Modular fecal clean-up system for swine transport cages

Abstract

The utility model belongs to live pig transportation equipment technical field, concretely is a kind of modularization live pig transportation cage excrement cleaning system, including frame system, sliding support frame, flexible manure collecting unit and temporary storage unit, the frame system is fixedly installed with transport vehicle, several sliding support frames of parallel arrangement are installed on the frame system, the sliding support frame is used to carry live pig of transportation, the sliding support frame can be combined / separated to realize the improvement of cleaning efficiency by sliding relative to frame system, flexible manure collecting unit is installed on each sliding support frame to collect the excrement generated by live pig on corresponding sliding support frame, to avoid falling on other sliding support frame.Flexible manure collecting unit precisely receives, closed collection layer excrement, combined with gravity self-flow sewage design, effectively solve the core problem of high residual rate of traditional cage excrement.

Description

Technical Field

[0001] This utility model relates to the technical field of pig transportation equipment, specifically a modular pig transportation cage manure cleaning system. Background Technology

[0002] In the transportation and temporary storage of live pigs, excrement contamination is the core problem leading to cross-infection among pig herds and deterioration of the transportation environment. According to statistics from the agricultural sector, each pig produces an average of 2.5 kg of excrement during a single transport trip. Traditional transport cages lack efficient collection mechanisms, resulting in a fecal residue rate of over 30%, which becomes an important route for the spread of pathogens such as African swine fever.

[0003] Some vehicles have metal manure troughs welded to the bottom of the cages, but cleaning requires lifting and turning the entire cage over, which requires specialized lifting equipment and relatively strict requirements on the operators' skills, resulting in high overall operating costs. Some use bamboo strips or plastic grids, which can achieve initial separation, but these relatively poor structural strength gaps can easily trap pig hooves and cause damage. At the same time, due to insufficient strength and rigidity, they are prone to deformation, resulting in a higher rate of residual feces in deformed areas, which can easily lead to the spread of pathogens.

[0004] Furthermore, the dismantling of traditional latrines requires an average of three people working together to clean up the waste. The process is cumbersome, takes a long time, reduces transportation efficiency, and increases overall transportation costs. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a modular pig transport cage manure cleaning system, including a frame system, sliding support frames, flexible manure collection units, and temporary storage units. The frame system is fixedly installed with the transport vehicle. Several parallel sliding support frames are installed on the frame system. The sliding support frames are used to carry the transported pigs. The sliding support frames can slide relative to the frame system to engage / disengage, thereby improving cleaning efficiency. Each sliding support frame is equipped with a flexible manure collection unit to collect the manure produced by the pigs on the corresponding sliding support frame, preventing it from falling onto other sliding support frames.

[0006] The sliding support frame includes crossbeams, longitudinal beams, and perforated support plates. The frame system has multiple parallel sliding grooves. The crossbeams and longitudinal beams are spliced ​​perpendicularly to each other to form a single-layer square frame structure. The perforated support plates are fixedly installed on the top surface of the single-layer square frame structure. The crossbeams slide in conjunction with the sliding grooves.

[0007] Preferably, both the crossbeams and longitudinal beams are circular steel pipes, which are hot-dip galvanized.

[0008] Preferably, the flexible manure collection unit includes a triangular fixing plate, a hanging ring, a waterproof cloth, and a hanging rope. The two ends of the sliding support frame are suspended by the hanging rope and the triangular fixing plate is installed. The pointed end of the triangular fixing plate faces downward and the top surface is provided with a hanging ring that cooperates with the hanging rope. The bottom edges of the two triangular fixing plates are fixedly attached to the waterproof cloth, and the two triangular fixing plates and the waterproof cloth form a triangular space.

[0009] Preferably, the temporary storage unit includes a drain pipe, a drain trough, and a collection trough. The drain pipe is connected to the lowest end of one of the triangular fixing plates. The drain trough is fixedly installed on the frame system. The drain troughs are arranged vertically and are all connected to all the drain pipes. The collection trough is installed at the bottom of the frame system and is connected to the bottom end of the drain pipe.

[0010] Preferably, the triangular fixing plate on the side closer to the sewage trough is positioned lower than the triangular fixing plate on the side farther from the sewage trough, and each triangular fixing plate is provided with a counterweight at its bottom.

[0011] Compared with the prior art, this utility model provides a modular pig transport cage manure cleaning system, which has the following beneficial effects:

[0012] The flexible manure collection unit precisely receives and seals the manure within its layer. Combined with a gravity-fed drainage design, it effectively solves the core problem of high manure residue rates in traditional cages, significantly reducing the risk of pathogens remaining and spreading within the cages. The sliding support frame can be independently pulled out, eliminating the need for hoisting and tilting the entire cage. The flexible manure collection unit facilitates quick disassembly, cleaning, and replacement. The temporary storage unit (manure collection trough) enables centralized manure discharge, simplifying the cleaning process. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0015] Figure 3 This is a three-dimensional structural diagram of the sliding support frame of this utility model;

[0016] Figure 4 This is the front view of the present invention;

[0017] Figure 5 for Figure 4 Enlarged view of part A;

[0018] Figure 6 This is a schematic diagram of the three-dimensional structure of the triangular fixing plate.

[0019] In the diagram: 1. Column; 2. Slide groove; 3. Horizontal beam; 4. Longitudinal beam; 5. Perforated support plate; 6. Triangular fixing plate; 601. Lifting ring; 602. Counterweight block; 7. Drain pipe; 8. Waterproof cloth; 9. Drain trough; 10. Sewage collection trough; 11. Lifting rope. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example

[0022] The following is combined with Figures 1 to 6 This application introduces a modular pig transport cage manure cleaning system, including a frame system, a sliding support frame, a flexible manure collection unit, and a temporary storage unit. The frame system is fixedly installed with the transport vehicle, such as... Figure 1 The frame system consists of columns 1 fixedly connected to the transport vehicle. The connection between the columns 1 and the transport vehicle is preferably made by bolts. Several parallel sliding support frames are installed on the frame system. The sliding support frames are used to support the transported pigs. The sliding support frames can slide relative to the frame system to join / separate to improve cleaning efficiency. Each sliding support frame is equipped with a flexible manure collection unit to collect the manure produced by the pigs on the corresponding sliding support frame and prevent it from falling onto other sliding support frames.

[0023] The sliding support frame includes a crossbeam 3, longitudinal beams 4, and a perforated support plate 5. The frame system has multiple layers of parallel sliding grooves 2. The crossbeams 3 and longitudinal beams 4 are perpendicularly spliced ​​to form a single-layer square frame structure. The perforated support plate 5 is fixedly installed on the top surface of the single-layer square frame structure, and the crossbeams 3 slide in conjunction with the sliding grooves 2. Therefore, when cleaning the sliding support frame, it can be pulled out along the sliding grooves 2 for individual cleaning, achieving efficient cleaning. It is worth noting that during transportation, the crossbeams 3 and sliding grooves 2 can be fixed using threads or clips; the fixing method is a conventional fastening solution, and the specific fixing method will not be described in detail.

[0024] Both the crossbeams 3 and longitudinal beams 4 are circular steel pipes, which are hot-dip galvanized. Structural strength and deformation resistance: The circular steel pipes provide excellent bending and torsional strength, effectively bearing the loads from the pigs' movements, preventing deformation of the support frame, ensuring the flatness of the perforated support plate 5, and reducing areas of fecal residue caused by deformation. The hot-dip galvanized layer significantly improves the steel's corrosion resistance in humid, manure-scarce environments, greatly extending the service life of the support frame and reducing maintenance and replacement costs due to rust damage. The circular cross-section has no sharp edges, making it less prone to accumulating dirt, and the smooth galvanized surface facilitates cleaning, reducing dead zones for pathogen growth.

[0025] The flexible manure collection unit includes a triangular fixing plate 6, a lifting ring 601, a waterproof cloth 8, and a lifting rope 11. The two end beams 3 of the sliding support frame are suspended by the lifting rope 11, with the triangular fixing plates 6 suspended by their pointed ends. The top surface of each triangular fixing plate 6 has a lifting ring 601 that mates with the lifting rope 11. The bottom edges of the two triangular fixing plates 6 are fitted together with the waterproof cloth 8, forming a triangular space. The combination of the waterproof cloth 8 and the rigid triangular fixing plates 6 creates a closed space for collecting and guiding manure. The triangular space effectively receives manure falling through the porous support plate 5 and confines it within the unit, preventing splashing or falling onto the support frame / manure collection unit below or adjacent to it, significantly reducing the risk of cross-infection. Automatic guidance function: The triangular pyramid structure (combined with subsequent height-low design) naturally guides manure to its lowest point (the sewage pipe 7 interface), facilitating subsequent sewage discharge. Flexible and easy to maintain: The waterproof cloth 8 is lightweight and flexible, making it easy to disassemble, clean, or replace, greatly simplifying the cleaning process. The lifting ring 601 and the lifting rope 11 are designed for quick installation and adjustment. The bottom of the triangular fixing plate 66 is equipped with a counterweight 602602 to increase the sag of the waterproof cloth 8 and the triangular fixing plate 66, thereby improving sewage discharge efficiency.

[0026] The temporary storage unit includes a drain pipe 7, a drain trough 9, and a collection trough 10. A drain pipe 7 is connected to the lowest end of one of the triangular fixing plates 6. A drain trough 9 is fixedly installed on the frame system, vertically arranged and connected to all drain pipes 7. A collection trough 10 is installed at the bottom of the frame system, connected to the bottom end of the drain pipe 7. Excrement generated by each layer and sliding support frame flows through the drain pipe 7 into the vertical drain trough 9, and finally into the collection trough 10 at the bottom, achieving unified collection and temporary storage of all excrement in the vehicle. Simplified cleaning process: No need for layer-by-layer cleaning during transportation or temporary storage; only the collection trough 10 at the bottom needs to be cleaned once upon arrival at the treatment point, greatly improving efficiency. Reduced leakage during transportation: The closed pipe and trough system effectively prevents excrement leakage during transportation, maintaining a clean transportation environment and reducing the risk of pollution and spread.

[0027] The triangular fixing plate 6 on the side closer to the sewage trough 9 is positioned lower than the triangular fixing plate 6 on the side farther from the sewage trough 9. Utilizing gravity, the sewage / feces collected in the flexible sewage collection unit automatically and smoothly flows to the lower sewage pipe 7 interface. The sewage pipe 7 interface is a conventional setting for septic tanks and will not be described in detail here, requiring no additional power or manual intervention.

[0028] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A modular pig transport cage manure cleaning system, characterized in that, The system includes a frame system, sliding support frames, flexible manure collection units, and temporary storage units. The frame system is fixedly installed with a transport vehicle. Several parallel sliding support frames are installed on the frame system to support the transported pigs. The sliding support frames can slide relative to the frame system to join / separate, thereby improving cleaning efficiency. Each sliding support frame is equipped with a flexible manure collection unit to collect the manure produced by the pigs on the corresponding sliding support frame, preventing it from falling onto other sliding support frames.

2. The modular pig transport cage manure cleaning system according to claim 1, characterized in that: The sliding support frame includes a crossbeam (3), a longitudinal beam (4), and a perforated support plate (5). The frame system is provided with multiple parallel sliding grooves (2). The crossbeam (3) and longitudinal beam (4) are spliced ​​perpendicularly to each other to form a single-layer square frame structure. The perforated support plate (5) is fixedly installed on the top surface of the single-layer square frame structure. The crossbeam (3) and the sliding groove (2) are in sliding cooperation.

3. The modular pig transport cage manure cleaning system according to claim 2, characterized in that: Both the crossbeam (3) and the longitudinal beam (4) are circular steel pipes.

4. The modular pig transport cage manure cleaning system according to claim 1, characterized in that: The flexible manure collection unit includes a triangular fixing plate (6), a hanging ring (601), a waterproof cloth (8), and a hanging rope (11). The two ends of the sliding support frame are suspended by the hanging rope (11) and the triangular fixing plate (6) is installed. The tip of the triangular fixing plate (6) is facing down and the top surface is provided with a hanging ring (601) that cooperates with the hanging rope (11). The bottom edges of the two triangular fixing plates (6) are fitted and fixedly installed with the waterproof cloth (8). The two triangular fixing plates (6) and the waterproof cloth (8) form a triangular space.

5. The modular pig transport cage manure cleaning system according to claim 4, characterized in that: The temporary storage unit includes a drain pipe (7), a drain trough (9), and a collection trough (10). The drain pipe (7) is connected to the lowest end of one of the triangular fixing plates (6). The drain trough (9) is fixedly installed on the frame system. The drain trough (9) is arranged vertically and is connected to all the drain pipes (7). The collection trough (10) is installed at the bottom of the frame system and is connected to the bottom end of the drain pipe (7).

6. The modular pig transport cage manure cleaning system according to claim 5, characterized in that: The triangular fixing plate (6) on the side closer to the sewage trough (9) is positioned lower than the triangular fixing plate (6) on the side farther away from the sewage trough (9).

7. The modular pig transport cage manure cleaning system according to claim 4, characterized in that: The bottom of the triangular fixing plate (6) is provided with a counterweight (602).

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