An adaptive dummy turning device

Abstract

The utility model relates to a turning green device technical field discloses a kind of self-adapting turning green devices, including turning green device support, control electric box is fixedly connected with the rear side below turning green device support, rotating stand is fixedly connected with the middle part above turning green device support, the outside of rotating stand is all installed with guide rail sliding block one;The middle part of rotating stand is installed with speed reducer;The end of speed reducer is fixedly connected with servo motor;Two output shafts of speed reducer are installed with two screw rods;The screw rod is through in encoder.This utility model, realized can butt joint production assembly line, after feeding, automatic flow into overturning area automatic overturning, solve the problem of personnel access, realize overturning to workpiece by machine instead of artificial, and then clamping servo motor general torque control clamping cannot height toilet blank, equipment is placed on assembly line, automatically judges whether it needs to overturn, automatically flows out after overturning, empty tray automatic backflow.

Description

Technical Field

[0001] This utility model relates to the field of billet turning device technology, and in particular to an adaptive billet turning device. Background Technology

[0002] In the production of ceramics, bricks, and other products, the turning of the blank is a key step to ensure uniform firing and improve the quality of the finished product. The turning operation relies heavily on manual labor and semi-automatic equipment. Manual turning is not only labor-intensive and inefficient, but also prone to damage to the blank due to uneven operating force. Semi-automatic equipment often has poor adaptability. When faced with blanks of different sizes and shapes, it is necessary to frequently adjust the mechanical parameters. In addition, inaccurate positioning and unstable clamping are prone to occur during the turning process, causing the blank to be skewed or bumped, which affects the accuracy of subsequent processing.

[0003] With the increasing demand for automation and intelligence in production, as well as the diversification of billet types, the existing billet turning methods can no longer meet the requirements of efficient and stable production. This is an important direction for promoting quality and efficiency improvement in the industry. However, the current adaptive billet turning device requires manual feeding or manual turning during use. At the same time, the inconsistent pneumatic clamping force of the clamping mechanism can cause the billet to deform. Furthermore, the equipment cannot automatically adjust the clamping height for toilet billets of different heights, thus reducing the efficiency of the equipment. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an adaptive billet turning device, which aims to improve the problem that the current adaptive billet turning device requires manual feeding or manual turning during use, and that the billet will deform when the clamping mechanism has inconsistent pneumatic clamping force.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an adaptive billet turning device, including infeed and discharge rollers, wherein the infeed and discharge rollers are placed below the middle of the billet turning machine assembly, and the infeed and discharge rollers are installed on the left side of the lifting assembly;

[0006] The billet turning machine assembly includes a billet turning machine support frame, a control box fixedly connected to the rear side of the billet turning machine support frame, a rotating frame fixedly connected to the middle of the upper part of the billet turning machine support frame, and guide rail sliders mounted on the outer sides of the rotating frame; a reducer mounted in the middle of the rotating frame; a servo motor fixedly connected to the end of the reducer; two lead screws mounted on the two output shafts of the reducer; an encoder passing through the lead screws; clamping frames fixed on the guide rail sliders; a tray mounted on the top of the clamping frames; and pressure cylinders mounted on the two opposite corners of the clamping frames.

[0007] As a further description of the above technical solution:

[0008] The feed and discharge rollers include a lower roller support frame: a lower drive motor is fixedly connected to the outer wall of the lower roller support frame on the right end; an upper roller support frame is fixedly connected above the lower roller support frame; a blocking cylinder is fixedly connected to the middle of the upper roller support frame; and an upper drive motor is fixedly connected to the left side of the upper roller support frame.

[0009] As a further description of the above technical solution:

[0010] The lifting assembly includes a lifting assembly frame, and two guide rail sliders are fixedly connected inside the right side of the lifting assembly frame; a lifting frame is fixedly connected to the guide rail sliders.

[0011] As a further description of the above technical solution:

[0012] The lifting frame is placed on both sides of the clamping cylinder, and the lifting frame is installed inside the roller.

[0013] As a further description of the above technical solution:

[0014] The lifting component frame is located inside the lower right side of the lifting cylinder, and a lifting chain is provided below the lifting component frame.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the lower drive motor is fixed to the right end of the lower support frame of the roller, and the upper support frame of the roller is fixed above the lower support frame. The upper support frame of the roller is fixed in the middle of the upper support frame of the roller by a blocking cylinder. Then the roller is installed inside the lifting frame. Therefore, it can be connected to the production line. After feeding, the material automatically flows into the turning area and automatically turns, solving the problem of personnel access. The machine replaces the manual to turn the workpiece. With the clamping mechanism, a servo drives two lead screws to clamp the machine workpiece. Then the clamping servo motor universal torque control clamps the toilet blank that cannot be clamped at the height. The equipment is placed on the production line and automatically determines whether it needs to be turned. After turning, it automatically flows out and the empty tray automatically returns. Attached Figure Description

[0017] Figure 1 This is a front perspective view of an adaptive billet turning device proposed in this utility model;

[0018] Figure 2 This is a partial structural diagram of an adaptive billet turning device proposed in this utility model;

[0019] Figure 3 This is a partial structural diagram of an adaptive billet turning device proposed in this utility model.

[0020] Legend:

[0021] 001. Feeding and discharging rollers; 002. Turning machine assembly; 003. Lifting assembly; 101. Turning machine support; 102. Clamping frame; 103. Pressing cylinder; 104. Rotating frame; 105. Guide rail slider one; 106. Control box; 107. Lead screw; 108. Encoder; 109. Reducer; 110. Servo motor; 112. Pallet; 201. Lower roller support frame; 202. Lower drive motor; 203. Upper roller support frame; 204. Blocking cylinder; 205. Upper drive motor; 206. Lifting assembly frame; 207. Lifting frame; 208. Clamping cylinder; 209. Roller; 210. Guide rail slider two; 211. Lifting cylinder; 213. Lifting chain. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model is provided: an adaptive turning device, including an infeed roller 001, which is placed below the middle of the turning machine assembly 002 and installed on the left side of the lifting assembly 003.

[0024] The billet turning machine assembly 002 includes a billet turning machine support 101. A control box 106 is fixedly connected to the rear side of the billet turning machine support 101. A rotating frame 104 is fixedly connected to the middle of the upper part of the billet turning machine support 101. Guide rail sliders 105 are installed on the outer side of the rotating frame 104. A reducer 109 is installed in the middle of the rotating frame 104. A servo motor 110 is fixedly connected to the end of the reducer 109. Two lead screws 107 are installed on the two output shafts of the reducer 109. An encoder 108 passes through the lead screws 107. Clamping frames 102 are fixed on the guide rail sliders 105 respectively. A tray 112 is installed on the top of the clamping frame 102. A clamping cylinder 103 is installed on the two opposite corners of the clamping frame 102 respectively.

[0025] Specifically, the rotating frame 104 is firmly installed on the billet turning machine support 101 as a stable foundation through a high-strength and precise fixed connection. The middle of the rotating frame 104 is the core of power transmission and conversion. At the end of the reducer 109, the servo motor 110 is tightly and firmly fixedly connected. The servo motor 110 serves as the power source, providing strong and stable power support for the entire equipment. An encoder 108 runs through the lead screw 107, which can provide real-time and accurate feedback on the rotation position of the lead screw 107. The tray 112 is installed smoothly, providing a platform for placing the billet. At the two opposite corners of the clamping frame 102, the clamping cylinder 103 can provide strong clamping force when needed, further ensuring the stability of the billet during processing.

[0026] Please see the appendix Figure 1 - Appendix Figure 3 The feed roller 001 includes a lower roller support frame 201: a lower right drive motor 202 is fixedly connected to the outer wall of the lower roller support frame 201; an upper roller support frame 203 is fixedly connected above the lower roller support frame 201; a stop cylinder 204 is fixedly connected to the middle of the upper roller support frame 203; and an upper drive motor 205 is fixedly connected to the left side of the upper roller support frame 203.

[0027] Specifically, the lower right-side drive motor 202 is securely installed on the outer wall of the lower roller support frame 201 using bolts or other fastening methods. The upper roller support frame 203 works in conjunction with the lower roller support frame 201 to further enhance the overall structural strength and stability of the equipment. It can quickly extend or retract under control according to the actual needs of the production process. When it is necessary to block the material from moving forward, the blocking cylinder 204 extends to accurately block the material. On the left side of the upper roller support frame 203, the upper drive motor 205 is also installed using a reliable fastening method. The upper drive motor 205 provides power for the rotation of the upper roller and works in conjunction with the lower right-side drive motor 202 to drive the feed roller 001 to achieve stable material transmission.

[0028] Please see the appendix Figure 1 - Appendix Figure 3 The lifting assembly 003 includes a lifting assembly frame 206. Two guide rail sliders 210 are fixedly connected to the inside of the right side of the lifting assembly frame 206. A lifting frame 207 is fixedly connected to the guide rail sliders 210. The lifting frame 207 is placed on both sides of the clamping cylinder 208. The lifting frame 207 is installed inside the roller 209. The lifting assembly frame 206 is placed inside the lower right side of the lifting cylinder 211. A lifting chain 213 is provided below the lifting assembly frame 206.

[0029] Specifically, the lifting frame 207 is reasonably and robustly positioned on both sides of the clamping cylinder 208. This layout not only makes full use of space but also provides stable support and protection for the clamping cylinder 208 during lifting. The lifting frame 207 is precisely installed inside the roller 209, forming an organic whole with the roller 209. When the lifting cylinder 211 is activated, the internal piston movement generates thrust, pushing the lifting component frame 206 up and down. This, in turn, drives the connected guide rail slider 210, the lifting frame 207, and the roller 209 to achieve lifting action together. The lifting chain 213 ensures that the lifting component frame 206 is subjected to uniform force, further improving the lifting stability and reliability, and protecting the entire production equipment.

[0030] Working principle: The turning machine assembly 002 is the main body, with the inlet and outlet rollers 001 positioned below the center of the turning machine assembly 002. A lifting assembly 003 is installed to the left of the inlet and outlet rollers 001. The turning machine support 101 is the main body, with the control box 106 fixed below and to the rear of the turning machine support 101. A rotating frame 104 is fixed above the center of the turning machine support 101. The guide rail slider 105 is installed on the outside of the rotating frame 104. The reducer 109 is placed in the center of the rotating frame 104, and the servo motor 110 is fixed to the reducer. At the end of the speed reducer 109, two lead screws 107 are respectively connected to the two output shafts of the speed reducer 109. An encoder 108 passes through the lead screws 107. Then, clamping frames 102 are fixed on the guide rail sliders 105. The tray 112 is placed on the clamping frames 102. After that, clamping cylinders 103 are installed on the two opposite corners of the clamping frames 102. The lower drive motor 202 is fixed to the right end of the lower roller support frame 201. It is then fixed above the lower roller support frame 201 with the upper roller support frame 203. It is fixed to the upper roller support frame 201 by the blocking cylinder 204. The support frame 203 is fixed to the left side of the upper support frame 203 of the roller in the middle, together with the upper drive motor 205. The lifting component frame 206 serves as the main frame of the lifting component 003. Two guide rail sliders 210 are fixed inside the right side of the lifting component frame 206. The lifting frame 207 is fixed on the guide rail sliders 210. The lifting cylinder 211 is placed inside the lower right side of the lifting component frame 206. One end of the lifting chain 213 is connected to the lower part of the lifting component frame 206, and the other end is connected to the lifting frame 207. The clamping cylinders 208 are then placed inside the roller. The lifting frame 207 is installed on both sides, and then the rollers 209 are installed inside the lifting frame 207. Therefore, it can be connected to the production line. After the material is loaded, it automatically flows into the turning area and automatically turns over, solving the problem of personnel access. The machine replaces the manual to turn the workpiece. With the clamping mechanism, a servo drives two lead screws 107 to clamp the machine workpiece at the same time. Then, the servo motor 110 clamps the toilet blank at a height that cannot be clamped. The equipment is placed on the production line and automatically determines whether it needs to be turned over. After turning over, it automatically flows out and the empty tray 112 automatically returns.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An adaptive billet turning device, comprising infeed and discharge rollers (001), characterized in that: The feed roller (001) is placed below the middle of the turning machine assembly (002), and the feed roller (001) is installed on the left side of the lifting assembly (003); The billet turning machine assembly (002) includes a billet turning machine bracket (101), a control box (106) is fixedly connected to the rear side of the billet turning machine bracket (101), a rotating frame (104) is fixedly connected to the middle of the upper part of the billet turning machine bracket (101), and guide rail sliders (105) are installed on the outer side of the rotating frame (104); a reducer (109) is installed in the middle of the rotating frame (104); a servo motor (110) is fixedly connected to the end of the reducer (109); two lead screws (107) are installed on the two output shafts of the reducer (109); an encoder (108) passes through the lead screws (107); clamping frames (102) are fixed on the guide rail sliders (105); a tray (112) is installed on the top of the clamping frame (102); and clamping cylinders (103) are installed on the two opposite corners of the clamping frame (102).

2. The adaptive billet turning device according to claim 1, characterized in that: The feed roller (001) includes a lower roller support frame (201): a lower right-end drive motor (202) is fixedly connected to the outer wall of the lower roller support frame (201), and an upper roller support frame (203) is fixedly connected above the lower roller support frame (201); a stop cylinder (204) is fixedly connected to the middle of the upper roller support frame (203); and an upper drive motor (205) is fixedly connected to the left side of the upper roller support frame (203).

3. The adaptive billet turning device according to claim 1, characterized in that: The lifting assembly (003) includes a lifting assembly frame (206), and two guide rail sliders (210) are fixedly connected inside the right side of the lifting assembly frame (206); a lifting frame (207) is fixedly connected to the guide rail sliders (210).

4. The adaptive billet turning device according to claim 3, characterized in that: The lifting frame (207) is placed on both sides of the clamping cylinder (208), and the lifting frame (207) is installed inside the roller (209).

5. The adaptive billet turning device according to claim 3, characterized in that: The lifting component frame (206) is located inside the lower right side of the lifting cylinder (211), and a lifting chain (213) is provided below the lifting component frame (206).

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