High-frequency pulse battery integrated repairing device

By designing a high-frequency pulse battery integrated repair device, a stable battery fixation and batch repair can be achieved using a fixing plate and drive components. This solves the problems of poor battery fixation and low repair efficiency, and improves the efficiency of battery repair and the convenience of electrolyte drainage.

CN224384294UActive Publication Date: 2026-06-19FUJIAN POLYTECHNIC OF INFORMATION TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN POLYTECHNIC OF INFORMATION TECH
Filing Date
2025-04-30
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing technologies do not provide adequate battery fixation and can only repair one battery at a time, making it difficult to achieve batch repairs and resulting in low repair efficiency.

Method used

A high-frequency pulse battery integrated repair device was designed, comprising a repair frame, a fixing plate, side clamps, a pressure plate, and a drive assembly. The side clamps and pressure plate stabilize and fix the battery, while the fixing plates are evenly spaced on the repair frame. Combined with the drive assembly, multiple batteries can rotate synchronously and electrolyte can be poured out.

Benefits of technology

It enables stable fixation and batch repair of batteries, improves repair efficiency, simplifies the electrolyte drainage process, and enhances the overall efficiency of battery repair.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high frequency pulse battery integrated repair device, including the repair frame and battery high frequency pulse repair appearance, the fixed disc of equal interval is arranged on the upper end of repair frame, the both sides of fixed disc all are provided with the side clamping plate for clamping battery, the rotation structure is constituted between fixed disc and repair frame, and the rear side fixed connection of fixed disc upper end is limited to block, and the arc -shaped groove of setting up in the rear end of repair frame is slidably connected to block, the rear end of repair frame is provided with drive assembly, and drive assembly drives a plurality of fixed disc on the repair frame to rotate simultaneously, and the front side equal interval mounting of repair frame has battery high frequency pulse repair appearance. This high frequency pulse battery integrated repair device can repair multiple batteries simultaneously, improve the repair efficiency of battery, when needing to pour out the waste electrolyte in the battery, through drive assembly can drive multiple fixed disc on the repair frame to rotate simultaneously.
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Description

Technical Field

[0001] This utility model relates to the field of battery repair technology, specifically a high-frequency pulse battery integrated repair device. Background Technology

[0002] Battery repair refers to the maintenance and repair of degraded rechargeable batteries, such as lead-acid batteries or lithium batteries, using physical or chemical means to restore their capacity. When repairing lead-acid batteries, a high-frequency pulse battery repair device is often used. The high-frequency pulse battery repair device emits short, high-frequency current pulses to stimulate the chemical reaction inside the battery, thereby achieving the purpose of repairing the battery.

[0003] As disclosed in announcement number CN217740623U, an integrated device for testing and repairing lead-acid batteries includes a frame, a rotating frame, a repair fluid dripping device, and a high-frequency pulse repair instrument mounted on the frame. The rotating frame is mounted on the frame via a rotating mechanism, and a groove is provided below the rotating frame, within which a fluid receiving tank is movably disposed. This utility model provides an integrated device for testing and repairing lead-acid batteries that can perform testing before battery repair to determine whether repair is necessary, and can effectively improve battery capacity after repair, with good repair effect, high repair rate, low cost, convenient use, and short repair time.

[0004] However, existing technologies have problems such as poor battery fixation, only being able to repair one battery at a time, making it inconvenient to repair batteries in batches, and having low battery repair efficiency. For example, the comparative patents listed above have this problem.

[0005] To address these issues, we propose a high-frequency pulse battery integrated repair device. Utility Model Content

[0006] The purpose of this invention is to provide a high-frequency pulse battery integrated repair device to solve the problems mentioned in the background art, such as poor battery fixation effect, the inability to repair only one battery at a time, inconvenience for batch repair of batteries, and low battery repair efficiency.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-frequency pulse battery integrated repair device, comprising a repair frame and a battery high-frequency pulse repair instrument;

[0008] Also includes:

[0009] The fixing plates are evenly spaced on the upper end of the repair frame. The left and right sides of the fixing plates are provided with side clamps for holding the battery. The fixing plates and the repair frame form a rotating structure. The rear side of the upper end of the fixing plates is fixedly connected to a limiting block, and the limiting block is slidably connected in an arc-shaped groove opened at the rear end of the repair frame.

[0010] The repair frame is equipped with a drive component at its rear end, and the drive component simultaneously drives multiple fixed disks to rotate on the repair frame.

[0011] Preferably, a battery high-frequency pulse repair device is installed at equal intervals on the front side of the repair frame.

[0012] Preferably, the repair frame has a connecting groove in the middle, and the bottom of the connecting groove is inclined from right to left, while a notch is provided on the left side of the connecting groove.

[0013] Preferably, a support plate is fixedly connected to the front side of the lower end of the fixed disk, and the battery being repaired is placed on the support plate.

[0014] Preferably, both sides of the fixed plate are threaded with connecting bolts, and the side clamp is rotatably connected to the side of the side clamp closest to the vertical central axis of the fixed plate, and the side clamp and the fixed plate form a left-right sliding structure.

[0015] Preferably, the front side of the fixed plate is provided with a pressure plate for pressing the battery, and a fixing rod is fixedly connected to the lower end of the pressure plate. The pressure plate drives the fixing rod to be inserted into the middle of the support plate, and a fixing cap for locking and limiting is threaded on the outer surface of the fixing rod.

[0016] The pressure plate is attached to the front side of the battery.

[0017] Preferably, the fixing cap is fitted to the lower end of the support plate.

[0018] Preferably, the drive assembly includes a fixed plate fixedly connected to the middle of the rear end of the repair frame, a servo motor installed in the middle of the fixed plate, a gear fixedly connected to the rear end of the fixed plate, a crossbar for connection, and auxiliary plates fixedly connected to the left and right sides of the rear end of the repair frame.

[0019] Preferably, the output end of the servo motor is connected to the gear in the middle position, and the upper end of the gear is meshed with a crossbar.

[0020] Preferably, the horizontal bar and the auxiliary plate form a left-right sliding structure.

[0021] Compared with the prior art, the beneficial effects of this utility model are: the high-frequency pulse battery integrated repair device can stably fix the battery to be repaired on the support plate through the side clamp and pressure plate, and the fixed plate and the support plate are equally spaced on the repair frame, which can repair multiple batteries at the same time, improving the battery repair efficiency. When it is necessary to pour out the waste electrolyte in the battery, the drive component can drive multiple fixed plates to rotate on the repair frame at the same time. In addition, combined with the limiting block sliding in the arc groove, the fixed plate can also be limited during the rotation, improving the stability of the fixed plate during the rotation.

[0022] 1. It is equipped with a connecting groove, side clamps and pressure plates. The connecting groove can receive the electrolyte at the pouring point, and the bottom of the connecting groove is inclined to discharge the received electrolyte outward. Combined with the side clamps and pressure plates, it is easy to stably clamp the battery.

[0023] 2. It is equipped with a fixed plate, a support plate, a limiting block and an arc groove. The fixed plate and the support plate are set at equal intervals on the repair frame, which facilitates batch repair of batteries. In addition, the fixed plate rotates in the arc groove in conjunction with the limiting block, which improves the stability of the fixed plate rotating on the repair frame.

[0024] 3. A drive assembly is provided, which includes a fixed plate, a servo motor, gears, crossbars, and an auxiliary plate. Through the setting of the drive assembly, multiple fixed disks can be driven to rotate on the repair frame at the same time to pour out the electrolyte. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0027] Figure 3 This is a bottom view of the fixed plate, support plate, side clamping plate and pressure plate of this utility model;

[0028] Figure 4 This is a rear view structural diagram of the fixed disc, side clamp, pressure plate, limiting block and gear of this utility model;

[0029] Figure 5 This is an exploded view of the pressure plate, fixing rod, and limiting block of this utility model;

[0030] Figure 6 This is a schematic diagram of the overall structure of the drive component of this utility model.

[0031] In the diagram: 1. Repair frame; 2. Battery high-frequency pulse repair instrument; 3. Connecting groove; 4. Fixing plate; 5. Support plate; 6. Connecting bolt; 7. Side clamp; 8. Pressure plate; 9. Fixing rod; 10. Fixing cap; 11. Limiting block; 12. Arc groove; 13. Drive assembly; 14. Fixing plate; 15. Servo motor; 16. Gear; 17. Horizontal bar; 18. Auxiliary plate. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figures 1-6 .

[0034] To address the problems of poor battery fixation in existing technologies, the inconvenience of batch repairing batteries, and low battery repair efficiency, this solution provides a high-frequency pulse battery integrated repair device. The device comprises a repair frame 1 and a high-frequency pulse battery repair instrument 2. Side clamps 7 for holding the battery are provided on both sides of the fixing plate 4. The fixing plate 4 and the repair frame 1 form a rotating structure. A limiting block 11 is fixedly connected to the rear side of the upper end of the fixing plate 4, and the limiting block 11 is slidably connected in an arc-shaped groove 12 opened at the rear end of the repair frame 1. A drive assembly 13 is provided at the rear end of the repair frame 1, and the drive assembly 13 simultaneously drives multiple fixing plates 4 to rotate on the repair frame 1.

[0035] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the repair frame 1 is equipped with multiple fixed plates 4. The lower end of the fixed plate 4 is fixedly connected to a support plate 5. First, the battery to be repaired is placed on the support plate 5, and the inner side of the battery is in close contact with the fixed plate 4. Then, the support plates 5, which are threaded to the left and right ends of the fixed plate 4, are rotated. The support plate 5 and the connecting bolt 6 rotate, which in turn pushes the connecting bolt 6 and the fixed plate 4 to slide left and right. The connecting bolt 6 clamps the side of the battery. Then, the battery cover is opened. After opening, the pressure plate 8 is placed on the front side of the battery. The pressure plate 8 presses and fixes the battery. At the same time, the pressure plate 8 drives the fixing rod 9 to be inserted into the front side of the support plate 5. Then, the fixing cap 10, which is threaded to the outer surface of the fixing rod 9, is rotated, so that the fixing cap 10 is in close contact with the lower front side of the support plate 5, which limits the position between the pressure plate 8 and the support plate 5, and completes the stable clamping and fixing of the battery. Then, the above operation is repeated to place multiple batteries on the support plates 5 in different positions. Multiple batteries can be repaired at the same time, which is highly efficient.

[0036] When it is necessary to drain the electrolyte from inside the battery, such as Figure 1 , Figure 2 and Figure 6 As shown, the drive assembly 13 includes a fixed plate 14 fixedly connected to the middle of the rear end of the repair frame 1, a servo motor 15 installed in the middle of the fixed plate 14, a gear 16 fixedly connected to the rear end of the fixed disk 4, a crossbar 17 for connection, and auxiliary plates 18 fixedly connected to the left and right sides of the rear end of the repair frame 1. When the servo motor 15 is started, it drives the gear 16 in the middle position to rotate. The gear 16 meshes with the crossbar 17, thereby causing the crossbar 17 to drive the gears 16 on both sides to rotate. The crossbar 17 slides with the auxiliary plates 18. The gear 16 drives the fixed disk 4 to rotate on the repair frame 1, thereby driving multiple fixed disks 4 to rotate at the same time. The fixed disk 4 drives the battery to flip, thereby pouring out the waste electrolyte in the battery. Moreover, during the rotation of the fixed disk 4, the limiting block 11 slides in the arc groove 12, thereby improving the stability of the fixed disk 4 during the rotation process.

[0037] In addition, the waste electrolyte is poured into the connecting tank 3, and the bottom of the connecting tank 3 is inclined. A notch is provided on the left side of the connecting tank 3. The waste electrolyte is discharged outward through the notch on the left side of the connecting tank 3 and collected by an external container. Then, an appropriate amount of repair fluid is added to the battery until there are no black turbid impurities. In addition, combined with the setting of the battery high-frequency pulse repair device 2, the battery high-frequency pulse repair device 2 emits short, high-frequency current pulses to stimulate the chemical reaction inside the battery and repair the battery. The battery high-frequency pulse repair device 2 used in this solution is completely consistent with that in the prior art and belongs to the existing conventional technology, so it will not be described in detail.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-frequency pulse battery integrated repair device, comprising a repair frame (1) and a battery high-frequency pulse repair instrument (2). Its features are, Also includes: A fixed plate (4) is set at equal intervals on the upper end of the repair frame (1). Side clamps (7) for holding batteries are provided on both the left and right sides of the fixed plate (4). The fixed plate (4) and the repair frame (1) form a rotating structure. A limit block (11) is fixedly connected to the rear side of the upper end of the fixed plate (4). At the same time, the limit block (11) is slidably connected in the arc groove (12) opened at the rear end of the repair frame (1). The repair frame (1) is provided with a drive component (13) at its rear end, and the drive component (13) simultaneously drives multiple fixed disks (4) to rotate on the repair frame (1).

2. The high-frequency pulse battery integrated repair device according to claim 1, characterized in that: The battery high-frequency pulse repair device (2) is installed at equal intervals on the front side of the repair frame (1).

3. The high-frequency pulse battery integrated repair device according to claim 1, characterized in that: The repair frame (1) has a connecting groove (3) in the middle, and the bottom of the connecting groove (3) is inclined from right to left. At the same time, a notch is provided on the left side of the connecting groove (3).

4. The high-frequency pulse battery integrated repair device according to claim 1, characterized in that: A support plate (5) is fixedly connected to the front side of the lower end of the fixed plate (4), and the repaired battery is placed on the support plate (5).

5. The high-frequency pulse battery integrated repair device according to claim 4, characterized in that: Both sides of the fixed plate (4) are threaded with connecting bolts (6), and the side clamp (7) is rotatably connected to the side of the fixed plate (4) perpendicular to the central axis, and the side clamp (7) and the fixed plate (4) form a left and right sliding structure.

6. The high-frequency pulse battery integrated repair device according to claim 5, characterized in that: The front side of the fixed plate (4) is provided with a pressure plate (8) for pressing the battery, and the lower end of the pressure plate (8) is fixedly connected with a fixing rod (9). The pressure plate (8) drives the fixing rod (9) to be inserted into the middle of the support plate (5). At the same time, the outer surface of the fixing rod (9) is threaded with a fixing cap (10) for locking and limiting. The pressure plate (8) is attached to the front side of the battery.

7. The high-frequency pulse battery integrated repair device according to claim 6, characterized in that: The fixing cap (10) is fitted to the lower end of the support plate (5).

8. The high-frequency pulse battery integrated repair device according to claim 1, characterized in that: The drive assembly (13) includes a fixed plate (14) fixedly connected to the middle of the rear end of the repair frame (1), a servo motor (15) installed in the middle of the fixed plate (14), a gear (16) fixedly connected to the rear end of the fixed disk (4), a crossbar (17) for connection, and auxiliary plates (18) fixedly connected to the left and right sides of the rear end of the repair frame (1).

9. The high-frequency pulse battery integrated repair device according to claim 8, characterized in that: The output end of the servo motor (15) is connected to the gear (16) in the middle position, and the upper end of the gear (16) is meshed with a crossbar (17).

10. A high-frequency pulse battery integrated repair device according to claim 9, characterized in that: The horizontal bar (17) and the auxiliary plate (18) form a left-right sliding structure.