Rapid drying device for metallurgical auxiliary materials

Abstract

The utility model dry device technical field especially relates to metallurgical auxiliary material quick drying device, including the metallurgical auxiliary material quick screening treatment of in turn one filter box, two filter boxes and three filter boxes, one filter box, two filter boxes and three filter box between being equipped with the control valve and the guide chute for transmission metallurgical auxiliary material, one filter box, two filter boxes and three filter box all are equipped with the screening subassembly for screening metallurgical auxiliary material and carry out the scattering treatment of beating, one filter box, two filter boxes and three filter box side end are equipped with the drying temperature control module of auxiliary screening subassembly quick drying, pass through three filter box series connection design, combine the rotation scattering function of screening subassembly, realize the multistage refinement treatment of metallurgical auxiliary material, and every filter box independently configures drying temperature control module, adopts the linkage of heat conduction plate and temperature sensor, realizes temperature gradient control, avoids material overheating and caking, promotes overall drying sufficient effect.

Description

Technical Field

[0001] This utility model relates to the field of drying equipment technology, and in particular to a rapid drying device for metallurgical auxiliary materials. Background Technology

[0002] Metallurgical auxiliary materials refer to the general term for various auxiliary materials used in the metallurgical production process to assist the main raw materials in smelting and casting. The production of metallurgical auxiliary materials adopts special equipment and technology to carry out efficient dehydration treatment of materials. Its core lies in shortening the drying time by enhancing the heat and mass transfer efficiency.

[0003] Traditional drying equipment disperses materials using centrifugal discs and slingers, and uses hot air for convective drying. During the drying process, powder is easily scattered, resulting in low collection rate and increased cost. Symmetrically arranged fans are prone to airflow collision, causing powder to contaminate the inside of the fans, shortening the equipment life and reducing the overall drying effect. Utility Model Content

[0004] To overcome the problems of traditional drying devices that use hot air for convective drying of materials, where powder easily disperses during the drying process, resulting in low collection rates and increased costs, and where symmetrically arranged fans are prone to airflow collisions that cause powder contamination inside the fans and shorten equipment lifespan, this utility model provides a rapid drying device for metallurgical auxiliary materials.

[0005] The technical solution is as follows: A rapid drying device for metallurgical auxiliary materials includes a primary filter box, a secondary filter box, and a tertiary filter box for rapid screening of metallurgical auxiliary materials in sequence. Control valves and guide hoppers for conveying metallurgical auxiliary materials are provided between the primary filter box, the secondary filter box, and the tertiary filter box. Screening components for dispersing metallurgical auxiliary materials are provided inside the primary filter box, the secondary filter box, and the tertiary filter box. A drying temperature control module for rapid drying of the auxiliary screening components is provided on the side of the primary filter box, the secondary filter box, and the tertiary filter box.

[0006] Furthermore, the first-stage, second-stage, and third-stage filter boxes are integrally formed with protective boxes in the middle. The first-stage, second-stage, and third-stage filter boxes are integrated with circular boxes that process the corresponding screening components for metallurgical auxiliary materials. The protective boxes are covered with heat insulation sleeves.

[0007] Furthermore, the side wall of the circular box is equipped with a heat-conducting plate for the drying temperature control module, and the primary, secondary, and tertiary filter boxes are equipped with display screens.

[0008] Furthermore, the control valve is symmetrically equipped with a closing plate at the bottom, and an adjusting shaft is located at the center of the closing plate. One end of the adjusting shaft is connected to a signal module, which includes a battery box, an indicator light, and a signal device that are electrically connected to each other.

[0009] Furthermore, the screening assembly includes a rotating shaft with connecting plates at both ends. Several sets of screen cylinders are arranged circumferentially around the rotating shaft. An extension frame is fixed between the screen cylinders and the rotating shaft. A connecting shaft is connected to one end of the rotating shaft, and a fixed sleeve is fitted on the connecting shaft. A drive motor is connected to one end of the connecting shaft, and the drive motor drives the connecting shaft and the rotating shaft to rotate the screen cylinders.

[0010] Furthermore, several sets of separation grooves are circumferentially opened on the screen cylinder, and several sets of screen plates are circumferentially fixed near the edge of the two sets of connecting plates. A shovel plate is fixed to the outside of the screen plates, and a screen groove is formed between the two sets of screen plates.

[0011] Furthermore, the outer end of the rotating shaft is surrounded by several sets of curved frames, and the center of the rotating shaft is provided with several sets of conduction columns corresponding to the curved frames. One end of the conduction column is connected to a control board, and the outer end of the control board is electrically connected to a lithium battery pack.

[0012] Furthermore, the drying temperature control module includes an electrically connected control box, a temperature sensor, a heater, a wireless module, and a battery box. A control screen is installed in the middle of the control box, and several sets of ventilation slots are distributed on the control box.

[0013] The beneficial effects are: This utility model achieves multi-stage fine processing of metallurgical auxiliary materials through a three-stage filter box series design combined with the rotary dispersing function of the screening component, effectively solving the problem of easy powder dispersion in traditional devices and improving the material collection rate.

[0014] The screening assembly adopts a curved frame and transmission column design. The rotating shaft drives the screen cylinder to rotate, and the shovel scrapes the screening trough to prevent material blockage. Each filter box is independently equipped with a drying temperature control module, which uses a heat-conducting plate and temperature sensor to achieve temperature gradient control, avoid material overheating and clumping, and improve the overall drying effect. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the rapid drying device for metallurgical auxiliary materials according to this utility model.

[0016] Figure 2 This is a schematic diagram of the primary filter box of this utility model;

[0017] Figure 3 This is a schematic diagram of the screening component of this utility model;

[0018] Figure 4 This is a schematic diagram of the screening component of this utility model from another angle;

[0019] Figure 5 This is a schematic diagram of the connecting plate of this utility model.

[0020] In the attached diagram, the following are the reference numerals: 1. Primary filter box; 2. Secondary filter box; 3. Tertiary filter box; 4. Control valve; 5. Feed hopper; 6. Sieving assembly; 7. Drying temperature control module; 101. Protective box; 102. Circular box; 103. Insulation sleeve; 104. Display screen; 401. Signal module; 402. Adjusting shaft; 601. Rotating shaft; 602. Sieving plate; 603. Shovel plate; 604. Screen cylinder; 605. Connecting plate; 606. Connecting shaft; 607. Drive motor; 608. Fixing sleeve; 609. Extension frame; 610. Separation tank; 611. Curved frame; 612. Lithium battery pack; 613. Control board; 614. Conducting column; 701. Control panel; 702. Ventilation trough. Detailed Implementation

[0021] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0022] like Figure 1 - Figure 5 As shown, the rapid drying device for metallurgical auxiliary materials includes a primary filter box 1, a secondary filter box 2, and a tertiary filter box 3 for rapid screening of metallurgical auxiliary materials in sequence. A control valve 4 and a guide hopper 5 for conveying metallurgical auxiliary materials are provided between the primary filter box 1, the secondary filter box 2, and the tertiary filter box 3. Each of the primary filter box 1, the secondary filter box 2, and the tertiary filter box 3 is equipped with a screening component 6 for dispersing the metallurgical auxiliary materials. A drying temperature control module 7 for rapid drying of the screening component 6 is provided on the side of the primary filter box 1, the secondary filter box 2, and the tertiary filter box 3. Through the series design of the tertiary filter boxes 3, combined with the rotation and dispersing function of the screening component 6, multi-stage fine processing of metallurgical auxiliary materials is achieved, effectively solving the problem of easy powder dispersion in traditional devices.

[0023] Please see Figure 2 - Figure 4 In this embodiment, a protective box 101 is integrally formed in the middle of the primary filter box 1, the secondary filter box 2, and the tertiary filter box 3. A circular box 102 for processing metallurgical auxiliary materials corresponding to the screening components 6 is integrated inside the primary filter box 1, the secondary filter box 2, and the tertiary filter box 3. The circular box 102 and the protective box 101 are integrally formed (material: Q235 carbon steel, wall thickness 3mm) to reduce the thermal bridge effect. The protective box 101 is covered with a heat insulation sleeve 103. A heat-conducting plate for the drying temperature control module 7 is installed on the side wall of the circular box 102. A display screen 104 is installed on the primary filter box 1, the secondary filter box 2, and the tertiary filter box 3. Each filter box is independently equipped with a drying temperature control module 7. The heat-conducting plate and the temperature sensor (model: PT100, accuracy ±0.1℃) are linked to achieve temperature gradient control (150℃ for primary, 120℃ for secondary, and 90℃ for tertiary) to avoid the material from overheating and clumping.

[0024] Please see Figure 3- Figure 4 In this embodiment, the control valve 4 has symmetrically arranged closing plates at its bottom, and an adjusting shaft 402 is provided at the center of the closing plates. One end of the adjusting shaft 402 is connected to a signal module 401. The signal module 401 includes a battery box, an indicator light, and a signal device that are electrically connected to each other. The sieving assembly 6 includes a rotating shaft 601, and connecting plates 605 are connected to both ends of the rotating shaft 601. Several sets of sieve cylinders 604 are arranged circumferentially around the rotating shaft 601. An extension frame 609 is fixedly connected between the sieve cylinders 604 and the rotating shaft 601. One end is connected to a connecting shaft 606, and a fixing sleeve 608 is fitted on the connecting shaft 606. One end of the connecting shaft 606 is connected to a drive motor 607. The drive motor 607 drives the connecting shaft 606 and the rotating shaft 601 to rotate the screen cylinder 604. The screening component 6 adopts a curved frame 611 and a transmission column 614 design. The rotating shaft 601 (material: 304 stainless steel) drives the screen cylinder 604 (screen hole diameter 0.5mm) to rotate. Combined with the scraper plate 603 (material: wear-resistant ceramic) scraping the screening trough, it prevents material blockage.

[0025] Please see Figure 4 - Figure 5 In this embodiment, the sieve cylinder 604 is provided with several sets of separation grooves 610 circumferentially. Several sets of sieve plates 602 are circumferentially fixed near the edge of the two sets of connecting plates 605 (the spacing between the sieve plates 602 is 2mm, optimized based on the particle size distribution of metallurgical auxiliary materials (D50=1.5mm), balancing sieve efficiency and throughput). Shovel plates 603 are fixed to the outside of the sieve plates 602. A sieve groove is formed between the two sets of sieve plates 602. Several sets of curved frames 611 are circumferentially arranged at the outer end of the rotating shaft 601. Several sets of conduction columns 614 corresponding to the curved frames 611 are provided at the center of the rotating shaft 601. One end of the conduction column 614 is connected to a control board 613. The outer end of the control board 613 is electrically connected to a lithium battery pack 612. The drying temperature control module 7 includes an electrically connected electronic control box, a temperature sensor, a heater, a wireless module, and a battery box. The drying temperature control module 7 integrates a heater. The device consists of a PTC ceramic heating element (500W) and a wireless module (model: ESP32, operating frequency band 2.4GHz). The protective box 101 is externally covered with a silicone heat insulation sleeve 103 (5mm thick, thermal conductivity 0.03W / m·K) to reduce heat loss and prevent damage to the control module from high temperatures. The temperature data is monitored in real time through the control box (including the control screen 701: resolution 800×480). Hot air circulation is achieved in combination with the ventilation slots 702 (5mm in diameter). The control screen 701 is installed in the middle of the control box, and several sets of ventilation slots 702 are distributed on the control box. The control valve 4 closing plate is driven by the signal module 401 (including lithium battery pack 612: rated voltage 3.7V, capacity 2000mAh) to drive the adjustment shaft 402 to achieve precise opening and closing, avoiding the powder contamination problem caused by the counter-current of traditional fans.

[0026] Metallurgical auxiliary materials enter through the inlet of the primary filter box 1. The drive motor 607 (model: 57BLDC, rated torque 1.2N·m) drives the rotating shaft 601 to rotate through the connecting shaft 606. The separation groove 610 (diameter 1mm) on the screen cylinder 604 and the screen plate 602 (spacing 2mm) work together to break up the agglomerated materials into powder.

[0027] The shovel plate 603 (angle 45°) scrapes the inner wall of the screening tank to prevent material from adhering. The screened material enters the secondary filter box 2 through the guide hopper 5. The substandard material is intercepted by the closing plate (material: 304 stainless steel, thickness 2mm) and re-screened.

[0028] The electrical control box of the drying temperature control module 7 receives the temperature sensor signal, controls the output power of the heater, and conducts heat evenly to the inside of the circular box 102 through the heat conduction plate (material: aluminum alloy 6061, thickness 3mm). The wireless module transmits the temperature data to the PLC control system, automatically adjusts the opening angle of the ventilation slot 702 (0°-90°) to maintain the stable temperature inside the chamber, and at the same time discharges moisture.

[0029] When the material in the three-stage filter box 3 reaches the preset dryness level, the signal module 401 triggers the closing plate to open, and the material is discharged through the control valve 4.

[0030] If material accumulates in a certain stage of the filter box, the conduction column 614 (material: brass, diameter 8mm) drives the rotating shaft 601 to rotate in the opposite direction through the control board 613 (powered by the lithium battery pack 612) to assist in clearing the material.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for rapid drying of metallurgical auxiliaries, characterized in that: It includes a primary filter box (1), a secondary filter box (2) and a tertiary filter box (3) for rapid screening of metallurgical auxiliary materials in sequence. A control valve (4) and a guide hopper (5) for conveying metallurgical auxiliary materials are provided between the primary filter box (1), the secondary filter box (2) and the tertiary filter box (3). The primary filter box (1), the secondary filter box (2) and the tertiary filter box (3) are all equipped with a screening component (6) for screening and dispersing metallurgical auxiliary materials. The primary filter box (1), the secondary filter box (2) and the tertiary filter box (3) are equipped with a drying temperature control module (7) for rapid drying of auxiliary screening components (6) on the side.

2. The metallurgical auxiliary material rapid drying apparatus according to claim 1, characterized in that, A protective box (101) is integrally formed in the middle of the primary filter box (1), the secondary filter box (2) and the tertiary filter box (3). A circular box (102) for processing metallurgical auxiliary materials corresponding to the screening components (6) is integrated inside the primary filter box (1), the secondary filter box (2) and the tertiary filter box (3). The protective box (101) is covered with a heat insulation sleeve (103).

3. The metallurgical material quick drying device according to claim 2, characterized in that, The side wall of the circular box (102) is equipped with a heat-conducting plate for the drying temperature control module (7), and the primary filter box (1), the secondary filter box (2) and the tertiary filter box (3) are equipped with display screens (104).

4. The metallurgical material quick drying device according to claim 1, characterized in that, The control valve (4) has a symmetrical closing plate at the bottom. The center of the closing plate has an adjusting shaft (402). One end of the adjusting shaft (402) is connected to a signal module (401). The signal module (401) includes a battery box, an indicator light and a signal device that are electrically connected to each other.

5. The rapid drying device for metallurgical auxiliary materials according to claim 1, characterized in that, The screening assembly (6) includes a rotating shaft (601), with connecting plates (605) connected to both ends of the rotating shaft (601). Several sets of screen cylinders (604) are arranged circumferentially around the rotating shaft (601). An extension frame (609) is fixedly connected between the screen cylinders (604) and the rotating shaft (601). A connecting shaft (606) is connected to one end of the rotating shaft (601). A fixing sleeve (608) is fitted on the connecting shaft (606). A drive motor (607) is connected to one end of the connecting shaft (606). The drive motor (607) drives the connecting shaft (606) and the rotating shaft (601) to rotate the screen cylinders (604).

6. The rapid drying device for metallurgical auxiliary materials according to claim 5, characterized in that, Several sets of separation grooves (610) are circumferentially opened on the screen cylinder (604). Several sets of screen plates (602) are circumferentially fixed near the edge of the two sets of connecting plates (605). A shovel plate (603) is fixed to the outside of the screen plate (602). A screen groove is formed between the two sets of screen plates (602).

7. The rapid drying device for metallurgical auxiliary materials according to claim 5, characterized in that, The outer end of the rotating shaft (601) is surrounded by several sets of curved frames (611). The center of the rotating shaft (601) is provided with several sets of conduction columns (614) corresponding to the curved frames (611). One end of the conduction column (614) is connected to a control board (613). The outer end of the control board (613) is electrically connected to a lithium battery pack (612).

8. The rapid drying device for metallurgical auxiliary materials according to claim 1, characterized in that, The drying temperature control module (7) includes an electrical control box, a temperature sensor, a heater, a wireless module and a battery box that are electrically connected to each other. A control screen (701) is installed in the middle of the electrical control box, and several sets of ventilation slots (702) are distributed on the electrical control box.

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