A garment manufacturing and processing integrated device
By designing an integrated garment manufacturing and processing device that combines sewing, polishing, transmission, and ironing functions, including sewing, transmission, and ironing equipment, and a garment manufacturing device with optimized sewing and ironing processes, the problem of dispersed processes in traditional garment manufacturing is solved, thereby improving production efficiency and reducing labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI YASHENGDA CLOTHING CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-19
AI Technical Summary
In traditional garment manufacturing, the various processes are dispersed, resulting in complex production processes, large space requirements, high labor intensity, and low production efficiency, making it difficult to optimize processes and respond quickly to market demands.
An integrated garment manufacturing and processing device was designed, which includes sewing, transmission, ironing and other process equipment, sewing and ironing equipment, sewing and ironing equipment, and functions such as sewing, polishing, transmission and ironing. Position adjustment and power transmission are achieved through motors, threaded rods and other means to ensure smooth processing.
It integrates multiple functions, including sewing, sanding, transmission, and ironing, improving production efficiency. Through the cooperation of motors and threaded rods, it optimizes the processes of sewing, transmission, and ironing, ensuring the smooth operation of these processes and improving production efficiency. The integration of multiple functions, including sewing, transmission, and ironing, through motors and threaded rods, improves production efficiency. It also achieves close connection and automation of processes, reducing manual handling and lowering labor intensity.
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Figure CN224378425U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment manufacturing and processing technology, and in particular to an integrated garment manufacturing and processing device. Background Technology
[0002] In traditional garment manufacturing, fabric procurement, cutting, sewing, ironing, and packaging are typically completed in separate factories or workshops, each with its own independent production processes and quality standards, making the coordination between these stages highly complex. For example, improper handling during transport of cut garments to the sewing workshop can cause fabric wrinkles or component deformation, affecting sewing quality. Furthermore, precise coordination of production schedules across different stages is difficult, easily leading to stockouts or shortages at certain stages, impacting overall production efficiency. Because each stage operates independently, significant time is consumed during handover and transportation. For instance, it might take several days from fabric procurement to cutting, and the cut garments then have to wait in line at the sewing workshop. This substantial waiting time throughout the production process results in long production cycles, hindering rapid response to market demands. Consequently, increasingly automated equipment has emerged in the sewing stage. Automatic sewing machines can perform complex sewing operations according to preset programs. Consumers not only focus on garment quality but also on the working conditions and social responsibility of garment companies during the production process. An integrated production model helps companies better manage and supervise the production process, ensuring that product quality meets social ethical standards and enhancing the company's social image and market competitiveness.
[0003] In existing garment manufacturing processes, steps such as fabric cutting, sewing, and ironing often require operation on different equipment. This results in a fragmented production process, occupying a large amount of space and lacking tight coordination between processes, which can easily affect production efficiency and product quality. Traditional cutting and sewing equipment require manual handling of fabric, increasing labor intensity and making it difficult to achieve overall process optimization. Therefore, we propose an integrated garment manufacturing and processing device to solve this problem. Utility Model Content
[0004] The purpose of this utility model is to provide an integrated garment manufacturing and processing device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An integrated garment manufacturing and processing device includes: a workbench, a sewing machine frame fixedly mounted on the top of the workbench, a circular block fixedly mounted on the output end of the sewing machine frame, a presser foot fixedly mounted on the bottom end of the circular block, a machine needle fixedly mounted on the output end of the sewing machine frame, two support plates fixedly mounted on the top of the workbench, a second fixed plate and a first fixed plate fixedly mounted on the sides of the support plates respectively, a second fixed block slidably mounted on one side of the second fixed plate, an electric push rod two fixedly mounted inside the second fixed block, a connecting circular block fixedly mounted on the output end of the second electric push rod, a small motor fixedly mounted inside the connecting circular block, a grinding disc fixedly mounted on the output end of the small motor, a collection box fixedly mounted on the top of the second fixed block, air extraction pipes integrally formed on both sides of the collection box, a grinding disc fixedly mounted on the top of the collection box, a transmission device provided on the workbench, and an ironing device provided on one side of the first fixed plate.
[0007] Preferably, the transmission device includes: a linkage rod and multiple rotating rollers, all of which are rotatably mounted inside the worktable. Small bevel gears are fixedly mounted on the rotating rollers, and rubber transmission sleeves are fitted around the small bevel gears. Mounting gears are fixedly mounted on the same side of the multiple rotating rollers, and two mounting gears on the same side mesh with each other. Large bevel gears are fixedly mounted on the other side of the two rotating rollers. Small bevel gears are fixedly mounted on both sides of the linkage rod, and two small bevel gears mesh with two large bevel gears respectively.
[0008] Preferably, the ironing device includes: a fixed block and a movable pressure plate. The fixed block is fixedly installed on one side of the fixed plate. An electric push rod is fixedly installed inside the fixed block. The movable pressure plate is fixedly installed at the output end of the electric push rod. An ironing board is fixedly installed at the bottom end of the movable pressure plate. Two lifting blocks are integrally formed at the top of the worktable. The ironing board and the movable pressure plate are slidably installed between the two lifting blocks.
[0009] Preferably, a first motor is fixedly installed on one side of one of the supporting plates, and a threaded rod is fixedly installed on the output end of the first motor. The threaded rod is rotatably installed between the two first motors, and a helical block is threadedly connected to the threaded rod. One side of the helical block is fixedly connected to the second fixing block.
[0010] Preferably, two T-shaped strips are fixedly installed on one side of the second fixing block, the T-shaped strips are slidably installed on one side of the second fixing plate, the second fixing plate has a sliding T-groove that matches the T-shaped strips, and the second fixing plate has a sliding recess that matches the spiral block.
[0011] Preferably, a second motor is fixedly installed on one side of the workbench, the output end of the second motor is fixedly connected to one of the rotating rollers, and multiple support legs are fixedly installed at the bottom of the workbench.
[0012] Preferably, the workbench has a rotating groove that matches the mounting gear, and the workbench has a transmission groove that matches the linkage rod and the two small bevel gears.
[0013] In this utility model, an integrated garment manufacturing and processing device is described. The garment to be processed is placed on a workbench. A circular block fixedly installed at the output end of the sewing machine frame cooperates with the presser foot and needle for sewing the garment. Two support plates are fixedly installed at the top of the workbench. A first motor is fixedly installed on one side of one of the support plates. A threaded rod is fixedly installed at the output end of the first motor. A spiral block is threadedly connected to the threaded rod, allowing the threaded rod to drive the spiral block to move, which in turn drives the second fixed block to move. Through the cooperation of the first motor, the threaded rod, and the spiral block, the position of the second fixed block can be adjusted, allowing the second fixed block to slide on one side of the second fixed plate. The second electric push rod is activated, driving the connecting circular block to move. A small motor is fixedly installed inside the connecting circular block, which then drives the grinding disc fixedly installed at its output end to rotate, grinding the metal products or zippers on the garment. A collection box is fixedly installed at the top of the second fixed block. Both sides of the collection box are integrally formed with air extraction pipes to facilitate the collection of debris and dust generated during the grinding process.
[0014] In this utility model, an integrated garment manufacturing and processing device is described. By activating the transmission device set on the workbench, the second motor is activated to drive one of the rotating rollers to rotate. The transmission device includes a linkage rod and multiple rotating rollers. Mounting gears are fixedly installed on the same side of the multiple rotating rollers. Two mounting gears on the same side mesh with each other. Large bevel gears are fixedly installed on the other side of the two rotating rollers. Small bevel gears are fixedly installed on both sides of the linkage rod. Two small bevel gears mesh with two large bevel gears respectively. Through the transmission device, power transmission between different components can be realized to enable them to work together and to transmit the processed fabric. An ironing device is set on one side of the fixed plate. An electric push rod fixedly installed in the fixed block drives the moving pressure plate and the ironing plate to move, realizing the ironing operation of the garment. Under the control of the control system, all components work together to complete the garment manufacturing and processing process.
[0015] This utility model has a reasonable structural design and integrates multiple functions through the cooperation of multiple mechanisms, including sewing, sanding, transmission, and ironing, which improves the efficiency of garment processing. The motor, threaded rod and other components work together to achieve precise position adjustment and function switching. The design of the transmission device can effectively realize the power transmission and collaborative work of different components, ensuring the smoothness of the processing process. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of an integrated garment manufacturing and processing device proposed in this utility model;
[0017] Figure 2 This is a cross-sectional structural schematic diagram of an integrated garment manufacturing and processing device proposed in this utility model;
[0018] Figure 3 This is a partial structural cross-sectional view of an integrated garment manufacturing and processing device proposed in this utility model;
[0019] Figure 4 for Figure 1 A magnified view of part A in the middle.
[0020] In the diagram: 1. Workbench; 2. Support leg; 3. Presser foot; 4. Needle; 5. Sewing machine frame; 6. First motor; 7. Support plate; 8. Rubber transmission sleeve; 9. Moving pressure plate; 10. Ironing board; 11. Fixed block one; 12. Fixed plate one; 13. Fixed plate two; 14. Rotating roller; 15. Mounting gear; 16. Second motor; 17. Electric push rod one; 18. Large bevel gear; 19. Small bevel gear; 20. Linkage rod; 21. Spiral block; 22. T-shaped strip; 23. Collection box; 24. Electric push rod two; 25. Fixed block two; 26. Small motor; 27. Grinding disc; 28. Air extraction pipe; 29. Round block; 30. Threaded rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Reference Figure 1-4 An integrated garment manufacturing and processing device includes: a workbench 1, a sewing machine frame 5 fixedly installed at the top of the workbench 1, a circular block 29 fixedly installed at the output end of the sewing machine frame 5, a presser foot 3 fixedly installed at the bottom end of the circular block 29, a machine needle 4 fixedly installed at the output end of the sewing machine frame 5, two support plates 7 fixedly installed at the top of the workbench 1, a second fixed plate 13 and a first fixed plate 12 fixedly installed on the sides of the support plates 7 respectively, a second fixed block 25 slidably installed on one side of the second fixed plate 13, an electric push rod 24 fixedly installed inside the second fixed block 25, a connecting circular block fixedly installed at the output end of the electric push rod 24, a small motor 26 fixedly installed inside the connecting circular block, a grinding disc 27 fixedly installed at the output end of the small motor 26, a collection box 23 fixedly installed at the top of the second fixed block 25, an air extraction pipe 28 integrally formed on both sides of the collection box 23, a grinding disc 27 fixedly installed at the top of the collection box 23, a transmission device on the workbench 1, and an ironing device on one side of the first fixed plate 12.
[0023] In this embodiment, the transmission device includes: a linkage rod 20 and multiple rotating rollers 14. The multiple rotating rollers 14 are rotatably mounted in the workbench 1. Small bevel gears 19 are fixedly mounted on the rotating rollers 14. Rubber transmission sleeves 8 are sleeved on the outside of the small bevel gears 19. Mounting gears 15 are fixedly mounted on the same side of the multiple rotating rollers 14. Two mounting gears 15 located on the same side mesh with each other. Large bevel gears 18 are fixedly mounted on the other side of the two rotating rollers 14. Small bevel gears 19 are fixedly mounted on both sides of the linkage rod 20. Two small bevel gears 19 mesh with two large bevel gears 18 respectively to transmit power to the processed fabric.
[0024] In this embodiment, the ironing device includes: a fixed block 11 and a movable pressure plate 9. The fixed block 11 is fixedly installed on one side of the fixed plate 12. An electric push rod 17 is fixedly installed inside the fixed block 11. The movable pressure plate 9 is fixedly installed at the output end of the electric push rod 17. An ironing plate 10 is fixedly installed at the bottom end of the movable pressure plate 9. Two lifting blocks are integrally formed at the top of the worktable 1. The ironing plate 10 and the movable pressure plate 9 are slidably installed between the two lifting blocks for ironing garments.
[0025] In this embodiment, a first motor 6 is fixedly installed on one side of one of the supporting plates 7. A threaded rod 30 is fixedly installed on the output end of the first motor 6. The threaded rod 30 is rotatably installed between the two first motors 6. A spiral block 21 is threadedly connected to the threaded rod 30. One side of the spiral block 21 is fixedly connected to the second fixed block 25 for better movement. Two T-shaped strips 22 are fixedly installed on one side of the second fixed block 25. The T-shaped strips 22 are slidably installed on one side of the second fixed plate 13. The second fixed plate 13 has sliding T-grooves that match the T-shaped strips 22 and sliding recesses that match the spiral blocks 21 for easy sliding and certain restriction.
[0026] In this embodiment, a second motor 16 is fixedly installed on one side of the workbench 1. The output end of the second motor 16 is fixedly connected to one of the rotating rollers 14. Multiple support legs 2 are fixedly installed at the bottom of the workbench 1 for support and to better stabilize it. A rotating groove matching the mounting gear 15 is opened in the workbench 1. A transmission groove matching the linkage rod 20 and two small bevel gears 19 is opened in the workbench 1 for better transmission.
[0027] In this embodiment, during use, the garment to be processed is placed on the workbench 1. The circular block 2, fixedly installed at the output end of the sewing machine frame 5, cooperates with the presser foot 3 and the needle 4 for sewing the garment. Two support plates 7 are fixedly installed at the top of the workbench 1. A first motor 6 is fixedly installed on one side of one of the support plates 7. A threaded rod 30 is fixedly installed at the output end of the first motor 6. A spiral block 21 is threaded onto the threaded rod 30. The threaded rod 30 drives the spiral block 21 to move, which in turn drives the fixed block 25 to move. Through the cooperation of the first motor 6, the threaded rod 30, and the spiral block 21, the position of the fixed block 25 can be adjusted, allowing the fixed block 25 to slide on one side of the fixed plate 23. The electric push rod 24 is activated, driving the connecting circular block to move. A small motor 26 is fixedly installed inside the connecting circular block. Then, the small motor 26 drives the grinding disc 27 fixedly installed at its output end to rotate, grinding the metal products or zippers on the garment. A collection box 23 is fixedly installed at the top of the fixed block 25. Each component is integrally molded with an exhaust pipe 28 for easy collection of debris and dust generated during the polishing process. Subsequently, the transmission device set on the start workbench 1 starts the second motor 16 to drive one of the rotating rollers 14 to rotate. The transmission device includes a linkage rod 20 and multiple rotating rollers 14. Mounting gears 15 are fixedly installed on the same side of the multiple rotating rollers 14, and two mounting gears 15 on the same side mesh with each other. Large bevel gears 18 are fixedly installed on the other side of the two rotating rollers 14. Small bevel gears 19 are fixedly installed on both sides of the linkage rod 20, and two small bevel gears 19 mesh with two large bevel gears 18 respectively. Through the transmission device, power transmission between different components can be realized to enable them to work together and transmit the processed fabric. An ironing device is set on one side of the fixed plate 12. The electric push rod 17 fixedly installed in the fixed block 11 drives the moving pressure plate 9 and the ironing plate 10 to move, realizing the ironing operation of the garment. Under the control of the control system, all components work together to complete the garment manufacturing process.
[0028] The above provides a detailed description of the integrated garment manufacturing and processing device provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A garment manufacturing and processing integrated apparatus, characterized by, include: A workbench (1) is provided, on the top of which a sewing machine frame (5) is fixedly installed. A circular block (29) is fixedly installed at the output end of the sewing machine frame (5). A presser foot (3) is fixedly installed at the bottom end of the circular block (29). A machine needle (4) is fixedly installed at the output end of the sewing machine frame (5). Two support plates (7) are fixedly installed at the top of the workbench (1). A second fixing plate (13) and a first fixing plate (12) are fixedly installed on both sides of the support plates (7). A second fixing block (25) is slidably installed on one side of the second fixing plate (13). 5) An electric push rod two (24) is fixedly installed inside. A connecting block is fixedly installed at the output end of the electric push rod two (24). A small motor (26) is fixedly installed inside the connecting block. A grinding disc (27) is fixedly installed at the output end of the small motor (26). A collection box (23) is fixedly installed at the top of the fixed block two (25). An air extraction pipe (28) is integrally formed on both sides of the collection box (23). A grinding disc (27) is fixedly installed at the top of the collection box (23). A transmission device is provided on the workbench (1). An ironing device is provided on one side of the fixed plate one (12).
2. The garment manufacturing and processing integrated apparatus according to claim 1, wherein, The transmission device includes: a linkage rod (20) and multiple rotating rollers (14). The multiple rotating rollers (14) are rotatably installed in the workbench (1). Small bevel gears (19) are fixedly installed on the rotating rollers (14). A rubber transmission sleeve (8) is sleeved on the outside of the small bevel gears (19). Mounting gears (15) are fixedly installed on the same side of the multiple rotating rollers (14). Two mounting gears (15) located on the same side mesh with each other. Large bevel gears (18) are fixedly installed on the other side of the two rotating rollers (14). Small bevel gears (19) are fixedly installed on both sides of the linkage rod (20). The two small bevel gears (19) mesh with the two large bevel gears (18) respectively.
3. The garment manufacturing and processing integrated apparatus according to claim 1, wherein, The ironing device includes: a fixed block (11) and a movable pressure plate (9). The fixed block (11) is fixedly installed on one side of the fixed plate (12). An electric push rod (17) is fixedly installed inside the fixed block (11). The movable pressure plate (9) is fixedly installed at the output end of the electric push rod (17). An ironing plate (10) is fixedly installed at the bottom end of the movable pressure plate (9). Two lifting blocks are integrally formed at the top of the workbench (1). The ironing plate (10) and the movable pressure plate (9) are slidably installed between the two lifting blocks.
4. The garment manufacturing and processing integrated apparatus according to claim 1, wherein, One of the supporting plates (7) is fixedly installed with a first motor (6) on one side. A threaded rod (30) is fixedly installed at the output end of the first motor (6). The threaded rod (30) is rotatably installed between the two first motors (6). A spiral block (21) is threadedly connected to the threaded rod (30). One side of the spiral block (21) is fixedly connected to the second fixing block (25).
5. The garment manufacturing and processing integrated apparatus according to claim 4, wherein, Two T-shaped strips (22) are fixedly installed on one side of the fixed block two (25). The T-shaped strips (22) are slidably installed on one side of the fixed plate two (13). The fixed plate two (13) has a sliding T-groove that matches the T-shaped strips (22) and a sliding recess that matches the spiral block (21).
6. The garment manufacturing and processing integrated apparatus according to claim 1, wherein, A second motor (16) is fixedly installed on one side of the workbench (1), and the output end of the second motor (16) is fixedly connected to one of the rotating rollers (14). Multiple support legs (2) are fixedly installed at the bottom of the workbench (1).
7. The garment manufacturing and processing integrated apparatus according to claim 6, wherein, The workbench (1) has a rotating groove that matches the mounting gear (15), and the workbench (1) has a transmission groove that matches the linkage rod (20) and two small bevel gears (19).