A tube shell selects material conveying device

Abstract

The utility model discloses a kind of tube shell material selection conveying devices, it is related to material selection conveying device technical field, the tube shell material selection conveying device includes cabinet, material selection arm, jig frame and tube shell detection mechanism are separately installed in the cabinet inside;The material selection arm, jig frame and tube shell detection mechanism are located in the same plane;The utility model, the device integrates material selection, assembly, detection and transport and multiple function modules, such as through the collaborative work of material selection arm, linear module, rotary cylinder, chip detection industrial camera one and chip detection industrial camera two and the components, realize the full automation operation of tube shell material selection conveying process, substantially reduce manual intervention, reduce manpower cost, improve production efficiency.

Description

Technical Field

[0001] This utility model specifically relates to the technical field of material selection and conveying devices, and more specifically to a shell material selection and conveying device. Background Technology

[0002] With the rapid development of emerging technologies such as 5G communication, artificial intelligence, and the Internet of Things, the market demand for electronic components continues to grow, the pace of product upgrades is accelerating, and industry competition is becoming increasingly fierce. Against this backdrop, electronic component manufacturing is moving towards miniaturization, high precision, and high reliability, constantly raising the performance requirements for production equipment. As a crucial packaging carrier for electronic components, the quality of the assembly of the casing with the chip directly affects the electrical performance and lifespan of the component. Furthermore, the material selection and conveying process, as a key upstream step in the assembly process, plays a decisive role in production efficiency and product quality due to its technological level.

[0003] Traditional tube and shell material selection and conveying devices mostly employ semi-automated or purely manual operation. In the material selection stage, manual picking of chips and shells from the storage area is not only slow, but also prone to visual fatigue and operational errors due to prolonged repetitive labor, leading to incorrect material selection and affecting subsequent assembly accuracy. During conveying, manual handling or simple mechanical transmission lacks precise positioning capabilities, easily causing material collisions, wear, and even component damage. Furthermore, these devices have low automation levels, heavily relying on manual participation in material selection, inspection, and conveying operations, resulting in high labor costs. Moreover, manual operation makes it difficult to ensure consistency in every material selection and conveying action, leading to significant fluctuations in product quality and a defect rate as high as 5%-8%, severely impacting the company's economic benefits and market competitiveness. Utility Model Content

[0004] The purpose of this utility model is to provide a tube shell selection and conveying device, which automates the tube shell selection and conveying process by installing the selection arm, fixture frame and tube shell detection mechanism with the cabinet, while improving detection accuracy and flexibility; thus solving the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A shell-and-tube material selection and conveying device, comprising

[0007] The cabinet contains a material selection arm, a fixture frame, and a tube shell detection mechanism; the material selection arm, fixture frame, and tube shell detection mechanism are located on the same plane.

[0008] The tube shell testing mechanism includes a fixed base, which is fixedly installed on the lower surface of the mounting platform. One side of the fixed base is fixedly connected to the linear module, and the other side of the linear module is connected to the connecting block. A rotary cylinder is fixedly installed on the upper end of the connecting block, and the end of the rotary cylinder is fixedly connected to the rotary pressing arm. The lower end of the rotary pressing arm is correspondingly set with the chip.

[0009] As a further technical solution of this utility model, the chip is connected to the upper end of the casing, the casing is mounted on the upper end of the fixture platform, and the lower end of the fixture platform is fixedly connected to the upper surface of the mounting platform.

[0010] As a further technical solution of this utility model, the mounting platform is located inside the chassis, and a lower mounting bracket is also installed on the upper surface of the mounting platform. A chip detection industrial camera is mounted on the lower mounting bracket, and a light is connected to the upper end of the chip detection industrial camera. The chip detection industrial camera is located on one side of the fixture table.

[0011] As a further technical solution of this utility model, the upper inner side of the chassis is provided with two light panel boxes, which are arranged in an alternating manner. An industrial camera is provided inside each of the two light panel boxes, and the upper end of the industrial camera is fixedly installed in its respective upper mounting bracket.

[0012] As a further technical solution of this utility model, one of the industrial cameras is provided with a robotic arm at its lower end. The robotic arm is mounted on the upper end of the mounting base, and the lower end of the mounting base is fixedly connected to the upper surface of the mounting platform. The upper end of the robotic arm is provided with a suction bellows, and the head of the suction bellows is connected to the head of the robotic arm.

[0013] As a further technical solution of this utility model, the head of the robotic arm is provided with a lifting screw through it, the bottom of the lifting screw is connected to a connecting seat, a chip detection industrial camera II is installed on the connecting seat, and a light II is installed at the lower end of the chip detection industrial camera II.

[0014] As a further technical solution of this utility model, the lower end of the connector is connected to the connector head, and the bottom of the connector head is provided with a suction nozzle, the lower end of which is connected to the chip.

[0015] As a further technical solution of this utility model, the mounting platform is also provided with a fixing frame, the upper end of which is connected to the chip layout board, and the chip layout board is provided with multiple chips in a rectangular array.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This utility model integrates multiple functional modules such as material selection, assembly, detection and conveying. Through the coordinated work of components such as the material selection arm, linear module, rotary cylinder, chip detection industrial camera one and chip detection industrial camera two, the fully automated operation of the tube shell material selection and conveying process is realized, which greatly reduces manual intervention, lowers labor costs and improves production efficiency.

[0018] This utility model is equipped with multiple industrial cameras in different positions and with different functions, including a chip inspection industrial camera one, an industrial camera inside the chassis, and a chip inspection industrial camera two. It can inspect the assembly of the shell and the chip from multiple angles. With the help of corresponding illumination lamps and light board boxes, it can accurately detect minute assembly defects and effectively ensure product quality.

[0019] In this invention, the robotic arm can be flexibly adjusted in height via a lifting screw. The design of the suction bellows and suction nozzle allows it to adapt to the picking up and conveying of chips of different specifications, enhancing the versatility and applicability of the device. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This utility model Figure 1 Top view.

[0022] Figure 3 This utility model Figure 1 The left view.

[0023] Figure 4 This utility model Figure 3 A schematic diagram of the split structure.

[0024] Figure 5 This utility model Figure 4 Top view.

[0025] Figure 6 This utility model Figure 4 A bottom view.

[0026] Figure 7 This utility model Figure 4 Front view.

[0027] Figure 8 This utility model Figure 7 A magnified view of a portion of the image.

[0028] In the diagram: 1-cabinet, 2-selection arm, 3-jig rack, 4-pipe shell inspection mechanism;

[0029] 11-Chassis, 12-Mounting platform, 13-Lower mounting bracket, 14-Chip detection industrial camera 1, 15-Light 1, 16-Light board box, 17-Upper mounting bracket, 18-Industrial camera;

[0030] 21-Mounting base, 22-Robotic arm, 23-Suction bellows, 24-Lifting screw, 25-Connecting seat, 26-Chip inspection industrial camera II, 27-Illumination lamp II, 28-Connector, 29-Nose;

[0031] 31-Fixing bracket, 32-Chip layout board;

[0032] 41-Fixed base, 42-Linear module, 43-Connecting block, 44-Rotary cylinder, 45-Rotary pressing arm, 46-Jig table, 47-Tube shell, 48-Chip. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Please see Figure 1-8 In this embodiment of the utility model, a tube shell selection and conveying device includes a cabinet 1, in which a selection arm 2, a fixture frame 3, and a tube shell detection mechanism 4 are respectively installed; the selection arm 2, the fixture frame 3, and the tube shell detection mechanism 4 are arranged on the same plane.

[0035] The tube shell detection mechanism 4 includes a fixed base 41, which is fixedly installed on the lower surface of the mounting platform 12. One side of the fixed base 41 is fixedly connected to the linear module 42, and the other side of the linear module 42 is connected to the connecting block 43. A rotary cylinder 44 is fixedly installed on the upper end of the connecting block 43. The end of the rotary cylinder 44 is fixedly connected to the rotary pressing arm 45. The lower end of the rotary pressing arm 45 is correspondingly set with the chip 48.

[0036] The chip 48 is connected to the upper end of the housing 47, the housing 47 is mounted on the upper end of the fixture platform 46, and the lower end of the fixture platform 46 is fixedly connected to the upper surface of the mounting platform 12.

[0037] By adopting the above technical solution, the device integrates multiple functional modules such as material selection, assembly, detection and conveying. Through the coordinated work of components such as material selection arm 2, linear module 42, rotary cylinder 44, chip detection industrial camera 14 and chip detection industrial camera 26, the fully automated operation of the tube shell 47 material selection and conveying process is realized, which greatly reduces manual intervention, lowers labor costs and improves production efficiency.

[0038] In this embodiment, the mounting platform 12 is located inside the chassis 11. A lower mounting bracket 13 is also mounted on the upper surface of the mounting platform 12. A chip detection industrial camera 14 is mounted on the lower mounting bracket 13. A light lamp 15 is connected to the upper end of the chip detection industrial camera 14. The chip detection industrial camera 14 is located on one side of the fixture table 46.

[0039] The upper inner side of the chassis 11 is provided with two light panel boxes 16, which are arranged in an alternating manner. Each of the two light panel boxes 16 is provided with an industrial camera 18, and the upper end of the industrial camera 18 is fixedly installed in its respective upper mounting bracket 17.

[0040] By adopting the above technical solution, the device is equipped with multiple industrial cameras in different positions and with different functions, including chip detection industrial camera 14, industrial camera 18 inside the chassis, and chip detection industrial camera 26. These cameras can detect the assembly status of the housing 47 and the chip 48 from multiple angles. With the help of corresponding illumination lamps and lamp board boxes 16, they can accurately detect minor assembly defects and effectively ensure product quality.

[0041] In this embodiment, one of the industrial cameras 18 is provided with a robotic arm 22 at its lower end. The robotic arm 22 is mounted on the upper end of the mounting base 21, and the lower end of the mounting base 21 is fixedly connected to the upper surface of the mounting platform 12. The upper end of the robotic arm 22 is provided with a suction bellows 23, and the head of the suction bellows 23 is connected to the head of the robotic arm 22.

[0042] The robotic arm 22 has a through-type lifting screw 24 at its head. The bottom of the lifting screw 24 is connected to the connecting seat 25. A chip detection industrial camera 26 is installed on the connecting seat 25. A light 27 is installed at the lower end of the chip detection industrial camera 26.

[0043] The lower end of the connector 25 is connected to the connector 28, and the bottom of the connector 28 is provided with a suction nozzle 29, the lower end of which is connected to the chip 48.

[0044] The mounting platform 12 is also provided with a fixing frame 31 on its upper surface. The upper end of the fixing frame 31 is connected to the chip layout board 32. The chip layout board 32 is provided with multiple chips 48 in a rectangular array.

[0045] By adopting the above technical solution, the height of the robotic arm 22 can be flexibly adjusted by the lifting screw 24. The design of the suction bellows 23 and the suction nozzle 29 enables it to adapt to the picking up and conveying of chips 48 of different specifications, thereby enhancing the versatility and applicability of the device.

[0046] The working principle of this utility model is as follows: When the tube shell material selection and conveying device is working, the robotic arm 22 uses vacuum suction to pick up the chip 48 from the chip arrangement board 32 through the suction bellows 23 and the suction nozzle 29; the chip arrangement board 32 has multiple chips arranged in a rectangular array, which makes it easy for the robotic arm 22 to select them in sequence according to the program settings.

[0047] After the robotic arm 22 picks up the chip 48, it first performs a preliminary image inspection of the chip 48 by passing above the chip detection industrial camera 14 and the illumination lamp 15. Then, the rotary cylinder 44 drives the rotary pressing arm 45 to rotate 180 degrees. The robotic arm 22 adjusts the height of the connecting seat 25 downward through the lifting screw 24, thereby driving the suction nozzle 29 and the chip 48 to move downward, thus initially connecting the chip 48 to the tube shell 47.

[0048] Next, the rotary cylinder 44 drives the rotary pressing arm 45 to rotate back to its original position. The linear module 42 drives the connecting block 43 and the rotary cylinder 44 to move downward, thereby driving the rotary pressing arm 45 to press down and securely connect the chip 48 to the housing 47.

[0049] Then, the industrial cameras 18 inside the two staggered light panel boxes 16 on the inner side of the upper end of the chassis 11 can perform all-round inspection of the assembled tube shell 47 from different angles to ensure product quality.

[0050] Once the inspection is passed, the robotic arm 22 mounted on the mounting base 21 picks up the chip 48 again through the suction bellows 23 and the suction nozzle 29; the chip inspection industrial camera 26 and the illumination lamp 27 at the head of the robotic arm 22 perform a second inspection on the chip 48, and after ensuring that there are no errors, it is transported to the chip layout board 32 for sorting.

[0051] The device integrates multiple functional modules such as material selection, assembly, testing and conveying. Through the coordinated work of components such as material selection arm 2, linear module 42, rotary cylinder 44, chip testing industrial camera 14 and chip testing industrial camera 26, the fully automated operation of the tube shell 47 material selection and conveying process is realized, which greatly reduces manual intervention, lowers labor costs and improves production efficiency.

[0052] The device is equipped with multiple industrial cameras in different positions and with different functions, including chip inspection industrial camera 14, industrial camera 18 inside the chassis and chip inspection industrial camera 26, which can inspect the assembly of the housing 47 and the chip 48 from multiple angles. With the help of the corresponding illumination lamp and lamp board box 16, it can accurately detect minor assembly defects and effectively ensure product quality.

[0053] The robotic arm 22 can be flexibly adjusted in height via the lifting screw 24. The design of the suction bellows 23 and the suction nozzle 29 enables it to pick up and transport chips 48 of different specifications, enhancing the versatility and applicability of the device.

[0054] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0055] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A shell-type material selection and conveying device, characterized in that: include Cabinet (1), inside which a material selection arm (2), a fixture frame (3) and a tube shell detection mechanism (4) are respectively installed; the material selection arm (2), the fixture frame (3) and the tube shell detection mechanism (4) are located on the same plane; The tube shell detection mechanism (4) includes a fixed base (41), which is fixedly installed on the lower surface of the mounting platform (12). One side of the fixed base (41) is fixedly connected to the linear module (42), and the other side of the linear module (42) is connected to the connecting block (43). A rotary cylinder (44) is fixedly installed on the upper end of the connecting block (43). The end of the rotary cylinder (44) is fixedly connected to the rotary pressing arm (45), and the lower end of the rotary pressing arm (45) is correspondingly set with the chip (48).

2. The shell material selection and conveying device according to claim 1, characterized in that: The chip (48) is connected to the upper end of the casing (47), the casing (47) is installed on the upper end of the fixture (46), and the lower end of the fixture (46) is fixedly connected to the upper surface of the mounting platform (12).

3. The shell material selection and conveying device according to claim 2, characterized in that: The mounting platform (12) is located inside the chassis (11). A lower mounting bracket (13) is also installed on the upper surface of the mounting platform (12). A chip detection industrial camera (14) is installed on the lower mounting bracket (13). A light lamp (15) is connected to the upper end of the chip detection industrial camera (14). The chip detection industrial camera (14) is located on one side of the fixture table (46).

4. The shell material selection and conveying device according to claim 3, characterized in that: The upper inner side of the chassis (11) is provided with two light panel boxes (16), which are staggered vertically. Each of the two light panel boxes (16) is provided with an industrial camera (18), and the upper end of the industrial camera (18) is fixedly installed in its respective upper mounting bracket (17).

5. The shell material selection and conveying device according to claim 4, characterized in that: One of the industrial cameras (18) is provided with a robotic arm (22) at its lower end. The robotic arm (22) is mounted on the upper end of the mounting base (21), and the lower end of the mounting base (21) is fixedly connected to the upper surface of the mounting platform (12). The upper end of the robotic arm (22) is provided with a suction bellows (23), and the head of the suction bellows (23) is connected to the head of the robotic arm (22).

6. The shell material selection and conveying device according to claim 5, characterized in that: The robotic arm (22) has a through-hole lifting screw (24) at its head. The bottom of the lifting screw (24) is connected to the connecting seat (25). A chip detection industrial camera (26) is installed on the connecting seat (25). A light lamp (27) is installed at the lower end of the chip detection industrial camera (26).

7. The shell material selection and conveying device according to claim 6, characterized in that: The lower end of the connector (25) is connected to the connector (28), and the bottom of the connector (28) is provided with a suction nozzle (29), the lower end of the suction nozzle (29) is connected to the chip (48).

8. The shell material selection and conveying device according to claim 7, characterized in that: The mounting platform (12) is also provided with a fixing frame (31) on its upper surface. The upper end of the fixing frame (31) is connected to the chip layout board (32). The chip layout board (32) is provided with multiple chips (48) in a rectangular array.

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