A head machining coolant circulation filtration system

By designing a multi-stage filtration system and automated cleaning components, the problem of low efficiency in removing coolant impurities during the top cover processing was solved, achieving efficient and automated coolant filtration and ensuring the precision and surface quality of the top cover processing.

CN224388287UActive Publication Date: 2026-06-23DALIAN SIWEI ZHIDA RAIL TRANSIT EQUIPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN SIWEI ZHIDA RAIL TRANSIT EQUIPMENT CO LTD
Filing Date
2025-06-20
Publication Date
2026-06-23

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    Figure CN224388287U_ABST
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Abstract

The utility model discloses a kind of roof machining cooling liquid circulation filtering systems, including filter box, the top of filter box is equipped with liquid inlet passage, the inside of filter box is equipped with liquid storage tank, conveying passage that filter box is equipped with and is inserted into liquid storage tank, conveying passage is equipped with circulating pump, coarse filter unit, fine filter unit and activated carbon adsorption unit are sequentially equipped between liquid inlet passage and liquid storage tank;Coarse filter unit includes arc filter screen and filter screen cleaning assembly;Fine filter unit includes conveying filter cloth and filter cloth cleaning assembly;Activated carbon adsorption unit includes collecting hopper, three-way valve and two active carbon adsorption modules, the utility model relates to vehicle roof machining technical field, by filter screen cleaning assembly and filter cloth cleaning assembly, coarse filter unit, fine filter unit are cleaned, while cooperate two alternately usable activated carbon adsorption modules, when replacing one activated carbon adsorption module, the normal use of filter device is not affected, the use efficiency of filter device is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of vehicle roof processing technology, specifically to a roof processing coolant circulation filtration system. Background Technology

[0002] In the field of machining, especially in the machining of top cover parts, the circulation of coolant is a key link to ensure machining accuracy, extend tool life and improve the surface quality of the machined parts. When using coolant, metal shavings, abrasive particles, oil and other impurities will inevitably be mixed in. During the circulation of coolant, it is necessary to clean the impurities to ensure the normal use of coolant circulation.

[0003] However, existing filtration devices require frequent cleaning to prevent clogging, resulting in low efficiency. Therefore, a top cover processing coolant circulation filtration system is provided. Utility Model Content

[0004] The purpose of this invention is to provide a top cover processing coolant circulation filtration system to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a top cover processing coolant circulation filtration system, including a filter box, an inlet channel at the top of the filter box, a storage tank inside the filter box, a conveying channel extending into the storage tank on the filter box, a circulation pump on the conveying channel, and a coarse filtration unit, a fine filtration unit, and an activated carbon adsorption unit arranged sequentially between the inlet channel and the storage tank;

[0006] The coarse filtration unit includes an arc-shaped filter screen disposed at the upper end of the filter box and inclined, and the filter box is provided with a filter screen cleaning component adapted to the arc-shaped filter screen;

[0007] The fine filtration unit includes a conveying filter cloth disposed below the arc-shaped filter screen, and the filter box is provided with a filter cloth cleaning component for cleaning the conveying filter cloth;

[0008] The activated carbon adsorption unit includes a collection hopper disposed inside the conveying filter cloth. A three-way valve is provided at the bottom of the collection hopper, and both output ends of the three-way valve are provided with activated carbon adsorption modules.

[0009] Preferably, the filter cleaning assembly includes a first drive motor disposed on the filter box, the drive end of the first drive motor extending into the filter box and having a spiral conveying auger adapted to the arc-shaped filter screen, a waste discharge port being provided at the end of the filter box away from the first drive motor, and a first collection box being provided on the side wall of the filter box and below the waste discharge port.

[0010] Preferably, the filter cloth conveying includes a groove disposed opposite to the side wall of the filter box, a conveying roller is rotatably mounted on the inner side of the groove, the filter box is provided with a second drive motor for driving the conveying roller on one side to rotate, and the filter cloth is disposed between the two conveying rollers.

[0011] Preferably, the filter cloth cleaning assembly includes an air cavity disposed in a groove on one side and located inside the filter cloth, one end of the air cavity is connected to an air inlet pipe, the bottom of the air cavity is provided with a plurality of nozzles adapted to the filter cloth, and the filter box is provided with a second collection box corresponding to the plurality of nozzles.

[0012] Preferably, the activated carbon adsorption module includes a filter chamber connected to a three-way valve, the three-way valve being connected to the upper end of the side wall of the filter chamber, the bottom of the filter chamber being connected to a liquid storage tank, and the opening end of the filter chamber being provided with an insert-type sealing mounting seat, on which an activated carbon adsorption block adapted to the interior of the filter chamber is provided.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a top cover processing coolant circulation filtration system. When the coolant circulation filtration system is in use, it filters the coolant through a coarse filtration unit, a fine filtration unit, and an activated carbon adsorption unit, effectively improving the filtration effect of the filtration device. At the same time, the coarse filtration unit and the fine filtration unit are cleaned through a filter screen cleaning component and a filter cloth cleaning component. In addition, it is equipped with two alternately usable activated carbon adsorption modules. Replacing one activated carbon adsorption module does not affect the normal use of the filtration device, thus ensuring the efficiency of the filtration device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main cross-sectional structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the rear sectional structure of the present invention;

[0016] Figure 3 This is a schematic diagram of the filter cloth cleaning component of this utility model.

[0017] In the diagram: 1. Filter box; 2. Liquid inlet channel; 3. Liquid storage tank; 4. Conveying channel; 5. Circulating pump; 6. Arc-shaped filter screen; 7. Filter screen cleaning assembly; 701. First drive motor; 702. Screw conveyor; 703. Waste outlet; 704. First collection box; 8. Conveying filter cloth; 801. Groove; 802. Conveying roller; 803. Second drive motor; 804. Filter cloth; 9. Filter cloth cleaning assembly; 901. Air cavity; 902. Air inlet pipe; 903. Nozzle; 904. Second collection box; 10. Collection hopper; 11. Three-way valve; 12. Activated carbon adsorption module; 1201. Filter chamber; 1202. Sealing mounting base; 1203. Activated carbon adsorption block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: a top cover processing coolant circulation filtration system, including a filter box 1 with an inlet channel 2 at the top for introducing coolant to be treated into the system. A storage tank 3 is installed inside the filter box, serving as a temporary storage and circulation hub for the coolant. The coolant is transported to the storage tank via a conveying channel 4 and a circulation pump 5, forming a closed-loop circulation. A coarse filtration unit, a fine filtration unit, and an activated carbon adsorption unit are connected in series between the inlet channel 2 and the storage tank 3. The coarse filtration unit intercepts and removes larger particulate impurities. The coolant after coarse filtration enters the fine filtration unit to further intercept smaller impurities. After fine filtration, the coolant enters the activated carbon adsorption unit, where organic matter and odors are effectively removed by the activated carbon adsorption blocks, achieving multi-stage filtration and purification.

[0020] Specifically, the arc-shaped filter screen 6 is located at the upper end of the filter box 1 and adopts an inclined design to facilitate the flow of coolant and intercept larger particulate impurities. The filter screen cleaning assembly 7 is used to clean the arc-shaped filter screen 6, including: a first drive motor 701 is installed on the filter box 1, with the drive end extending into the filter box 1 to drive the spiral conveyor 702 to operate; the spiral conveyor 702 is adapted to the arc-shaped filter screen 6 and pushes the impurities on the surface of the filter screen to the waste discharge port 703 by rotation; the waste discharge port 703 is located at the end of the filter box 1 away from the first drive motor 701 and is used to discharge the cleaned impurities; a first collection box 704 is located on the side wall below the waste discharge port 703 and is detachably connected to collect the waste generated during cleaning for centralized processing.

[0021] In practical use, the coolant first enters the coarse filtration unit, where the arc-shaped filter screen 6 removes large particles of impurities through physical interception. The first drive motor 701 drives the screw conveyor 702 to rotate, pushing the impurities on the surface of the arc-shaped filter screen 6 along an inclined direction to the waste discharge port 703. The impurities fall into the first collection box 704 through the waste discharge port 703, realizing automated cleaning, reducing manual intervention, and ensuring the efficiency of the filtration device.

[0022] Specifically, the fine filtration unit includes a conveying filter cloth 8 positioned below the arc-shaped filter screen 6. The conveying filter cloth 8 is supported by two side grooves 801, and a conveying roller 802 is installed inside the grooves 801. The roller rotation drives the filter cloth 804 to move. The filter cloth 804 is positioned between the two conveying rollers 802 as a filter medium to intercept fine impurities in the coolant. A second drive motor 803 is mounted on the filter box 1 to drive the rotation of one side of the conveying roller 802, thereby driving the filter cloth 8 to circulate. The filter box 1 is equipped with a mechanism for conveying the filter cloth 8. The filter cloth cleaning assembly 9 includes: an air chamber 901 located in a groove 801 on one side, inside the filter cloth 804, for storing high-pressure gas; an air inlet pipe 902 connected to the air chamber 901 to provide a source of clean air; nozzles 903 evenly distributed at the bottom of the air chamber 901, adapted to the filter cloth 8, and back-blowing the surface of the filter cloth 804 with high-pressure airflow; and a second collection box 904 located directly below the nozzles 903, which is detachably connected and used to collect fine particles that fall off during the cleaning process.

[0023] In practical use, the coolant enters the fine filtration unit after passing through the coarse filtration unit, where it is further intercepted by the conveying filter cloth 8. The filter cloth is continuously circulated by the conveying roller 802 to ensure filtration efficiency. Compressed air is injected into the air chamber 901 through the air inlet pipe 902 and evenly sprayed onto the inside of the filter cloth through the nozzle 903 to remove attached impurities. The fine particles generated during cleaning are blown off by the nozzle 903 into the second collection box 904, realizing automated cleaning and waste separation. The filter cloth 804 is continuously circulated by the conveying roller 802 to avoid clogging. The filter cloth cleaning component 9 is activated periodically to maintain filtration performance. Through the combination of mechanical transmission and airflow cleaning, deep filtration and efficient maintenance of the coolant are achieved, ensuring the efficiency of the filtration device.

[0024] Specifically, the activated carbon adsorption unit includes a collection hopper 10 disposed inside the conveying filter cloth 8. The collection hopper 10 is disposed inside the conveying filter cloth 8 and is used to receive the coolant after being treated by the fine filtration unit. A three-way valve 11 is provided at the bottom of the collection hopper 10. The three-way valve 11 realizes the diversion of coolant and the switching of the activated carbon adsorption module 12. Both output ends of the three-way valve 11 are provided with activated carbon adsorption modules 12. The activated carbon adsorption module 12 includes: a filter chamber 1201 connected to the three-way valve 11, and filled with activated carbon adsorption blocks 1203. The filter chamber 1201 is used to adsorb organic matter and odors in the coolant. The upper end of the side wall of the filter chamber 1201 is connected to the three-way valve 11, and the bottom of the filter chamber 1201 is connected to the liquid storage tank 3 to ensure that the filtered coolant flows back to the liquid storage tank 3. The sealing mounting seat 1202 is set at the open end of the filter chamber 1201 and is installed by insertion to facilitate quick replacement of the activated carbon adsorption block 1203. The activated carbon adsorption block 1203 is adapted to the inside of the filter chamber 1201 and is fixed by the sealing mounting seat 1202 to ensure the sealing and high efficiency of the adsorption process.

[0025] In practical use, the coolant treated by the fine filtration unit enters the collection hopper 10 and is diverted to one of the two activated carbon adsorption modules 12 through the three-way valve 11. The coolant comes into contact with the activated carbon adsorption block 1203 in the filter chamber 1201, and organic matter and odors are adsorbed and removed. When one activated carbon adsorption module needs to be replaced, the three-way valve 11 switches to the other module to ensure continuous operation of the system without shutdown. The filtered coolant flows back to the storage tank 3 from the bottom of the filter chamber 1201 through the pipeline to complete the circulation. The two activated carbon adsorption modules 12 are used alternately through the three-way valve 11 to ensure the continuous operation capability of the system when replacing consumables.

[0026] Working principle: When this utility model is in operation, the coolant enters the filter box 1 through the inlet channel 2. First, it passes through the arc-shaped filter screen 6 to physically intercept and remove large particulate impurities in the coolant. At the same time, the filter screen cleaning component 7 automatically cleans the impurities on the surface of the filter screen. The coolant after coarse filtration flows into the fine filtration unit, where it is further intercepted by the filter cloth 8. The filter cloth cleaning component 9 is activated periodically to remove residual impurities. The coolant after fine filtration enters the activated carbon adsorption unit and flows into the three-way valve 11 through the collection hopper 10. The three-way valve 11 diverts the coolant to one of the two activated carbon adsorption modules 12 to adsorb organic matter, odors and trace impurities in the coolant. The filtered coolant flows back from the bottom of the filter chamber to the storage tank 3, completing the circulation.

[0027] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0028] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling fluid circulation filtration system for top cover processing, comprising a filter box (1), wherein the top of the filter box (1) is provided with a liquid inlet channel (2), the interior of the filter box (1) is provided with a liquid storage tank (3), the filter box (1) is provided with a conveying channel (4) extending into the liquid storage tank (3), and a circulation pump (5) is provided on the conveying channel (4), characterized in that: The liquid inlet channel (2) and the liquid storage tank (3) are sequentially provided with a coarse filtration unit, a fine filtration unit and an activated carbon adsorption unit; The coarse filtration unit includes an arc-shaped filter screen (6) disposed at the upper end of the filter box (1) and inclined, and the filter box (1) is provided with a filter cleaning assembly (7) adapted to the arc-shaped filter screen (6). The fine filtration unit includes a conveying filter cloth (8) disposed below the arc-shaped filter screen (6), and the filter box (1) is provided with a filter cloth cleaning component (9) for cleaning the conveying filter cloth (8). The activated carbon adsorption unit includes a collection hopper (10) disposed inside the conveying filter cloth (8), and a three-way valve (11) is provided at the bottom of the collection hopper (10). Both output ends of the three-way valve (11) are provided with activated carbon adsorption modules (12).

2. The top cover processing coolant circulation filtration system according to claim 1, characterized in that: The filter cleaning assembly (7) includes a first drive motor (701) disposed on the filter box (1). The drive end of the first drive motor (701) extends into the filter box (1) and is provided with a spiral conveying auger (702) adapted to the arc-shaped filter screen (6). A waste discharge port (703) is provided at one end of the filter box (1) away from the first drive motor (701). A first collection box (704) is provided on the side wall of the filter box (1) and below the waste discharge port (703).

3. The top cover processing coolant circulation filtration system according to claim 1, characterized in that: The conveying filter cloth (8) includes a groove (801) disposed opposite to the side wall of the filter box (1), a conveying roller (802) is rotatably mounted on the inner side of the groove (801), a second drive motor (803) is provided on the filter box (1) to drive the conveying roller (802) on one side to rotate, and a filter cloth (804) is provided between the two conveying rollers (802).

4. The top cover processing coolant circulation filtration system according to claim 3, characterized in that: The filter cloth cleaning assembly (9) includes an air cavity (901) disposed in a groove (801) on one side and located inside the filter cloth (8). One end of the air cavity (901) is connected to an air inlet pipe (902). The bottom of the air cavity (901) is provided with a plurality of nozzles (903) adapted to the filter cloth (8). The filter box (1) is provided with a second collection box (904) corresponding to the plurality of nozzles (903).

5. The top cover processing coolant circulation filtration system according to claim 1, characterized in that: The activated carbon adsorption module (12) includes a filter chamber (1201) connected to a three-way valve (11). The three-way valve (11) is connected to the upper side wall of the filter chamber (1201). The bottom of the filter chamber (1201) is connected to the liquid storage tank (3). The opening end of the filter chamber (1201) is provided with an insert-type sealing mounting seat (1202). The sealing mounting seat (1202) is provided with an activated carbon adsorption block (1203) that is compatible with the inside of the filter chamber (1201).