A pre-cooking apparatus for baking grains

Abstract

The utility model discloses a kind of pre-ripening equipment for baking grain, it is related to baking grain manufacturing technical field, including ripening cabin, several ripening pots are arranged in the ripening cabin inside longitudinally, steam assembly is arranged below the ripening pot;The steam assembly includes water tank, steam generator is arranged in water tank side, steam generator one end is fixedly connected with water tank input end through pipeline, steam output pipe is fixedly connected in water tank output end, steam output pipe side is provided with several steam heating pipes, each steam heating pipe is arranged in the inside lower end of adjacent ripening pot.This utility model is provided with multiple ripening pots and steam assembly, solve the problem that partial area over-ripening and other area have not reached process requirement in the same batch of products often appear due to uneven heating caused by accumulation, reduce energy waste.

Description

Technical Field

[0001] This utility model relates to the field of baking grain production technology, specifically a pre-cooking device for baking grain. Background Technology

[0002] In the production process of pet food or baked goods, raw materials (such as meat, grains, etc.) need to undergo pre-treatment processes such as cleaning, disinfection, and metal detection to ensure food safety and quality. Subsequently, the materials are processed through processes such as emulsification and cooking to control their moisture content at 40-45 wt%, forming cooked meat feed suitable for subsequent molding.

[0003] However, existing steaming and cooking processes still have some problems. In the current production of pet food and baked goods, steaming and cooking are key processes that directly affect the quality stability and production cost of the final product. In terms of process control, existing equipment generally lacks a scientific steam distribution system. During the steaming process, materials are prone to uneven heating due to accumulation. In the same batch of products, some areas are often overcooked while other areas have not yet met the process requirements. This unevenness directly affects the consistency of the product's taste and nutritional distribution. With the industry's continuous improvement in product quality requirements and the continuous rise in energy costs, developing new, efficient, and energy-saving steaming and cooking equipment has become a technical problem that the industry urgently needs to solve.

[0004] Based on this, a pre-cooking device for roasted grains is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a pre-cooking device for roasted grains to solve the problems in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A pre-cooking device for roasted grains includes a cooking chamber, wherein a plurality of cooking basins are arranged in a longitudinal array inside the cooking chamber, and a steam assembly is arranged below the cooking basins.

[0008] The steam assembly includes a water tank, a steam generator is installed on one side of the water tank, one end of the steam generator is fixedly connected to the input end of the water tank through a pipe, a steam output pipe is fixedly connected to the output end of the water tank, a plurality of steam heating pipes are installed on one side of the steam output pipe, each of the steam heating pipes is installed inside the lower end of an adjacent ripening pot, a steam return pipe is fixedly connected to one side of the upper surface of the steam generator, and one side of the steam return pipe is fixedly connected to the other end of each steam heating pipe.

[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0010] In one alternative: each of the steam heating pipes is provided with a check valve inside the end where it connects to the steam return pipe.

[0011] In one alternative: a stirring assembly is provided at the upper end of the maturation basin.

[0012] In one alternative: the stirring assembly includes a rotary motor, which is fixedly connected to the upper end of the maturation chamber. The lower end of the rotary motor is disposed through the interior of the maturation chamber and is fixedly connected to a stirring rod. The stirring rod is disposed through the middle of each maturation pot and several stirrers are arranged in an array. Each stirrer is rotatably disposed inside an adjacent maturation pot.

[0013] In one alternative: a feeding assembly and a discharging assembly are respectively provided on both sides of the curing chamber.

[0014] In one alternative embodiment: the feeding assembly includes a feeding pipe disposed on one side of the curing chamber, the upper end of the feeding pipe penetrating the upper surface of the curing chamber and fixedly connected to a feed inlet, and an array of several distribution pipes fixedly connected to one side of the feeding pipe, the lower end of each distribution pipe being disposed on one side of the upper end of an adjacent curing basin, and each distribution pipe being disposed on one side of a second electric tilting valve disposed inside an adjacent feeding pipe.

[0015] In one alternative: the discharge assembly includes a collection pipe disposed on one side of the maturation chamber, and a plurality of discharge pipes are fixedly connected in an array on one side of the collection pipe. One end of each discharge pipe passes through one side of the maturation chamber and is fixedly connected to the lower end of an adjacent maturation basin. The upper end of each discharge pipe passes through the bottom of the maturation basin and is provided with a first electric tilting valve.

[0016] In one alternative: a mounting base is fixedly connected to the middle of the outer side of the curing chamber, a plurality of support legs are fixedly connected to the lower surface of the mounting base, and a control panel is fixedly connected to the upper surface of the mounting base. The control panel is electrically connected to the steam assembly, the discharge assembly, the feeding assembly, and the stirring assembly, respectively.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention, through the installation of multiple maturation basins and a steam assembly, allows for the distribution of the maturation process for large quantities of raw materials into each maturation basin. Simultaneously, the steam assembly heats each maturation basin, thus resolving the problem of uneven heating caused by accumulation, where some areas of the same batch of products are over-matured while others have not yet met process requirements. This reduces energy waste. Furthermore, the addition of a stirring assembly allows for a more meticulous maturation process, effectively improving the efficiency of the maturation process and enhancing the overall effectiveness of the device. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the internal structure of the curing chamber of this utility model.

[0021] Figure 3 This is a schematic diagram of the steam assembly structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the material discharge component structure of this utility model.

[0023] Figure 5 This is a schematic diagram of the stirring assembly structure of this utility model.

[0024] Figure 6 This is a schematic diagram of the feeding component structure of this utility model.

[0025] Figure reference numerals: 1. Curing chamber; 2. Mounting base; 3. Support leg; 4. Control panel; 5. Curing basin; 6. Water tank; 7. Steam generator; 8. Steam output pipe; 9. Steam return pipe; 10. Steam heating pipe; 11. Discharge pipe; 12. Collection pipe; 13. First electric tilting valve; 14. Feeding pipe; 15. Distributing pipe; 16. Second electric tilting valve; 17. Feed inlet; 18. Stirring rod; 19. Stirrer; 20. Rotary motor. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0027] In one embodiment, such as Figures 1-6 As shown, a pre-cooking device for roasted grains includes a cooking chamber 1, wherein a plurality of cooking basins 5 are arranged in a longitudinal array inside the cooking chamber 1, and a steam assembly is arranged below the cooking basins 5.

[0028] The steam assembly includes a water tank 6, a steam generator 7 is provided on one side of the water tank 6, one end of the steam generator 7 is fixedly connected to the input end of the water tank 6 through a pipe, a steam output pipe 8 is fixedly connected to the output end of the water tank 6, a plurality of steam heating pipes 10 are provided on one side of the steam output pipe 8, each of the steam heating pipes 10 is provided inside the lower end of an adjacent ripening pot 5, a steam return pipe 9 is fixedly connected to one side of the upper surface of the steam generator 7, and one side of the steam return pipe 9 is fixedly connected to the other end of each steam heating pipe 10.

[0029] In this embodiment, the water tank 6 is started, and steam is generated and injected into each steam heating pipe 10 through the steam output pipe 8 to heat the inside of each maturation pot 5 and start the maturation process of the raw materials. The steam will return to the steam generator 7 through the steam return pipe 9 to form a cycle.

[0030] In one embodiment, such as Figure 3 As shown, each of the steam heating tubes 10 is equipped with a check valve at the end where it is connected to the steam return tube 9 to prevent the returned steam from falling into the steam heating tube 10.

[0031] In one embodiment, such as Figure 2 As shown, a stirring component is provided at the upper end of the maturation basin 5 to stir the raw materials and prevent uneven heating.

[0032] In one embodiment, such as Figure 5 As shown, the stirring assembly includes a rotary motor 20, which is fixedly connected to the upper end of the maturation chamber 1. The lower end of the rotary motor 20 is inserted through the interior of the maturation chamber 1 and is fixedly connected to a stirring rod 18. The stirring rod 18 is inserted through the middle of each maturation basin 5 and has several stirrers 19 arranged in an array. Each stirrer 19 is rotatably arranged inside an adjacent maturation basin 5. When the rotary motor 20 is started, it drives the stirring rod 18 to rotate, thereby driving each stirrer 19 to rotate together, and the raw materials are stirred inside each maturation basin 5 to prevent uneven heating.

[0033] In one embodiment, such as Figure 2 As shown, a feeding component and a discharging component are respectively installed on both sides of the curing chamber 1 for automatic feeding and discharging.

[0034] In one embodiment, such as Figure 6As shown, the feeding assembly includes a feeding pipe 14, which is located on one side of the curing chamber 1. The upper end of the feeding pipe 14 penetrates the upper surface of the curing chamber 1 and is fixedly connected to an inlet 17. Several distribution pipes 15 are fixedly connected in an array on one side of the feeding pipe 14. The lower end of each distribution pipe 15 is located on the upper side of an adjacent curing basin 5. A second electric tilting valve 16 is provided on one side of each distribution pipe 15 and is located inside an adjacent feeding pipe 14. In use, the roasting grain raw materials are fed through the inlet 17. The material falls into the feed pipe 14. At this time, all the second electric tilt valves 16 are closed. After the measured amount of material falls into the uppermost maturation basin 5 through the uppermost feed pipe 15, the uppermost second electric tilt valve 16 rotates. The second electric tilt valve 16 will rotate to one end of the feed pipe 15, opening the channel while blocking one end of the adjacent feed pipe 15 to prevent the raw material from entering the feed pipe 15. The second batch of measured raw material will fall into the corresponding maturation basin 5 through the corresponding feed pipe 15.

[0035] In one embodiment, such as Figure 4 As shown, the discharge assembly includes a collection pipe 12, which is located on one side of the curing chamber 1. Several discharge pipes 11 are fixedly connected in an array on one side of the collection pipe 12. One end of each discharge pipe 11 passes through one side of the curing chamber 1 and is fixedly connected to the lower end of the adjacent curing basin 5. The upper end of each discharge pipe 11 passes through the bottom of the curing basin 5 and is equipped with a first electric tilt valve 13. When the heating is finished, the first electric tilt valve 13 on the lower surface of each curing basin 5 is activated and opens inward, while the stirrer 19 continues to rotate, sweeping all the raw materials into the discharge pipe 11. Then, they are collected through the collection pipe 12 and transported to the corresponding equipment to complete the curing process.

[0036] In one embodiment, such as Figure 1 As shown, a mounting base 2 is fixedly connected to the middle of the outer side of the curing chamber 1. Several support legs 3 are fixedly connected to the lower surface of the mounting base 2. A control panel 4 is fixedly connected to the upper surface of the mounting base 2. The control panel 4 is electrically connected to the steam assembly, the discharge assembly, the feeding assembly and the stirring assembly respectively. The steam assembly, the discharge assembly, the feeding assembly and the stirring assembly are controlled by the control panel 4 respectively.

[0037] The above embodiment discloses a pre-cooking device for roasted grains. In use, the roasted grain raw material falls into the feeding pipe 14 through the inlet 17. At this time, all the second electric tilting valves 16 are closed. After a measured amount of material falls into the uppermost ripening basin 5 through the uppermost distribution pipe 15, the uppermost second electric tilting valve 16 rotates. The second electric tilting valve 16 rotates to one end of the distribution pipe 15, opening the channel while blocking one end of the adjacent distribution pipe 15 to prevent raw material from entering the distribution pipe 15. The second batch of measured raw material then falls into the corresponding ripening basin 5 through the corresponding distribution pipe 15. The subsequent second electric tilting valves 16 operate sequentially in a specified manner. Okay, after filling all the raw materials into the maturation basins 5, the water tank 6 is started, and steam is generated and injected into each steam heating pipe 10 through the steam output pipe 8 to heat the inside of each maturation basin 5 and start the maturation process of the raw materials. At the same time, the rotary motor 20 is started to drive the stirring rod 18 to rotate, thereby driving each stirrer 19 to rotate together and start stirring the raw materials inside each maturation basin 5 to prevent uneven heating. When the heating is finished, the first electric tilt valve 13 on the lower surface of each maturation basin 5 is activated and opened inward, while the stirrer 19 continues to rotate, sweeping all the raw materials into the discharge pipe 11, and then collecting them through the collection pipe 12 and transferring them to the corresponding equipment to complete the maturation process.

[0038] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A pre-cooking device for roasted grain, comprising a cooking chamber (1), wherein a plurality of cooking basins (5) are arranged in a longitudinal array inside the cooking chamber (1), and a steam assembly is provided below the cooking basins (5); Its features are, The steam assembly includes a water tank (6), a steam generator (7) is provided on one side of the water tank (6), one end of the steam generator (7) is fixedly connected to the input end of the water tank (6) through a pipe, a steam output pipe (8) is fixedly connected to the output end of the water tank (6), a plurality of steam heating pipes (10) are provided on one side of the steam output pipe (8), each of the steam heating pipes (10) is located inside the lower end of an adjacent ripening pot (5), a steam return pipe (9) is fixedly connected to one side of the upper surface of the steam generator (7), and one side of the steam return pipe (9) is fixedly connected to the other end of each steam heating pipe (10).

2. The pre-cooking equipment for roasted grains according to claim 1, characterized in that, Each of the steam heating tubes (10) is equipped with a check valve at the end where it connects to the steam return tube (9).

3. The pre-cooking equipment for roasted grains according to claim 1, characterized in that, A stirring assembly is provided at the upper end of the maturation basin (5).

4. The pre-cooking equipment for roasted grains according to claim 3, characterized in that, The stirring assembly includes a rotary motor (20), which is fixedly connected to the upper end of the maturation chamber (1). The lower end of the rotary motor (20) is inserted through the interior of the maturation chamber (1) and is fixedly connected to a stirring rod (18). The stirring rod (18) is inserted through the middle of each maturation pot (5) and is arranged in an array with several stirrers (19). Each stirrer (19) is rotatably arranged inside the adjacent maturation pot (5).

5. The pre-cooking equipment for roasted grains according to claim 1, characterized in that, The curing chamber (1) is equipped with a feeding component and a discharging component on each side.

6. A pre-cooking device for roasted grains according to claim 5, characterized in that, The feeding assembly includes a feeding pipe (14), which is located on one side of the curing chamber (1). The upper end of the feeding pipe (14) penetrates the upper surface of the curing chamber (1) and is fixedly connected to a feed inlet (17). Several distribution pipes (15) are fixedly connected in an array on one side of the feeding pipe (14). The lower end of each distribution pipe (15) is located on one side of the upper end of an adjacent curing basin (5). A second electric tilting valve (16) is provided on one side of each distribution pipe (15) and is located inside the adjacent feeding pipe (14).

7. A pre-cooking device for roasted grains according to claim 5, characterized in that, The discharge assembly includes a collection pipe (12), which is located on one side of the curing chamber (1). Several discharge pipes (11) are fixedly connected in an array on one side of the collection pipe (12). One end of each discharge pipe (11) passes through one side of the curing chamber (1) and is fixedly connected to the lower end of an adjacent curing basin (5). The upper end of each discharge pipe (11) passes through the bottom of the curing basin (5) and is provided with a first electric tilting valve (13).

8. The pre-cooking equipment for roasted grains according to claim 1, characterized in that, A mounting base (2) is fixedly connected to the middle of the outer side of the maturation chamber (1). Several support legs (3) are fixedly connected to the lower surface of the mounting base (2). A control panel (4) is fixedly connected to the upper surface of the mounting base (2). The control panel (4) is electrically connected to the steam assembly, the discharge assembly, the feeding assembly and the stirring assembly respectively.

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