved at the bottom of the dust collection box (203).

6. A dust removal device for the knitting process of fabric weaving according to claim 5, characterized in that: The central axis of the dust collection box (203) coincides with the central axis of the roller (304), and the length of the roller (304) is the same as the length of the dust collection box (203).

7. A dust removal device for the knitting process of fabric weaving according to claim 1, characterized in that: The shaving module (4) includes a third rotating shaft (401), a connecting plate (402) and a scraper (403). The outer wall of the third rotating shaft (401) is connected to the connecting plate (402), and the end of the connecting plate (402) is provided with a scraper (403).