Battery tray side beam aluminum profile machining positioning mechanism
By combining the design of adjustment and clamping components, the issues of flexibility and stability in the positioning device for processing aluminum profiles of battery tray side beams were resolved, achieving efficient and precise positioning and clamping, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU ZHONGCHUANG ALUMINUM TECH CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-06-23
AI Technical Summary
The existing battery tray side beam aluminum profile processing and positioning device has a simple structure and cannot be flexibly adjusted, which limits its application range. The adjustment process is complicated and the clamping stability is poor, which affects the processing accuracy and production efficiency.
The design employs a combination of adjustment and clamping components, including a dual-axis drive motor, a lead screw and nut pair, and an auxiliary clamping structure, to achieve flexible adjustment and stable clamping of aluminum profiles. The precise and stable positioning is ensured by adjusting the threaded rod and the wing nut.
It has expanded the scope of application, improved processing precision and product quality, reduced the scrap rate, simplified the operation process, and improved production efficiency.
Smart Images

Figure CN224390906U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery tray manufacturing technology, and in particular to a battery tray side beam aluminum profile processing and positioning mechanism. Background Technology
[0002] In the manufacturing process of battery trays, the processing and positioning of the side beam aluminum profiles is a critical step, and its positioning accuracy directly affects the quality and performance of the battery trays.
[0003] Currently, traditional positioning methods for processing aluminum profiles for battery tray side beams have several shortcomings. On the one hand, some positioning devices have simple structures, typically using fixed clamps, which cannot be flexibly adjusted according to aluminum profiles of different sizes and shapes, thus limiting their applicability and making it difficult to meet diverse production needs. On the other hand, while some adjustable positioning devices can achieve a certain degree of size adjustment, the adjustment process is complex and inconvenient to operate, requiring a significant amount of time and manpower, reducing production efficiency. Moreover, existing positioning devices have poor clamping stability when holding aluminum profiles, making them prone to shaking or displacement during processing, thus affecting processing accuracy, leading to unstable product quality and increasing the scrap rate. Utility Model Content
[0004] The purpose of this utility model is to provide a battery tray side beam aluminum profile processing and positioning mechanism to solve the problems mentioned in the background art and facilitate its promotion.
[0005] A battery tray side beam aluminum profile processing and positioning mechanism includes a base plate, an adjustment component is provided under the base plate, a connecting component is provided on the adjustment component, a clamping component is provided on the connecting component, and an adjustment component one and an adjustment component two are symmetrically provided on the outer wall of the base plate, with auxiliary clamping components provided on the adjustment component one and the adjustment component two.
[0006] The adjustment assembly includes two vertical adjustment plates, namely Adjustment Plate 1 and Adjustment Plate 2, which are symmetrically arranged below the base plate. An adjustment connecting frame is fixed between Adjustment Plate 1 and Adjustment Plate 2. A dual-axis drive motor is fixed below the adjustment connecting frame. Adjustment threaded rod 1 and Adjustment threaded rod 2 are fixed on the output end of the dual-axis drive motor. The ends of Adjustment Threaded Rod 1 and Adjustment Threaded Rod 2 away from the output end of the dual-axis drive motor are respectively rotatably arranged on the inner walls of Adjustment Plate 1 and Adjustment Plate 2. A lead screw and nut pair are threadedly connected between Adjustment Threaded Rod 1 and Adjustment Threaded Rod 2.
[0007] Furthermore, the connecting assembly includes a guide through hole one and a guide through hole two opened on the base plate. A connecting horizontal plate one and a connecting horizontal plate two are symmetrically arranged on the outer wall of the lead screw nut pair. A connecting vertical plate is fixedly arranged on the connecting horizontal plate one and the connecting horizontal plate two. A connecting support plate is fixedly arranged through the guide through hole one and the guide through hole two at the end of the connecting vertical plate away from the connecting horizontal plate one and the connecting horizontal plate two.
[0008] Furthermore, the clamping assembly includes a clamping connecting plate one and a clamping connecting plate two fixedly disposed on the inner wall of the connecting support plate. A clamping plate is fixedly disposed at the end of the clamping connecting plate one and the clamping connecting plate two away from the connecting support plate, and an anti-slip pad is disposed on the inner wall of the clamping plate.
[0009] Furthermore, the first adjustment component includes an adjustment support plate fixedly mounted on the outer wall of the base plate. An adjustment slide rail is provided on the adjustment support plate. An adjustment slider one and an adjustment slider two are slidably mounted inside the adjustment slide rail. An adjustment upright plate is fixedly mounted on the adjustment slider one and the adjustment slider two. A strip-shaped through hole is provided below the adjustment slide rail. An adjustment threaded rod is fixedly mounted below the adjustment slider one and the adjustment slider two. The end of the adjustment threaded rod away from the adjustment slider one and the adjustment slider two passes through the strip-shaped through hole and is threadedly connected to a wing nut.
[0010] Furthermore, the auxiliary clamping assembly includes an auxiliary electric push rod fixedly mounted on the outer wall of the adjusting plate, an auxiliary limiting plate fixedly mounted on the auxiliary electric push rod, an auxiliary guide rod fixedly mounted on the inner wall of the auxiliary limiting plate, and a limiting baffle fixedly mounted on the end of the auxiliary guide rod away from the auxiliary limiting plate passing through the adjusting plate.
[0011] Furthermore, the structures of adjustment component one and adjustment component two are identical.
[0012] As an improvement, the beneficial effects of this utility model are as follows:
[0013] This utility model discloses a battery tray side beam aluminum profile processing and positioning mechanism. The adjusting components are flexibly adjustable to adapt to aluminum profiles of different sizes, expanding its applicability. The connecting and clamping components work together to ensure stable clamping, reduce processing wobbling, and improve accuracy and product quality. Adjusting components one and two, in conjunction with the auxiliary clamping components, can further refine positioning and stabilize the device. The overall structure is easy to operate, saving time and manpower, reducing scrap rates, and improving production efficiency. Attached Figure Description
[0014] Figure 1 This is a first isometric side view of the aluminum profile processing and positioning mechanism for the battery tray side beam of this utility model;
[0015] Figure 2 This is a second isometric side view of the aluminum profile processing and positioning mechanism for the battery tray side beam of this utility model;
[0016] Figure 3 This is the third isometric side view of the aluminum profile processing and positioning mechanism for the battery tray side beam of this utility model;
[0017] Figure 4 This utility model Figure 1 Enlarged view of point A in the image;
[0018] Figure 5 This utility model Figure 1 Enlarged view of point B in the image;
[0019] Figure 6 This utility model Figure 2 Enlarged view of point C in the image;
[0020] Figure 7 This utility model Figure 3 Enlarged view of point D in the image;
[0021] Reference table for attached figures:
[0022] 1. Base plate; 2. Adjustment assembly; 201. Adjustment vertical plate one; 202. Adjustment vertical plate two; 203. Adjustment connecting frame; 204. Dual-axis drive motor; 205. Adjustment threaded rod one; 206. Adjustment threaded rod two; 207. Lead screw and nut pair; 3. Connection assembly; 301. Guide through hole one; 302. Guide through hole two; 303. Connecting horizontal plate one; 304. Connecting horizontal plate two; 305. Connecting vertical plate; 306. Connecting support plate; 4. Clamping assembly; 401. Clamping connecting plate one ; 402. Clamping connecting plate two; 403. Clamping plate; 404. Anti-slip rubber pad; 5. Adjustment component one; 501. Adjustment support plate; 502. Adjustment slide rail; 503. Adjustment slider one; 504. Adjustment slider two; 505. Adjustment vertical plate; 506. Strip-shaped through hole; 507. Adjustment threaded rod; 508. Wing nut; 6. Adjustment component two; 7. Auxiliary clamping component; 701. Auxiliary electric push rod; 702. Auxiliary limit plate; 703. Auxiliary guide rod; 704. Limiting baffle. Detailed Implementation
[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0024] To make the content of this utility model easier to understand, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Identical components are indicated by the same reference numerals.
[0025] This embodiment provides a battery tray side beam aluminum profile processing and positioning mechanism, including a base plate 1, an adjustment component 2 is provided under the base plate 1, a connecting component 3 is provided on the adjustment component 2, a clamping component 4 is provided on the connecting component 3, and an adjustment component 5 and an adjustment component 6 are symmetrically provided on the outer wall of the base plate 1. An auxiliary clamping component 7 is provided on the adjustment component 5 and the adjustment component 6. The adjustment component 5 and the adjustment component 6 have the same structure.
[0026] In this embodiment, the adjustment assembly 2 is disposed below the base plate 1, specifically including an adjustment vertical plate 1 201 and an adjustment vertical plate 202 symmetrically disposed below the base plate 1. An adjustment connecting frame 203 is fixedly disposed between the adjustment vertical plate 1 201 and the adjustment vertical plate 202, providing stable mounting support for the dual-axis drive motor 204. The dual-axis drive motor 204 is fixedly disposed below the adjustment connecting frame 203. An adjustment threaded rod 1 205 and an adjustment threaded rod 206 are fixedly disposed on the output end of the dual-axis drive motor 204. The ends of the adjustment threaded rod 1 205 and the adjustment threaded rod 206 away from the output end of the dual-axis drive motor 204 are respectively rotatably disposed on the inner walls of the adjustment vertical plate 1 201 and the adjustment vertical plate 202, ensuring that the adjustment threaded rod 1 205 and the adjustment threaded rod 206 can rotate stably. A lead screw and nut pair 207 is threadedly connected between adjusting threaded rod one 205 and adjusting threaded rod two 206. When the dual-shaft drive motor 204 starts, it drives adjusting threaded rod one 205 and adjusting threaded rod two 206 to rotate, thereby causing the lead screw and nut pair 207 to move linearly along the adjusting threaded rod.
[0027] In this embodiment, the connecting component 3 is used to connect the adjusting component 2 and the clamping component 4. The base plate 1 has a first guide hole 301 and a second guide hole 302. A first connecting horizontal plate 303 and a second connecting horizontal plate 304 are symmetrically arranged on the outer wall of the lead screw nut assembly 207. A connecting vertical plate 305 is fixedly mounted on the first connecting horizontal plate 303 and the second connecting horizontal plate 304. One end of the connecting vertical plate 305, away from the first connecting horizontal plate 303 and the second connecting horizontal plate 304, passes through the first guide hole 301 and the second guide hole 302 and is fixedly mounted on a connecting support plate 306. When the lead screw nut assembly 207 moves, the connecting horizontal plate 303, the second connecting horizontal plate 304, and the connecting vertical plate 305 drive the connecting support plate 306 to move. The first guide hole 301 and the second guide hole 302 provide guidance, ensuring the smooth movement of the connecting support plate 306.
[0028] In this embodiment, the clamping assembly 4 is disposed on the connecting support plate 306 and is used to initially clamp the aluminum profile of the battery tray side beam. The clamping assembly 4 includes a clamping connecting plate one 401 and a clamping connecting plate two 402 fixedly disposed on the inner wall of the connecting support plate 306. A clamping plate 403 is fixedly disposed at the end of the clamping connecting plate one 401 and the clamping connecting plate two 402 away from the connecting support plate 306. An anti-slip pad 404 is provided on the inner wall of the clamping plate 403. When the connecting support plate 306 moves, it drives the clamping connecting plate one 401, the clamping connecting plate two 402 and the clamping plate 403 to move, thereby clamping the aluminum profile of the battery tray side beam. The anti-slip pad 404 can increase the friction between the clamping plate 403 and the aluminum profile, preventing the aluminum profile from sliding during processing.
[0029] In this embodiment, adjustment component 1 5 and adjustment component 2 6 are symmetrically arranged on the outer wall of the base plate 1, and the two have the same structure. The following description uses adjustment component 1 5 as an example. Adjustment component 1 5 includes an adjustment support plate 501 fixedly arranged on the outer wall of the base plate 1. An adjustment slide rail 502 is provided on the adjustment support plate 501. An adjustment slider 1 503 and an adjustment slider 2 504 are slidably arranged in the adjustment slide rail 502. An adjustment upright plate 505 is fixedly arranged on the adjustment slider 1 503 and the adjustment slider 2 504. A strip-shaped through hole 506 is provided below the adjustment slide rail 502. An adjustment threaded rod 507 is fixedly arranged below the adjustment slider 1 503 and the adjustment slider 2 504. The end of the adjustment threaded rod 507 away from the adjustment slider 1 503 and the adjustment slider 2 504 passes through the strip-shaped through hole 506 and is threadedly connected to a wing nut 508. By moving the first adjusting slider 503 and the second adjusting slider 504, the position of the adjusting plate 505 can be adjusted. Then, tighten the wing nut 508 to fix the adjusting plate 505 on the adjusting support plate 501.
[0030] In this embodiment, the auxiliary clamping assembly 7 is disposed on the adjusting plate 505 of the adjusting assembly 5 and the adjusting assembly 6, and is used to assist in clamping the aluminum profile of the battery tray side beam. The auxiliary clamping assembly 7 includes an auxiliary electric push rod 701 fixedly disposed on the outer wall of the adjusting plate 505, an auxiliary limiting plate 702 fixedly disposed on the auxiliary electric push rod 701, an auxiliary guide rod 703 fixedly disposed on the inner wall of the auxiliary limiting plate 702, and a limiting baffle 704 fixedly disposed at one end of the auxiliary guide rod 703 away from the auxiliary limiting plate 702 passing through the adjusting plate 505. When the auxiliary electric push rod 701 is activated, it pushes the auxiliary limiting plate 702 to move towards the aluminum profile, thereby assisting in clamping the aluminum profile. The auxiliary guide rod 703 and the limiting baffle 704 play a guiding and limiting role, ensuring the stability of the movement of the auxiliary limiting plate 702.
[0031] In actual use, the aluminum profile of the battery tray side beam is first placed in a suitable position. The dual-axis drive motor 204 is started, and the clamping component 4 is moved through the adjusting component 2 and the connecting component 3 to initially clamp the aluminum profile. Then, according to the size and shape of the aluminum profile, the position of the adjusting plate 505 on the adjusting component 1 5 and the adjusting component 2 6 is adjusted, and the auxiliary electric push rod 701 is started. The aluminum profile is then further clamped through the auxiliary clamping component 7 to ensure that the aluminum profile is stable in position during processing and to improve processing accuracy.
[0032] The above are merely preferred embodiments of this utility model patent and are not intended to limit this utility model patent. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.
Claims
1. A battery tray side beam aluminum profile processing and positioning mechanism, including a base plate (1), characterized in that, The base plate (1) is provided with an adjustment component (2), the adjustment component (2) is provided with a connecting component (3), the connecting component (3) is provided with a clamping component (4), the base plate (1) is symmetrically provided with an adjustment component one (5) and an adjustment component two (6), and the adjustment component one (5) and the adjustment component two (6) are provided with an auxiliary clamping component (7). The adjustment assembly (2) includes an adjustment vertical plate one (201) and an adjustment vertical plate two (202) symmetrically arranged below the base plate (1). An adjustment connecting frame (203) is fixed between the adjustment vertical plate one (201) and the adjustment vertical plate two (202). A dual-axis drive motor (204) is fixed below the adjustment connecting frame (203). An adjustment threaded rod one (205) and an adjustment threaded rod two (206) are fixed on the output end of the dual-axis drive motor (204). The ends of the adjustment threaded rod one (205) and the adjustment threaded rod two (206) away from the output end of the dual-axis drive motor (204) are respectively rotatably arranged on the inner walls of the adjustment vertical plate one (201) and the adjustment vertical plate two (202). A screw nut pair (207) is threadedly connected between the adjustment threaded rod one (205) and the adjustment threaded rod two (206).
2. The battery tray side beam aluminum profile processing and positioning mechanism according to claim 1, characterized in that, The connecting assembly (3) includes a first guide through hole (301) and a second guide through hole (302) opened on the base plate (1). The outer wall of the lead screw nut pair (207) is symmetrically provided with a first connecting horizontal plate (303) and a second connecting horizontal plate (304). A connecting vertical plate (305) is fixedly provided on the first connecting horizontal plate (303) and the second connecting horizontal plate (304). The end of the connecting vertical plate (305) away from the first connecting horizontal plate (303) and the second connecting horizontal plate (304) passes through the first guide through hole (301) and the second guide through hole (302) and is fixedly provided with a connecting support plate (306).
3. The battery tray side beam aluminum profile processing and positioning mechanism according to claim 2, characterized in that, The clamping assembly (4) includes a clamping connecting plate one (401) and a clamping connecting plate two (402) fixedly disposed on the inner wall of the connecting support plate (306). A clamping plate (403) is fixedly disposed at one end of the clamping connecting plate one (401) and the clamping connecting plate two (402) away from the connecting support plate (306). An anti-slip pad (404) is disposed on the inner wall of the clamping plate (403).
4. The battery tray side beam aluminum profile processing and positioning mechanism according to claim 3, characterized in that, The first adjustment component (5) includes an adjustment support plate (501) fixedly mounted on the outer wall of the base plate (1). An adjustment slide rail (502) is provided on the adjustment support plate (501). An adjustment slider one (503) and an adjustment slider two (504) are slidably mounted in the adjustment slide rail (502). An adjustment upright plate (505) is fixedly mounted on the adjustment slider one (503) and the adjustment slider two (504). A strip-shaped through hole (506) is provided below the adjustment slide rail (502). An adjustment threaded rod (507) is fixedly mounted below the adjustment slider one (503) and the adjustment slider two (504). The end of the adjustment threaded rod (507) away from the adjustment slider one (503) and the adjustment slider two (504) passes through the strip-shaped through hole (506) and is threadedly connected to a wing nut (508).
5. The battery tray side beam aluminum profile processing and positioning mechanism according to claim 4, characterized in that, The auxiliary clamping assembly (7) includes an auxiliary electric push rod (701) fixedly mounted on the outer wall of the adjusting plate (505). An auxiliary limiting plate (702) is fixedly mounted on the auxiliary electric push rod (701). An auxiliary guide rod (703) is fixedly mounted on the inner wall of the auxiliary limiting plate (702). A limiting baffle (704) is fixedly mounted on the end of the auxiliary guide rod (703) away from the auxiliary limiting plate (702) through the adjusting plate (505).
6. The battery tray side beam aluminum profile processing and positioning mechanism according to claim 1, characterized in that, The adjustment component one (5) and adjustment component two (6) have the same structure.