A multi-stage dilution filtering device for dispersants

By combining a multi-stage filtration structure with a magnetic stirring paddle, the problem of a single filtration method in dispersant dilution filtration devices is solved, achieving efficient multi-stage filtration and convenient cleaning, thereby improving product quality and operational continuity.

CN224388266UActive Publication Date: 2026-06-23ANHUI SHENGYUAN CHEM

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI SHENGYUAN CHEM
Filing Date
2025-06-27
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing dispersant dilution filtration devices use a single filtration method, resulting in inconvenient cleaning of the filtration structure, which affects continuous operation and product quality.

Method used

It adopts a multi-stage filtration structure, including an upper filter frame and a bottom filter disc. It uses a magnetic stirring paddle for mixing and dilution, and a hydraulic cylinder to lift and move the maintenance ring for easy cleaning, thus achieving multi-stage filtration and convenient cleaning.

Benefits of technology

This improved the product quality of the dispersant, enabled stable multi-stage filtration and convenient cleaning operations, and met the needs of continuous operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a dispersing agent multistage dilution filtering device belongs to dispersing agent production technical field. A kind of dispersing agent multistage dilution filtering device, including device shell, the inside intermediate installation of device shell has upper layer filter frame, the inside lower end of device shell is equipped with bottom filter disc. The utility model solves the single filtering mode of existing dispersing agent dilution filtering device, the filter structure in the inside of device is inconvenient to clean, influence continuous work problem, the dispersing agent of the utility model is filtered by upper layer filter frame before dilution, filtering work is carried out by filter screen, after dilution, again by bottom filter disc lower level filtration, improve the product quality of dispersing agent, and after multistage filtration, through the lifting and moving of hydraulic cylinder maintenance ring, the middle of device shell is opened, so that the cleaning work of upper layer filter frame surface can be carried out, stable structure, improve filtering, facilitate cleaning, to adapt to continuous work.
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Description

Technical Field

[0001] This utility model relates to the field of dispersant production technology, specifically to a multi-stage dilution and filtration device for dispersants. Background Technology

[0002] A dispersant is a surfactant that possesses both lipophilic and hydrophilic properties within its molecule. A dispersant dilution and filtration device is a device used to thoroughly stir the dispersant and filter out impurities.

[0003] Chinese Patent No. CN213912561U discloses a dispersant dilution filtration device, including a device body. This patent effectively improves the structural stability of the skeleton. The auxiliary filter screen on the inner wall of the skeleton can effectively collect the filter residue, avoiding a large amount of filter residue accumulating at the bottom of the filter screen and maintaining the filtration effect of the filtration device. The drive roller and driven rod adopt a split structure, which facilitates the disassembly and maintenance of various components inside the device. The device is more convenient for users to use.

[0004] In actual use, the dispersant dilution and filtration device of the above-mentioned patent has a single filtration method, and the internal filtration structure is inconvenient to clean, which affects continuous operation. Utility Model Content

[0005] The purpose of this invention is to provide a multi-stage dilution and filtration device for dispersants, which solves the problems mentioned in the background art, such as the single filtration method, inconvenience in cleaning the internal filtration structure, and the impact on continuous operation of the dispersant dilution and filtration device in actual use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage dilution and filtration device for dispersants, comprising a device housing, the device housing being divided into upper and lower parts, and a movable maintenance ring being provided between the upper and lower parts of the device housing, one end of the device housing being embedded in the movable maintenance ring and sealed to the movable maintenance ring, and an upper filter frame being installed in the middle of the interior of the device housing, the upper filter frame being fixed in the middle of the device housing and abutting against the movable maintenance ring, and a bottom filter disc being installed at the lower end of the interior of the device housing.

[0007] Preferably, the lower end and both sides of the device housing are fixedly installed with support legs, and the support legs are connected to the device housing by fixing bolts.

[0008] Preferably, a rotating shaft is provided at the center of the inner part of the device housing, a magnetic stirring paddle is installed at the lower end of the rotating shaft, a limit bearing is installed at the upper end of the rotating shaft, and the rotating shaft is rotatably connected to the device housing through the limit bearing.

[0009] Preferably, the lower end of the device housing is provided with an electromagnetic base, which is embedded inside the device housing and fixedly connected to the device housing. The magnetic stirring paddle is configured as a magnetic rod structure wrapped with polytetrafluoroethylene.

[0010] Preferably, the electromagnetic base has an opening at its center, the bottom filter disc is inserted into the opening and fixedly connected to the electromagnetic base and the device housing, and a valve body is provided at the lower end of the device housing.

[0011] Preferably, a sealing cover is installed at the upper end of the device housing, the sealing cover is sealed to the device housing through a flange, and an integrally formed feed port is provided between the sealing cover and the device housing.

[0012] Preferably, connecting plates are welded to both sides of the mobile maintenance ring, and a hydraulic cylinder is installed at the lower end of the connecting plate. The hydraulic cylinder is fixedly connected to the connecting plate and the ground respectively.

[0013] Preferably, the lower end of the movable maintenance ring is provided with an integrally formed sliding groove, the upper part of the device housing is slidably connected to the movable maintenance ring through the sliding groove, the movable maintenance ring is sealed with a sealing gasket, and the lower part of the device housing is sealed to the movable maintenance ring through the sealing gasket.

[0014] Preferably, the upper filter frame is equipped with six support frames, and an oblique filter screen is fixedly installed between each of the six support frames. A bearing sleeve is installed in the middle of the upper filter frame, and the rotating shaft passes through the bearing sleeve and is rotatably connected to the upper filter frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This utility model's multi-stage dispersant dilution and filtration device operates by turning on the electromagnetic base power supply. Utilizing the principle of magnetic repulsion and attraction between like and unlike poles, a magnetic stirring paddle placed on the electromagnetic base rotates in a circular motion, thereby stirring the dispersant and diluent and achieving a mixing and dilution effect. Before dilution, the dispersant undergoes upper-level filtration through an upper filter rack and a filter screen. After dilution, it undergoes lower-level filtration through a bottom filter disc, improving the product quality of the dispersant. After multi-stage filtration, a hydraulic cylinder lifts a movable maintenance ring, opening the middle of the device housing for cleaning the surface of the upper filter rack. The device features a stable structure, improves filtration, facilitates cleaning, and is suitable for continuous operation. Attached Figure Description

[0017] Figure 1 This is an axonometric view of the front view of this utility model;

[0018] Figure 2This is an axonometric view of the front view after sectional cutting of this utility model;

[0019] Figure 3 This is a cross-sectional view of the upper filter frame of this utility model after adjustment;

[0020] Figure 4 This is an isometric view taken from below after the upper filter frame of this utility model has been adjusted.

[0021] In the diagram: 1. Device housing; 101. Support leg; 102. Rotating shaft; 103. Magnetic stirring paddle; 104. Electromagnetic base; 105. Bottom filter plate; 106. Limit bearing; 2. Sealing cover plate; 201. Feed inlet; 3. Moving maintenance ring; 301. Connecting plate; 302. Hydraulic cylinder; 303. Sliding groove; 304. Positioning groove; 305. Sealing gasket; 4. Upper filter frame; 401. Filter screen; 402. Support frame; 403. Bearing sleeve. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To address the problems of existing dispersant dilution filtration devices, such as the single filtration method, difficulty in cleaning the internal filtration structure, and impact on continuous operation, please refer to [the relevant documentation / reference]. Figures 1-4 This embodiment provides the following technical solution:

[0024] This embodiment of a dispersant multi-stage dilution and filtration device includes a device housing 1, which is divided into upper and lower parts. A movable maintenance ring 3 is provided between the upper and lower parts of the device housing 1. One end of the device housing 1 is embedded in the movable maintenance ring 3 and is sealed to the movable maintenance ring 3. An upper filter frame 4 is installed in the middle of the inside of the device housing 1. The upper filter frame 4 is fixed in the middle of the device housing 1 and abuts against the movable maintenance ring 3. A bottom filter plate 105 is installed at the lower end of the inside of the device housing 1. After the dispersant is mixed and diluted, it is filtered through the bottom filter plate 105 to improve the product quality of the dispersant.

[0025] The movable maintenance ring 3 has connecting plates 301 welded to both sides. A hydraulic cylinder 302 is installed at the lower end of the connecting plate 301. The hydraulic cylinder 302 is fixedly connected to the connecting plate 301 and the ground. The movable maintenance ring 3 is lifted by the hydraulic cylinder 302. The movable maintenance ring 3 rises and opens the middle of the device housing 1, so that the surface of the upper filter frame 4 can be cleaned. The structure is stable, improves filtration, and is easy to clean, so as to adapt to continuous operation.

[0026] It should be noted that the lower end of the mobile maintenance ring 3 is provided with an integrally formed sliding groove 303. The upper part of the device housing 1 is slidably connected to the mobile maintenance ring 3 through the sliding groove 303. The mobile maintenance ring 3 is sealed with a sealing gasket 305. The lower part of the device housing 1 is sealed to the mobile maintenance ring 3 through the sealing gasket 305. The sliding groove 303 keeps the position stable, and the sealing effect is maintained by the sealing gasket 305 and the positioning groove 304.

[0027] In addition, six support frames 402 are installed inside the upper filter frame 4, and oblique filter screens 401 are fixedly installed between the six support frames 402. When the dispersant multi-stage dilution filtration device is working, the dispersant is filtered through the upper filter frame 4 before dilution, and is filtered through the filter screens 401. A bearing sleeve 403 is installed in the middle of the upper filter frame 4, and the rotating shaft 102 passes through the bearing sleeve 403 and is rotatably connected to the upper filter frame 4.

[0028] Specifically, in operation, the dispersant multi-stage dilution and filtration device filters the dispersant through the upper filter frame 4 for upper-stage filtration before dilution, and through the filter screen 401. After dilution, it passes through the bottom filter plate 105 for lower-stage filtration, improving the product quality of the dispersant. After multi-stage filtration, the moving inspection ring 3 is lifted by the hydraulic cylinder 302. The rising of the moving inspection ring 3 opens the middle of the device housing 1, allowing the surface of the upper filter frame 4 to be cleaned. The structure is stable, improves filtration, and is easy to clean, making it suitable for continuous operation.

[0029] To address the issue of poor dilution and filtration efficiency in existing dispersant dilution and filtration devices during practical use, thus affecting product quality, please refer to... Figures 1-4 This embodiment provides the following technical solution:

[0030] In this embodiment, support legs 101 are fixedly installed at the lower end and both sides of the device housing 1. The support legs 101 are connected to the device housing 1 by fixing bolts. The support legs 101 support the upper and lower parts of the device housing 1, which facilitates the adjustment of the upper filter frame 4.

[0031] The device housing 1 has a rotating shaft 102 at its center. A magnetic stirring paddle 103 is installed at the lower end of the rotating shaft 102, and a limit bearing 106 is installed at the upper end of the rotating shaft 102. The rotating shaft 102 is rotatably connected to the device housing 1 through the limit bearing 106. The rotating shaft 102 drives the magnetic stirring paddle 103 to rotate, and the magnetic stirring paddle 103 dilutes the diluent and dispersant at the bottom of the device housing 1.

[0032] In fact, an electromagnetic base 104 is provided at the lower end of the device housing 1. The electromagnetic base 104 is embedded inside the device housing 1 and fixedly connected to the device housing 1. The magnetic stirring paddle 103 is set as a magnetic rod structure wrapped with polytetrafluoroethylene. By turning on the power of the electromagnetic base 104, the magnetic stirring paddle 103 placed on the electromagnetic base 104 is used to rotate in a circle using the principle of like poles repelling and unlike poles attracting in magnetic fields, thereby achieving the purpose of stirring the dispersant and diluent and realizing the effect of mixing and dilution.

[0033] In addition, an opening is provided in the center of the electromagnetic base 104, and the bottom filter plate 105 is inserted into the opening and fixedly connected to the electromagnetic base 104 and the device housing 1. A valve body is provided at the lower end of the device housing 1, and the diluted dispersant is discharged out of the opening by opening the valve body.

[0034] Furthermore, a sealing cover plate 2 is installed at the upper end of the device housing 1 to seal the device housing 1. The sealing cover plate 2 is connected to the device housing 1 by a flange seal, and an integrally formed feed port 201 is provided between the sealing cover plate 2 and the device housing 1 to introduce dispersant and diluent.

[0035] Specifically, the dispersant and diluent are introduced through the feed inlet 201, the power of the electromagnetic base 104 is turned on, and the magnetic stirring paddle 103 placed on the electromagnetic base 104 is rotated in a circular motion to stir the dispersant and diluent, thereby achieving the effect of mixing and dilution. After dilution, the diluted dispersant is discharged through the outlet by opening the valve body.

[0036] Working principle: During use, the dispersant and diluent are introduced through the feed inlet 201. Before dilution, the dispersant undergoes upper-level filtration through the upper filter frame 4 and filter screen 401. After dilution, it undergoes lower-level filtration through the bottom filter plate 105, improving the product quality of the dispersant. The electromagnetic base 104 is powered on, and the magnetic stirring paddle 103 placed on the electromagnetic base 104 rotates in a circular motion, utilizing the principle of like poles repelling and unlike poles attracting, thereby achieving the purpose of stirring the dispersant and diluent and realizing the effect of mixing and dilution. It then undergoes lower-level filtration through the bottom filter plate 105, improving the product quality of the dispersant. After multi-stage filtration, the moving inspection ring 3 is lifted by the hydraulic cylinder 302. The moving inspection ring 3 rises, opening the middle of the device housing 1, allowing for cleaning of the surface of the upper filter frame 4. The structure is stable, improving filtration while facilitating cleaning, and is suitable for continuous operation. After dilution, the diluted dispersant is discharged through the outlet by opening the valve body.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A multi-stage dilution and filtration device for a dispersant, comprising a device housing (1), characterized in that, The device housing (1) is divided into upper and lower parts, and a movable maintenance ring (3) is provided in the middle of the upper and lower parts of the device housing (1). One end of the device housing (1) is embedded in the movable maintenance ring (3) and sealed to the movable maintenance ring (3). An upper filter frame (4) is installed in the middle of the inside of the device housing (1). The upper filter frame (4) is fixed in the middle of the device housing (1) and abuts against the movable maintenance ring (3). A bottom filter plate (105) is installed at the lower end of the inside of the device housing (1).

2. The dispersant multi-stage dilution filtration device according to claim 1, characterized in that, Support legs (101) are fixedly installed on the lower end and both sides of the device housing (1), and the support legs (101) are connected to the device housing (1) by fixing bolts.

3. The dispersant multi-stage dilution filtration device according to claim 1, characterized in that, A rotating shaft (102) is provided at the center of the inner part of the device housing (1). A magnetic stirring paddle (103) is installed at the lower end of the rotating shaft (102). A limit bearing (106) is installed at the upper end of the rotating shaft (102), and the rotating shaft (102) is rotatably connected to the device housing (1) through the limit bearing (106).

4. The dispersant multi-stage dilution filtration device according to claim 3, characterized in that, An electromagnetic base (104) is provided at the lower end of the device housing (1). The electromagnetic base (104) is embedded inside the device housing (1) and fixedly connected to the device housing (1). The magnetic stirring paddle (103) is configured as a magnetic rod structure wrapped with polytetrafluoroethylene.

5. The dispersant multi-stage dilution filtration device according to claim 4, characterized in that, The electromagnetic base (104) has an opening at its center. The bottom filter plate (105) is inserted into the opening and is fixedly connected to the electromagnetic base (104) and the device housing (1). A valve body is provided at the lower end of the device housing (1).

6. The dispersant multi-stage dilution filtration device according to claim 1, characterized in that, A sealing cover plate (2) is installed on the upper end of the device housing (1). The sealing cover plate (2) is connected to the device housing (1) by a flange seal, and an integrally formed feed port (201) is provided between the sealing cover plate (2) and the device housing (1).

7. The dispersant multi-stage dilution filtration device according to claim 1, characterized in that, The mobile maintenance ring (3) is welded to both sides with connecting plates (301), and a hydraulic cylinder (302) is installed at the lower end of the connecting plate (301). The hydraulic cylinder (302) is fixedly connected to the connecting plate (301) and the ground respectively.

8. The dispersant multi-stage dilution filtration device according to claim 7, characterized in that, The lower end of the mobile maintenance ring (3) is provided with an integrally formed sliding groove (303). The upper part of the device housing (1) is slidably connected to the mobile maintenance ring (3) through the sliding groove (303). The mobile maintenance ring (3) is sealed with a sealing gasket (305). The lower part of the device housing (1) is sealed to the mobile maintenance ring (3) through the sealing gasket (305).

9. A multi-stage dilution and filtration device for dispersants according to claim 3, characterized in that, The upper filter frame (4) is equipped with six support frames (402), and oblique filter screens (401) are fixedly installed between the six support frames (402). A bearing sleeve (403) is installed in the middle of the upper filter frame (4), and the rotating shaft (102) passes through the bearing sleeve (403) and is rotatably connected to the upper filter frame (4).